flamco SPC Extension Module Technical manual

TemplateA4_v20120211
Flamcomat®, Flexcon® M-K
SPC module, volume / pressure
analogue
Contents
ENG SPC module, volume / pressure analogue
Installation and operating instructions
Supplementary document
Translation of the original operating instructions –––––––––––––––––––––––– 3
DEU SPC Extension Modul, Inhalt / Druck analog
Montage-und Betriebsanleitung
Ergänzungsdokument
Orginalbetriebsanleitung–––––––––––––––––––––––––––––––––––––––––––– 10
NLD SPC module, analoge signaal uitvoer volume en druk
Installatie- en bedienings- instructies
Aanvullend document
Vertaling van de oorspronkelijke gebruiksaanwijzing ––––––––––––––––––– 17
FRA Module SPC, volume / pression analogique
Installation et mode d’emploi
Document supplémentaire
Traduction de la notice d’utilisation originale –––––––––––––––––––––––––– 24
OTHER COUNTRIES www.amcogroup.com/manuals

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BE Flamco Belux
J. Van Elewijckstraat 59
B -1853 Grimbergen
[phone] info@fl amco.be
CH Flamco AG
Fännring 1
6403 Küssnacht
[phone] info@fl amco.ch
CZ Flamco CZ
Evropská 423/178
160 00 Praha 6
[phone] info@fl amco.cz
DE Flamco GmbH
Steinbrink 3
42555 Velbert
[phone] info@fl amco.de
DK Flamco
Tonsbakken 16-18
DK-2740 Skovlunde
[phone] info@fl amco.dk
EE Flamco Baltic
Löötsa 4
114 15 Tallin
+ 372 56 88 38 38 info@fl amco.ee
FI Flamco Finland
Ritakuja1
01740 Vantaa
+ 358 10 320 99 90 info@fl amco.fi
FR Flamco s.a.r.l.
BP 77173
95056 CERGY-PONTOISE cedex
[phone] info@fl amco.fr
HU Flamco Kft.
(A Pest Megyei Bíróság mint Cégbíróság.
Cg.13-09-136479)
H - 2330 Dunaharaszti,
Jedlik Ányos út 25
[phone] info@fl amco.hu
NL Flamco B.V.
Postbus 502
3750 GM Bunschoten
[phone] support@fl amco.nl
PL Flamco Sp. z o. o.
ul. Akacjowa 4
62-002 Suchy Las
[phone] info@fl amco.pl
SE Flamco Sverige
Kungsgatan 14
541 31 Skövde
[phone] vvs@fl amco.se
UAE Flamco Middle East
P.O. Box 262636
Jebel Ali, Dubai
[phone] info@fl amco-gulf.com
UK Flamco Limited
Washway Lane- St Helens
Merseyside WA10 6PB
[phone] info@fl amco.co.uk
Contact

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ENG
English (ENG) Installation and operating instructions
Table of Content
1. Appropriate use...................................................................................................................................................................................................... 4
2. Equipment, installation of module.......................................................................................................................................................................... 5
3. Commissioning, use............................................................................................................................................................................................... 6
4. Parameters, settings .............................................................................................................................................................................................. 7
5. Terminal plan, technical data ................................................................................................................................................................................. 8
6. De-commissioning, disposal.................................................................................................................................................................................. 9
ENG SPCmodule,volume/pressureanalogue
Installationandoperatinginstructions
Supplementarydocument
Translationoftheoriginaloperatinginstructions

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The present document is a supplement to the Installation and Operating instructions:
Flamcomat, Doc.no.: MC00448/06-2013/eng; Flexcon M-K, Doc. no.: MC00449/06-2013/eng and must be used with these basic documents only.
The general safety instructions contained therein apply in particular, as does the information on equipment, use and function.
Forinstallationinstructionsandfurtherdocumentationinvariouslanguages,visitwww.amcogroup.com/manuals.
FurtherproductinformationcanbeobtainedfromtherespectiveFlamcobranchofce(seepage2).
1. Appropriate use.
Electronic function assembly, expansion for an SPCx-lw / hw control unit for the activation of the 0-10V analogue signal for
theavailablevesselcapacityandactualpressureinputsignalstotheexternalpressureunitwithpump(Flamcomat)orcompressor(M-K).
The declaration of conformity in the basic document is applicable. The usual use is to show and analyse this data in remote control centres for
processlogging,processevaluationanddeninganerror-managementsystem.Signalprocessingunitsmayinclude:programmable,two-channel
display/evaluationunitwithlimitdenition,tendencyevaluation,relayswitchpoints,digitaloranaloguedisplay;datalogger...

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2. Equipment, installation of module
Originalequipment:Themoduleisanintegralpartofthecontrolunitforexternalpressure(Fig.1;3;8).Supplementaryequipment:
Thepackagingcontainsitem1a(g.4),theactionsinvolveding.7and8maybecarriedoutonswitchingoffthepowersupplyonly.The
extension(item1b,gs.2and5)isavailablefortheuseofcontrolunitsfor3-phaseoperation(SPCx-hw)andoriginalequipmentwith
phasemonitor.Inthiscase,thesocketconnector(item1.1)istheinstalledsignalinput(additionalfunction).
1a SPC module, volume / pressure analogue.
1b SPC module, volume / pressure analogue, phase
monitor.
1.1 Socket connector, contour-coded; phase monitor signal
input.
1.2 Versiontype,back:SPC_ANA_V(...).(...).
1.3 LEDgreen,housingilluminated(functioning).
1.4 LEDred,housingilluminated(error).
1.5 Connector strip
2 Control unit SPCx-lw
2.1 Information, note: Dangerous voltage!
 Tobeopenedbyqualiedpersonnelonly.Disconnect
from power supply before opening the unit.
3 Control unit SPCx-hw.
3.1 Phase monitor
4 SPC Terminal
4.1 Sensor button: “Error message display”, active on
backlighting red on.
5 Control unit SPCx.
5.1 Slots 1...4.
5.2 Breakingpointeld
5.3 Breakingpointeldopening
5.4 Slot 3
5.5 Extra-low voltage terminals.
gure8
SPC expansion module,
analogue capacity / pressure
inserted vertically in available
slot3(connectorstripinslotto
lock-inposition).
gure7
Removeslot3breakingpointeld
withspecialtool(removesurplus
materialatbreakpoint). gure6
SPCx-lw; Shown without control unit
cover with terminal and information
panel(removed).
Legend
Recessed grip
gure1
SPCx-lw gure4 gure5
ENG
gure2
SPCx-hw; Shown without
control unit cover with
informationpanel(removed).
Equipment shown: Soft-starter,
2 motors; phase monitor /
analogue.
gure3
SPCx-hw; Shown without
control unit cover with
informationpanel(removed).
Equipment shown: Direct start,
2 motors.

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3. Commissioning, use
The expansion module, in position on the fastened control unit cover, that allows the power supply and control unit to be switched
“On” in place, menu [11-3-8] gives access to the version view of the following extension:
Service menu [11] »
[11]
» Version information [11-3] »
[11-3]
» slot 3 [08.03.11] »
[11-3-8]
Iftheversionnumberunder[11-3-8]ismissing,themoduleisnotreadyforoperation(seepage6-Internalandexternalerror
messages).Theinitializedmodule(readyforoperation)enablesthesignaloutputfromStartinthestartmenu[9-9](equipment
operational).Changestothecongurationthatstopthecontrolfunctions(inthemenunavigation,conrmingthequestion‘Stop
system?’)interrupttheCapacitysignaloutput,pressureanalogue.
To maintain the signal output, it is essential that the power supply is available, the control unit is switched “On” and the equipment
sensors are functioning properly. To service the sensors, the requisite factory settings/initial conditions must be restored.
Note: Drawings of components may differ from actual parts supplied.
Commissioning, use
Location of data in menu:
Menu
Date, time
Menu
Language
Start-up
menu
Operation
menu Service menu
Network
menu
Menu
Log-in
Conguration
menu
Menu
Data transfer
Equipment
information
Version
information Error list
Hours of
operation
Top-up/
drainingMaintenance
Order
number
Terminal Forward Slot 1 Slot 2 Slot 3 Slot 4Loader LanguageController
Main menu
Service
menu
Version
information
Internal messages; LED displays on the extension (nos. 1.3 and 1.4);
Status Description measures
Green "Off" Extension not recognised, not available, no
access(versionnumberunder[11-3-8]not
available).
Control unit, power supply;
use indicated slot; clean contact surfaces of the
connector strip.
Green "On" Extension recognised. Function available.
Green"ashing" Data transfer -
Red "Off" No errors. -
Red "On" Use of module blocked
(ExceededLicensing).
Use extension on one of three previously used
control units.
Red "intermittent" Last action resulted in error. Carryoutpositioningunderinitialconditions(see
also: "External error message",
60Extension).
External message; applicable error message after going to message display on terminal if error message shown:
Display Description measures
60
Extension
Last external extension action resulted in error
(identicaltoLEDred,ashingintermittently;
no.1.4).
Important: Error not saved, not contained in menu
[11-6]
(Errorhistory,analysis).
Acknowledgement deactivates the error message
andtheashingredLED.(Noconsequencesif
theerrorisnotacknowledged).Checkextension
positioning(extensionmayberemoved).
Commis
sioning

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4. Parameters, settings
As a result of the practical application, the parameters for evaluation depend on the control unit configuration and the parameter
settings.Theactualvaluesofanactivecontrolunitarespecifiedinthemenu[8-1-1](Pressure,customeraccess)and[8-2-3]
(Capacity,accessbyqualifiedpersonnel).FurtherinformationisavailablefromFlamcoSupportorFlamcoServiceondemand.
Recommended:IftheexpansionmodulecontrolunitcontainsanSD-card,anappropriatecongurationleforthesituationat
handcanbesavedtoadatacarrier.Thee-mailsenttoFlamcoSupportorServiceandtheleattachedmustbean
unambiguous communication.
Parameters, examples of the display of the terminal:
Display;Readoutinmenu[8-1-1](pressure) Display;Readdoutinmenu[8-2-3](volume)
Explanatory note:
Instances of excess pressure at the unit pressure sensor.
Psv 6.0 Maximum possible pressure setting of
thesafetyvalveofthesystem(<=nominal
pressureoftheunitinquestion).
Pe 5.4 Maximumendpressure(upperlimitofthe
working pressure range; Pe=Psv - closing
pressure difference of the safety valve in
question).
PA+ 0.2 Upper working pressure tolerance
(hysteresis),pressuredrop:“On”.
PA2.0 Working pressure, pressure drop, -pressure
increase: “Off”.
PA- 0.2 Lower working pressure tolerance
(hysteresis),pressureincrease:“On”.
 »Workingpressurerange=1.8...2.2bar
P+ 0.3 Positive pressure, extra pressure to
guarantee excess pressure.
PO1.5 Calculated display value:
  [PA]-[PA-]-[P+]=1,5bar
  (z.B.Pstatisch+PDampf+Pdynamisch=
  1,5bar)
Explanatory note:
Values assigned to the actual pressures of the capacity sensor.
100 Vessellledtocapacity.
94 Draining value: “On”.
2 Amount to be subtracted for draining: “Off”
(hysteresis),fallinglllevel(94-2=92).
3 Sum2,toppingup:“Off”,risinglllevel(6+3(*)+3=12;
upperwaterfeedvalue).
3(*) Sum1,toppingup:“On”,fallinglllevel(6+3=9).
6 Lower water feed value;
 Riseinpressure:“On”,fallinglllevel;
 [Riseinpressure:“On”.Sum2minus1,risinglllevel
(6+3-1=8)].
0 Operation balance value in start menu [9-6...7]
 (Emptyvessel).
Note: Equipment for topping-up and draining may be optional
extras.
Terminal Terminal
ENG

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5. Terminal plan, technical data
Short-circuit proof
Nominal values:
0 bar » 0.0 V
16 bar » 10.0 V
0 % » 0.0 V
100 % » 10.0 V
Voltage value tolerance
in the available operating
temperature range of the
control unit:
+ / - 5.5 %;
Voltage rating depending
on the ohmic load:
- Installed pressure
sensor for external
pressure. Controlled
delivery 0-16 bar.
- Installed capacity force
transducer (FSI) on basic
external pressure vessel.
Matches the nominal
value of the vessel.
Outputs: Inputs:
Brown
Blue
Blue
Black
Blue
Brown Black
Pressure sensor Capacity sensor (FSI)
(Example:
Display,
analogue)
Working
pressure
0...16bar
Level
0...100%

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6. De-commissioning, disposal.
Removaloftheexpansionmodulefromtheslotinterruptsthesignaltransmissiontotheoutputs(errorno.60Extensionmodule,
page6).Ifthiselectroniccomponentistobedisposedof,thismustbeperformedinlinewiththerequirementsofthewaste-disposal
company in question.
ENG

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Deutsch (DEU) Montage- und Bedienungsanleitung
Inhaltsverzeichnis
1. Bestimmungsgemäßer Einsatzbereich................................................................................................................................................................... 11
2. Ausrüstung, Modul-Installation .............................................................................................................................................................................. 12
3. Inbetriebnahme, Anwendung................................................................................................................................................................................. 13
4. Parameter, Einstellungen ....................................................................................................................................................................................... 14
5. Klemmenplan, technische Daten ........................................................................................................................................................................... 15
6. Außerbetriebnahme, Entsorgung ........................................................................................................................................................................... 16
DEU SPCExtensionModul,Inhalt/Druckanalog
Montage-undBetriebsanleitung
Ergänzungsdokument
Orginalbetriebsanleitung