Fayat Group BOMAG BT 60 User manual

Operating instructions
Maintenance instructions
Original operating instructions
Catalogue No.
008 071 41 04/2011
BT 60 / BT 65
S/N 101 541 10 .... > / S/N 101 541 30 .... >
Vibratory Tampers
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Foreword
BOMAG 3 BT 60 / BT 65
F oreword
These BOMAG machines are products from
the wide product range of BOMAG machines
for earth and asphalt construction, refuse
compaction and stabilizing/recycling.
BOMAG’s vast experience in connection with
state-of-the-art production and testing meth-
ods, such as lifetime tests of all important
components and highest quality demands
guarantee maximum reliability of your ma-
chine.
This manual comprises:
lSafety regulations
lOperating instructions
lMaintenance instructions
lTrouble shooting
Using these instructions will
lhelp you to become familiar with the machine.
lavoid malfunctions caused by unprofessional
operation.
Compliance with the maintenance instructions will
lenhance the reliability of the machine on con-
struction sites,
lprolong the lifetime of the machine,
lreduce repair costs and downtimes.
BOMAG will not assume liability for the function of
the machine
lif it is handled in a way not complying with the
usual modes of use,
lif it is used for purposes other than those men-
tioned in these instructions.
No warranty claims can be lodged in case of dam-
age resulting from
loperating errors,
linsufficient maintenance and
lwrong fuels and lubricants.
Please note!
This manual was written for operators and mainte-
nance personnel on construction sites.
These operating and maintenance instructions are
part of the machine.
You should only operate the machine after you
have been instructed and in compliance with these
instructions.
Strictly observe the safety regulations.
Please observe also the guidelines of the Civil En-
gineering Liability Association ”Safety Rules for
the Operation of Road Rollers and Soil Compac-
tors” and all relevant accident prevention regula-
tions.
For your own personal safety you should only
use original spare parts from BOMAG.
In the course of technical development we re-
serve the right for technical modifications
without prior notification.
These operating and maintenance instructions are
also available in other languages.
Apart from that, the spare parts catalogue is avail-
able from your BOMAG dealer against the serial
number of your machine.
Your BOMAG dealer will also supply you with in-
formation about the correct use of our machines in
soil and asphalt construction.
The above notes do not constitute an extension of
the warranty and liability conditions specified in the
general terms of business of BOMAG.
We wish you successful work with your BOMAG
machine.
BOMAG GmbH
PrintedinGermany
Copyright by BOMAG
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Foreword
BOMAG 4 BT 60 / BT 65
Please fill in
............................
Machinetype(Fig.1)
............................
Serial number (Fig. 2)
............................
Engine type (Fig. 3)
............................
Engine number (Fig. 3)
i
Note
Supplement the above data together with the com-
missioning protocol.
During commissioning our organisation will in-
struct you in the operation and maintenance of the
machine.
Please observe strictly the safety regulations and
all notes on risks and dangers!
Fig. 1
Fig. 2
Fig. 3
541002
008 330 20
Made by
FAYAT GR OUP
Hellerwald, 56154 Boppard
Made in Germany
kW kg
Patent Protection
Type
Serial Number
Year of Construction
Nominal Power Operating Mass
Designation
541003
008 330 20
Made by
FAYAT GR OUP
Hellerwald, 56154 Boppard
Made in Germany
kW kg
Patent Protection
Type
Serial Number
Year of Construction
Nominal Power Operating Mass
Designation
541004
000 00 0000
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Table of Contents
BOMAG 5 BT 60 / BT 65
Technical Data 7
Safety regulations 11
Indicators and Controls 17
3.1 General notes 18
3.2 Description of indicators and control elements 18
Operation 21
4.1 General 22
4.2 Tests before taking into operation 22
4.3 Starting the engine 23
4.4 Work/operation 26
4.5 Shutting down the engine 27
4.6 Changing the tamper foot plate 28
4.7 Loading/transport 29
4.8 Final shut-down of machine 30
Maintenance 31
5.1 General notes on maintenance 32
5.2 Fuels and lubricants 33
5.3 Table of fuels and lubricants 34
5.4 Running-in instructions 35
5.5 Maintenance table 36
5.6 Clean the machine 37
5.7 Check the engine oil level 37
5.8 Checking the fuel level 38
5.9 Change the engine oil 39
5.10 Cleaning, checking the spark plug, replacing if necessary 40
5.11 Check the tamper foot 41
5.12 Checking, adjusting the valve clearance 43
5.13 Changing the fuel filter 45
5.14 Clean the fuel screen 46
5.15 Oil change in tamper foot 47
5.16 Check, clean the air filter, replace if necessary 49
Trouble shooting 51
6.1 General notes 52
6.2 Engine problems 53
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BOMAG 7 BT 60 / BT 65
1 Technical Data
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Technical Data
BOMAG 8 BT 60 / BT 65
Fig. 4
Dimensions in mm B H L L1 W
BT 60 350 1000 735 335 230
BT 65 350 1000 735 335 280
*BT 60 BT 65
Weight
Basic weight kg 59 64
Operating weight (CECE) kg 60 65
Travel characteristics
Max. working speed (depending on soil) m/min 20 20
Max. areal output (depending on soil) m2/h 336 336
Drive
Engine manufacturer Honda Honda
Type GX 100 GX 100
Cooling Air Air
Number of cylinders 1 1
Displacement cm398 98
Rated power ISO 9249 kW 2.2 2.2
Rated speed rpm 4200 4200
541005
L
W
H
B
L1
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Technical Data
BOMAG 9 BT 60 / BT 65
Exciter system
Drive system mechanical mechanical
Frequency Hz 10 – 11.8 10 – 11.8
Impact force kN 13.5 16.2
Filling capacities
Fuel tank l 3.0 3.0
Oil in tamper foot l 0.75 1.0
Engine oil l 0.3 0.3
* The right for technical modifications remains reserved
*BT 60 BT 65
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Technical Data
BOMAG 10 BT 60 / BT 65
The following noise and vibration data acc. to
- EC Machine Regulation edition 2006/42/EC
- the noise regulation 2000/14/EG, noise protection guideline 2003/10/EC
- Vibration Protection Regulation 2002/44/EC
were determined during conditions typical for this type of equipment and by application of harmo-
nized standards.
During operation these values may vary because of the existing operating conditions.
Noise value
Sound pressure level on the place of the operator:
BT 60: LpA = 94 dB(A), determined acc. to ISO 11204 and EN 500
BT 65: LpA = 93 dB(A), determined acc. to ISO 11204 and EN 500
Guaranteed sound power level:
BT 60: LWA = 108 dB(A), determined acc. to ISO 3744 and EN 500
BT 65: LWA = 108 dB(A), determined acc. to ISO 3744 and EN 500
!
Danger
Loss of hearing!
Wear your personal noise protection means (ear defenders) before starting operation.
Vibration value
Hand-arm vibration:
Vector total of the weighted effective acceleration in three orthogonal directions:
Weighted total vibration value
BT 60: ahv =9.4m/sec
2on crushed rock determined acc. to ISO 5349 and EN 500
BT 65: ahv =8.6m/sec
2on crushed rock determined acc. to ISO 5349 and EN 500
!
Caution
Observe the daily vibration load (Industrial safety acc. to 2002/44/EEC).
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