Fayat Group Dynapac CC900G User manual

Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812163901_A.pdf4812163901_A.pdf
Vibratory rollerVibratory roller
CC900GCC900G
EngineEngine
Honda GX630RH QYDHonda GX630RH QYD
Serial numberSerial number
10000303xxA023833 -10000303xxA023833 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden

2000h-Maintenance
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Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Warning symbols......................................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Work driving ................................................................................................ 7
Driving near edges ...................................................................................... 8
Seated position ........................................................................................... 8
Special instructions .................................................................................................................. 9
Standard lubricants and other recommended oils and fluids ...................... 9
Higher ambient temperatures, above +40°C (104°F).................................. 9
Lower ambient temperature - Freeze risk ................................................... 9
Temperatures.............................................................................................. 9
High pressure cleaning ............................................................................... 9
Fire fighting ............................................................................................... 10
Roll Over Protective Structure (ROPS) ..................................................... 10
Battery handling ........................................................................................ 10
Jump starting............................................................................................. 11
Technical specifications ......................................................................................................... 13
Vibrations - Operator station ..................................................................... 13
Noise level................................................................................................. 13
Slopes ....................................................................................................... 13
Dimensions, side view............................................................................... 14
Dimensions, top view ................................................................................ 15
Weights and volumes................................................................................ 16
Working capacity....................................................................................... 16
General ..................................................................................................... 16

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Hydraulic system....................................................................................... 17
Tightening torque ...................................................................................... 18
ROPS - bolts ............................................................................................. 19
Machine description ............................................................................................................... 21
Gasoline engine ........................................................................................ 21
Electrical system ....................................................................................... 21
Propulsion system/Transmission .............................................................. 21
Brake system ............................................................................................ 21
Steering system ........................................................................................ 21
ROPS ........................................................................................................ 21
Identification ............................................................................................................ 22
Product and component plates ................................................................. 22
Machine plate............................................................................................ 22
Product identification number on the frame .............................................. 23
Engine plates ............................................................................................ 24
Decals...................................................................................................................... 25
Location - decals ....................................................................................... 25
Location - decals, CALIFORNIA ............................................................... 26
Safety decals............................................................................................. 26
Info decals................................................................................................. 29
Instruments/Controls ............................................................................................... 29
Locations - Instruments and controls ........................................................ 29
Function description .................................................................................. 30
Electrical system...................................................................................................... 31
Relays and fuses on the machine ............................................................. 31
Operation ............................................................................................................................... 33
Before starting ......................................................................................................... 33
Operator’s seat - Adjusting....................................................................... 33
Sprinkler - Check ...................................................................................... 33
Parking brake ............................................................................................ 34

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Emergency stop ........................................................................................ 34
Operator position....................................................................................... 34
Starting .................................................................................................................... 35
Starting the engine .................................................................................... 35
Driving ..................................................................................................................... 36
Operating the roller ................................................................................... 36
Interlock/Emergency stop/Parking brake - Check ..................................... 37
Vibration .................................................................................................................. 37
Manual vibration - Switching on ................................................................ 37
Braking .................................................................................................................... 37
Service brake ............................................................................................ 38
Reserve brake........................................................................................... 38
Switching off.............................................................................................. 39
Parking .................................................................................................................... 39
Chocking the drums .................................................................................. 39
Miscellaneous ........................................................................................................................ 41
Locking the articulation ............................................................................. 41
Lifting the roller.......................................................................................... 41
Unlocking the articulation .......................................................................... 41
Securing CC900G for loading ................................................................... 42
Retractable ROPS (Optional).................................................................... 43
Towing ..................................................................................................................... 44
Releasing the brake .................................................................................. 45
Towing the roller........................................................................................ 46
Operating instructions - Summary ......................................................................................... 47
Preventive maintenance ........................................................................................................ 49
Acceptance and delivery inspection.......................................................... 49
Warranty.................................................................................................... 49
Maintenance - Lubricants and symbols ................................................................................. 51
Maintenance symbols ............................................................................... 53

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Maintenance - Maintenance schedule ................................................................................... 55
Service and maintenance points ............................................................... 55
General ..................................................................................................... 56
Every 10 hours of operation (Daily)........................................................... 56
After the first 20 hours of operation........................................................... 57
After the FIRST 50 hours of operation ...................................................... 57
Every 50 hours of operation ...................................................................... 57
Every 100 hours of operation .................................................................... 57
Every 200 / 400 / 600 / 800 hours of operation ......................................... 58
Every 500 hours of operation .................................................................... 58
Every 1000 hours of operation .................................................................. 59
Every 2000 hours of operation .................................................................. 60
Maintenance, 10h .................................................................................................................. 61
Engine - Checking the oil level.................................................................. 61
Hydraulic reservoir, Level check - Filling................................................... 61
Refueling ................................................................................................... 62
Water tank - Filling .................................................................................... 62
Sprinkler system - Check, cleaning........................................................... 62
Air circulation - Check ............................................................................... 63
Scrapers - Check, adjustment................................................................... 63
Warning lamps - Check............................................................................. 64
Air cleaner - check .................................................................................... 64
Maintenance - 20h ................................................................................................................. 65
Engine oil and oil filter - Change ............................................................... 65
Maintenance - 50h ................................................................................................................. 67
Brakes - Check.......................................................................................... 67
Air cleaner - cleaning ................................................................................ 68
Rubber elements and fastening screws - Check....................................... 68
Maintenance - 100h ............................................................................................................... 69
Spark plug - Check and adjustment .......................................................... 69

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Maintenance - 200 / 400 / 600 / 800 h ................................................................................... 71
Spark plug - Replace................................................................................. 71
Engine's fuel filter - Check......................................................................... 72
Hydraulic fluid cooler - Cleaning (Option) ................................................ 72
Engine oil and oil filter - Change ............................................................... 73
Forward/Reverse controls and joints - Check and lubrication................... 74
Maintenance - 500h ............................................................................................................... 75
Front drum - Checking the oil level ........................................................... 75
Hydraulic reservoir - Check/venting .......................................................... 76
Steering joint - Check................................................................................ 76
Air cleaner - replace insert ........................................................................ 77
Maintenance - 1000h ............................................................................................................. 79
Spark plug - Replace................................................................................. 79
Engine's fuel filter - Check......................................................................... 80
Hydraulic fluid cooler - Cleaning (Option) ................................................ 80
Forward/Reverse controls and joints - Check and lubrication................... 81
Front drum - Checking the oil level ........................................................... 82
Hydraulic reservoir - Check/venting .......................................................... 82
Steering joint - Check................................................................................ 83
Air cleaner - replace insert ........................................................................ 83
Hydraulic fluid filter - Change .................................................................... 84
Engine oil and oil filter - Change ............................................................... 84
Engine's fuel filter - Check......................................................................... 85
Maintenance - 2000h ............................................................................................................. 87
Spark plug - Replace................................................................................. 87
Engine's fuel filter - Check......................................................................... 88
Hydraulic fluid cooler - Cleaning (Option) ................................................ 88
Forward/Reverse controls and joints - Check and lubrication................... 89
Hydraulic reservoir - Check/venting .......................................................... 89
Steering joint - Check................................................................................ 90

2000h-Maintenance
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Air cleaner - replace insert ........................................................................ 90
Hydraulic fluid filter - Change .................................................................... 91
Engine oil and oil filter - Change ............................................................... 91
Engine's fuel filter - Check......................................................................... 92
Hydraulic reservoir - fluid change.............................................................. 93
Front drum - Changing the oil ................................................................... 94
Water tank - Cleaning ............................................................................... 94

Introduction
4812163901_A.pdf2019-09-23
Introduction
The machine
Dynapac CC900G is a vibratory tandem roller in the
1,3 metric tonnes class featuring 900 mm wide drums.
The machine is equipped with drive and brakes on
both drums, and vibration on front drum.
Intended use
CC900G is primarily used for smaller compaction
works, such as minor roads, sidewalks, cycle ways
and minor parking places.
Warning symbols
WARNING ! Marks a danger or a hazardous
procedure that can result in life threatening or
serious injury if the warning is ignored.
WARNING ! Marks a danger or a hazardous
procedure that can result in life threatening or
serious injury if the warning is ignored.
CAUTION ! Marks a danger or hazardous
procedure that can result in damage to the
machine or property if the warning is ignored.
CAUTION ! Marks a danger or hazardous
procedure that can result in damage to the
machine or property if the warning is ignored.
Safety information
It is recommended to at least train operators in
handling and daily maintenance of the machine
in accordance with the instruction manual.
It is recommended to at least train operators in
handling and daily maintenance of the machine
in accordance with the instruction manual.
Passengers are not allowed on the machine, and
you must sit in the seat when operating the
machine.
Passengers are not allowed on the machine, and
you must sit in the seat when operating the
machine.
The safety manual supplied with the machine
must be read by all roller operators. Always
follow the safety instructions. Do not remove
the manual from the machine.
The safety manual supplied with the machine
must be read by all roller operators. Always
follow the safety instructions. Do not remove
the manual from the machine.
We recommend that the operator reads the
safety instructions in this manual carefully.
Always follow the safety instructions. Ensure
that this manual is always easily accessible.
We recommend that the operator reads the
safety instructions in this manual carefully.
Always follow the safety instructions. Ensure
that this manual is always easily accessible.
Read the entire manual before starting the
machine and before carrying out any
maintenance.
Read the entire manual before starting the
machine and before carrying out any
maintenance.
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Introduction
4812163901_A.pdf 2019-09-23
Replace immediately the instruction manuals if
lost, damaged or unreadable.
Replace immediately the instruction manuals if
lost, damaged or unreadable.
Ensure good ventilation (extraction of air by fan)
where the engine is run indoors.
Ensure good ventilation (extraction of air by fan)
where the engine is run indoors.
CALIFORNIA
Decal and location of decal shown in section
Machine description.
Proposition 65
General
This manual contains instructions for machine
operation and maintenance.
The machine must be correctly maintained for
maximal performance.
The machine should be kept clean so that any
leakages, loose bolts and loose connections are
discovered at as early a point in time as possible.
Do not spray with high-pressure cleaner directly onto
gaskets and bearing spacings in steering hitch and
drum, and electronics.
Inspect the machine every day, before starting.
Inspect the entire machine so that any leakages or
other faults are detected.
Check the ground under the machine. Leakages are
more easily detected on the ground than on the
machine itself.
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