Fayat Group Dynapac CA30D User manual

Instructions Manual
4812134740EN-Rev A
Operating & Maintenance
Vibratory Roller
CA30D/PD
Engine
Cummins F 3.8 (Stage V)
Starting with series
10300198VNE012056-
Reservation for changes
Printed in India

Manual Revisions
Table 1: Revision History
Sr No
Date
Revision
1
June 2022
New Released

Introduction
3 4812134740EN-Rev A 01-06-2022
CONTENT
OPERATION Page
Introduction ............................................................................................................................................ 10
The machine...........................................................................................................................................10
Intended use ..........................................................................................................................................10
Training...................................................................................................................................................10
Warning symbol. ....................................................................................................................................10
Safety information .................................................................................................................................10
California ................................................................................................................................................11
General...................................................................................................................................................11
CE marking and decalaration of conformity ..........................................................................................12
Safety - General instructions................................................................................................................... 13
Safety When operating......................................................................................................................... 15
Operation near edges.............................................................................................................................15
Work driving...........................................................................................................................................15
Safety (Optional) ....................................................................................................................................16
Air conditioning......................................................................................................................................16
Special instructions ................................................................................................................................. 18
Standard lubricants and other recommended oils and fluids................................................................18
Higher ambient temperatures, above +40°C .........................................................................................18
Lower ambient temperature Risk of freezing .....................................................................................18
Temperatures.........................................................................................................................................18
High pressure cleaning...........................................................................................................................19
Fire extinguisher.....................................................................................................................................19
Roll Over Protection Structure (ROPS), ROPS-approved cab.................................................................19
Precaution during Welding ....................................................................................................................20
Battery handling.....................................................................................................................................21
Jump starting..........................................................................................................................................21
Orientation of rotating beacon on the machine....................................................................................22
Technical specifications........................................................................................................................... 23
Noise/Vibrations ..................................................................................................................................... 23
Vibrations - Operator station.................................................................................................................23
(ISO 2631)...............................................................................................................................................23
Noise level..............................................................................................................................................23
Slopes .....................................................................................................................................................23
Technical specifications Dimensions.................................................................................................... 24
Dimensions Side view..........................................................................................................................24
Dimensions Top view ..........................................................................................................................25

Introduction
4 4812134740EN-Rev A 01-06-2022
Technical specifications Weights and volumes ................................................................................... 26
Technical specifications Working capacity ........................................................................................... 26
Machine speed ........................................................................................................................................ 27
Machine speed adjustment..................................................................................................................... 27
Technical specifications General .......................................................................................................... 28
Tire water blasting procedure............................................................................................................... 28
Hydraulic system ................................................................................................................................... 28
ROPS bolts ............................................................................................................................................. 29
Torque ................................................................................................................................................... 30
Machine description................................................................................................................................ 31
Diesel engine ......................................................................................................................................... 31
Electrical system.................................................................................................................................... 31
Propulsion/Transmission system........................................................................................................... 31
Brake system ......................................................................................................................................... 31
Secondary and parking brake................................................................................................................ 31
Steering system ..................................................................................................................................... 31
Vibration system.................................................................................................................................... 32
Cab......................................................................................................................................................... 32
Emergency exit ...................................................................................................................................... 32
FOPS and ROPS...................................................................................................................................... 32
Machine plate Identification ................................................................................................................ 33
Product identification number on frame .............................................................................................. 33
Machine type plate................................................................................................................................ 34
Explanation of serial number (17PIN) ................................................................................................... 34
Engine identification plate..................................................................................................................... 34
Machine description Decals ................................................................................................................. 35
Location Decals................................................................................................................................... 35
Safety decals.......................................................................................................................................... 37
Information decals................................................................................................................................. 39
Machine description Instruments/Controls ......................................................................................... 40
Locations Instruments and controls................................................................................................... 40
Functional description Keypad panel ................................................................................................. 43
Functional description Display ........................................................................................................... 45
Transport mode................................................................................................................................. 45
Direction of work............................................................................................................................... 45
Hour meter ........................................................................................................................................ 45
Fuel level............................................................................................................................................ 45
User setting........................................................................................................................................ 46

Introduction
5 4812134740EN-Rev A 01-06-2022
Vibration status..................................................................................................................................46
Automatic vibration control - AVC .....................................................................................................46
Sub menu Error code.......................................................................................................................47
Function description...........................................................................................................................47
Instruction and control, cab...................................................................................................................54
A/C System operation .......................................................................................................................... 55
Introduction........................................................................................................................................56
Using the cab Controls .......................................................................................................................56
Defroster ....................................................................................................................................56
Heat............................................................................................................................................56
AC ...............................................................................................................................................56
Electronic control unit............................................................................................................................57
Main fuses..............................................................................................................................................57
Relays .....................................................................................................................................................58
The table below shows fuse amperage and function. .......................................................................58
Operation Start-up ............................................................................................................................... 59
Before starting .......................................................................................................................................59
Master switch Activation.....................................................................................................................59
Operator's seat (standard) Adjustments.............................................................................................59
Before starting .......................................................................................................................................60
Operator position...................................................................................................................................60
View........................................................................................................................................................61
Interlock .................................................................................................................................................61
Operation Start-up ............................................................................................................................... 62
Start of diesel engine .............................................................................................................................62
Operation Driving................................................................................................................................. 63
Roller operation .....................................................................................................................................63
Operation Vibration ............................................................................................................................. 64
Vibration switch .....................................................................................................................................64
Vibration Activation ............................................................................................................................64
Dynapac Compaction Meter (DCM) including Dynapac Bouncing Control (DBC) Optional............65
Setting the CMV limits........................................................................................................................65
Operation CMV...................................................................................................................................65
Operation Stopping .............................................................................................................................. 67
Braking ...............................................................................................................................................67
Service brake......................................................................................................................................67

Introduction
6 4812134740EN-Rev A 01-06-2022
Reserve brake.................................................................................................................................... 67
Emergency stop ................................................................................................................................. 67
Switching off...................................................................................................................................... 68
Parking of the machine.......................................................................................................................... 68
Master switch .................................................................................................................................... 68
Chocking the drums........................................................................................................................... 68
Long-term parking................................................................................................................................. 69
Engine ................................................................................................................................................ 69
Battery ............................................................................................................................................... 69
Air cleaner, exhaust pipe................................................................................................................... 69
Fuel tank ............................................................................................................................................ 69
Hydraulic reservoir ............................................................................................................................ 69
Steering cylinder, hinges, etc............................................................................................................. 69
Hoods, tarpaulin ................................................................................................................................ 70
Tires (all-weather) ............................................................................................................................. 70
Miscellaneous.......................................................................................................................................... 71
Lifting..................................................................................................................................................... 71
Locking the steering articulation....................................................................................................... 71
Lifting the roller................................................................................................................................. 71
Unlocking the articulation ................................................................................................................. 72
Towing ................................................................................................................................................... 72
Alternative 1 ...................................................................................................................................... 72
Short distance towing with the engine running................................................................................ 72
Alternative 2 ...................................................................................................................................... 72
Towing Short distance when the engine is in-operative................................................................... 72
Towing the roller ............................................................................................................................... 73
Preparation of the Roller for transport ............................................................................................. 73
Securing in closed container for loading ........................................................................................... 74
Operating instructions Summary.......................................................................................................... 75
Preventive maintenance.......................................................................................................................... 76
Acceptance and delivery inspection...................................................................................................... 76
Warranty................................................................................................................................................ 76
Maintenance Lubricants and symbols.................................................................................................. 77
Maintenance symbols ........................................................................................................................... 78
Maintenance Planned maintenance..................................................................................................... 79

Introduction
7 4812134740EN-Rev A 01-06-2022
Service and inspection points ................................................................................................................79
Scheduled maintenance and lubrication................................................................................................. 80
Service and maintenance point............................................................................................................... 80
Every 10 hours of operation (Daily) ...................................................................................................81
Every 50 hours of operation (weekly)................................................................................................81
After the First 50 hours of operation .................................................................................................81
Every 250/750/1250/1750 hours of operation (Monthly).................................................................82
Every 500/1500 hours of operation (Every three Months)................................................................82
Every 1000 hours of operation (Every six Months)............................................................................83
Every 2000 hours of operation (weekly)............................................................................................83
Every 10 hours of operation (Daily) .......................................................................................................85
Scrapper adjustment..........................................................................................................................85
Smooth Drum .....................................................................................................................................85
Pad foot drum ....................................................................................................................................85
Air Circulation.....................................................................................................................................86
Check fluid levels................................................................................................................................86
Coolant Level check............................................................................................................................86
Engine oil level....................................................................................................................................86
Fuel tank filling ...................................................................................................................................87
Hydraulic fluid resersior check fluid level .......................................................................................87
Check functioning of the breaks.........................................................................................................87
Parking brake......................................................................................................................................87
Emergency stop..................................................................................................................................88
Articulated/steering joint - Lubrication..............................................................................................88
Urea tank 89
Maintenance 50 Hrs...............................................................................................................................90
Every 50 hours of operation (Weekly) ...............................................................................................90
Air Cleaner..........................................................................................................................................90
Checking the main filter ..................................................................................................................90
Back up filter change..........................................................................................................................90
Air Cleaning ........................................................................................................................................91
Articulated/steering joint - Lubrication..............................................................................................91
Tire Air pressure wheel nut - tightening.......................................................................................92
Air conditioning (optional) Cleaning/filter change..........................................................................92

Introduction
8 4812134740EN-Rev A 01-06-2022
Maintenance First 50 hours....................................................................................................................... 93
Change the hydraulic fluid filter........................................................................................................ 93
Rear Axle differential change the oil .............................................................................................. 94
Rear Axle planetary gearschange the oil ........................................................................................ 94
Drum Gearbox (D/PD) change the oil............................................................................................. 95
Steering hitch tightening ................................................................................................................ 95
Maintenance 250/750/1250/1750 Hrs ................................................................................................. 96
Rear Axle differentail Check the oil ................................................................................................ 96
Rear Axle Planetary gears - Check the oil.......................................................................................... 96
Drum Checking the oil level............................................................................................................ 97
Radiator Check/cleaning................................................................................................................. 97
Bolted joints Checking tightening................................................................................................... 98
Rubber element and fastening screws.............................................................................................. 98
Check battery cell .............................................................................................................................. 99
Drum cartridge cleaning the ventilation screw .............................................................................. 99
Maintenance 500/1500 Hrs (Every three months) ............................................................................. 100
Fuel filter replacement.................................................................................................................... 100
Water separtor replacement........................................................................................................... 100
Hydraulic reservior-bleeder filter check.......................................................................................... 101
Diesel engine oil and filter change................................................................................................ 101
Drum cartridge cleaning the ventilation screw ............................................................................ 101
Maintenance 1000Hrs (Every six months)........................................................................................... 102
Replacing the main air filter ............................................................................................................ 102
Change the hydraulic fluid filter...................................................................................................... 102
Draining the hydraulic fluid filter..................................................................................................... 103
Fuel tank drainage........................................................................................................................... 103
Rear Axle differential change the oil ............................................................................................ 104
Rear Axle planetary Draining the oil............................................................................................. 104
Rear Axle planetry oil change- Oil filling....................................................................................... 104
Diesel engine oil and filter change................................................................................................ 105
Fuel filter replacement.................................................................................................................... 105
Water separtor replacement........................................................................................................... 105
Belt tension check engine drive system ......................................................................................... 106
Steering hitch tightening .............................................................................................................. 106

Introduction
9 4812134740EN-Rev A 01-06-2022
Drum cartridge cleaning the ventilation screw.............................................................................106
Maintenance 2000Hrs (Yearly).............................................................................................................107
Hydraulic reservior fluid change....................................................................................................107
Drum oil change ............................................................................................................................107
Control - lubrication .........................................................................................................................108
Automatic climate control................................................................................................................108
Diesel engine oil & filter change....................................................................................................108
Fuel filter replacement.....................................................................................................................109
Water separator repalcement..........................................................................................................109
Belt tension check engine drive system .........................................................................................109
Change the hydraulic fluid filter.......................................................................................................110
Drum gearbox (D/PD) Changing the oil.........................................................................................110
Rear axle differential Oil change ...................................................................................................111
Rear axle's planetary gears Draining the oil..................................................................................111
Rear axle's planetary gears Oil change Oil filling........................................................................111
Steering hitch tightening...............................................................................................................112
Drum cartridge cleaning the ventilation screw.............................................................................112
Drum cartridge Oil level glass........................................................................................................112
Replacing the urea pump filter.........................................................................................................113
Replacing the urea pump filter ..113

Introduction
10 4812134740EN 01-06-2022
Introduction
The machine
Dynapac CA30D is a single drum roller in the 11 tons class
respectively, with a useful drum width of 2130 mm. They are
available in D (Smooth drum) and PD (padfoot) version.
Intended use
CA30D is commonly for compaction during work on road
construction, airports, ports, and industrial areas, etc. It is
available with a smooth drum or padfoot shell assembled on
Drum or padfoot drum.
The cab and safety-related accessories are described
in this manual.
Training
The purpose of operator training is to impart the
operator the knowledge and skills necessary for
proper operation and routine maintenance of the roller
according to this manual.
Note to trainer: Further information on operator training can be
found in ISO 7130.
Warning symbol.
WARNING! Identifies a dangerous or risky
procedure that could lead to danger to life or
serious damage, if ignored.
CAUTION! Identifies a risky procedure that could
lead to damage to machine or property, if
ignored.
Safety information
The Safety Manual supplied with the
machine must be read by all roller operators.
Always follow the safety instructions and do
not remove the manual from the roller.
We recommended that the operator carefully
reads the safety instructions in this manual
and follows these instructions. Make sure
that the manual is always available.
Read the entire manual before starting the
machine and before carrying out any
maintenance.

Introduction
11 4812134740EN 01-06-2022
Only the operator is allowed to be on the
roller.
Make sure there is good ventilation when the
engine is on in closed spaces.
CALIFORNIA
Proposition 65
Decal and location of decal shown in section
Machine description.
General
This manual contains instructions for machine operation and
maintenance.
Machine maintenance should be performed correctly to
achieve maximum performance.
The machine should be kept clean, so that leakages, loose
screws or connections can be identified as quickly as
possible.
Inspect the machine every day before starting it, so that
possible leakages or other problems can be detected.
Check the ground under the machine. Leakages can be
detected more easily on the ground under the machine.
THINK ABOUT THE ENVIRONMENT: Do not
discard lubricating oil or fuel in places where
it can contaminate soil or the environment.
Always discard used filters, oil, and fuel
residue correctly.

Introduction
12 4812134740EN 01-06-2022
This manual contains instructions for periodic
maintenance, where maintenance after every 10 and
50 hours of operation can be performed by the
machine operator. Other maintenance intervals must
be carried out by accredited (Dynapac) service
personnel.
Other instructions for the engine may be found in
the manufacturer’s manual.
Specific maintenance and checks on diesel
engines must be performed by engine supplier
authorized personnel.
CE marking and Declaration of conformity
(Applies to machines marketed in EU/EEC)
This machine is CE marked. This shows that on
delivery it complies with the basic health and safety
directives applicable for the machine in accordance
with machinery directive 2006/42/EC and that it also
complies with other regulations and directives
applicable for this machine.
A "Declaration of conformity" is supplied with this
machine, which specifies the applicable regulations
and directives with supplements, as well as the
harmonized standards and other regulations that are
applied and according to the regulations must be
declared in writing.

Safety –General instructions
13 4812134740EN 01-06-2022
Safety - General instructions
(Also read the safety manual)
1. The Operator must be familiar with the contents of the OPERATION section
before starting the roller .
2. Ensure that all instructions in the MAINTENANCE section are followed.
3. Only the operator is allowed to be on the roller. Remain seated at all times when
operating the roller.
4. Never use the roller if it is in need of adjustment or repair.
5. Only ascend and descend the roller when it is stationary. Use the intended
footsteps, grips and rails. Always use the three point grip (both feet and one hand,
or one foot and both hands) when ascending and descending the machine. Never
jump down from the machine.
6. Dynapac always recommends mounted ROPS (Roll Over Protective Structure), or
a ROPS- approved cab and seat belt usage.
7. Drive slowly in sharp bends.
8. Avoid driving across slopes. Drive Straight up or straight down the slope.
9. Never operate with the drum outside the edge, the substrate might not have full
bearing strength, or the edge is close to a slope. Avoid operating close to edges
and ditches and the like as well as on poor ground conditions that jeopardizes the
bearing strength and capacity to support the roller.
10. Make sure that there are no obstacles in the direction of travel, on the ground, and
in front of or behind the roller or overhead.
11. Drive particularly carefully on uneven ground.
12. Keep the roller clean. Clean any dirt or grease that accumulates on the footsteps
or operator platform to avoid slipping risk. Keep al signs and decals clean and
legible.
13. Safety measures before refuelling:
- Stop the engine;
- Do not smoke;
- No naked flames in the vicinity of the roller
- Earth the filling equipment nozzle by keeping it in contact to the tank opening to
avoid sparks.

Safety –General instructions
14 4812134740EN 01-06-2022
14. Before repair or service:
- Chock the drums/wheels.
- Lock the articulation if necessary.
- Please block under overhanging equipment, such as strike-off blade, edge
cutter/compactor or chip spreader
15. Hearing protection is recommended if the noise level exceeds 80 dB(A). The noise
level can vary depending on the equipment on the machine and the surface the
machine is being used on.
16. Modifications to the roller, including the use of any attachment/equipment, not
approved by Dynapac that might compromise safety (including visibility) are not
allowed. Any modifications are only to be made after written approval has been
given by Dynapac.
17. Avoid using the roller before the hydraulic fluid has reached its normal working
temperature. Braking distance can be longer than normal when the fluid is cold.
18. If the machine seems to be responding abnormally during travel, stop and check
it.
19. For the operator’s protection, use:
- A helmet;
- Working boots with steel toecaps;
- Hearing protection;
- Reflective clothing/reflective vest;
- Working gloves.

Special instructions
01-06-2022 4812134740EN 15
Safety –When operating
Prevent persons from entering or remaining in
the risk zone, i.e. a distance of at least 7 m (23
ft) in all directions from operating machines.
The operator may allow a person to remain in
the risk zone, however he/she must be attentive
and operate the machine only when the person
is fully visible or has given a clear indication of
where he or she is.
Avoid driving across a slope. Drive straight up
and down sloping ground.
Operation near edges
Never operate with the drum outside the edge, the
substrate might not have full bearing strength or
the edge is close to a slope.
Keep in mind that the machine's center of gravity
moves outwards when steering. For example, the
center of gravity moves to the right when you steer
to the left.
Work driving
To exit the cab in an emergency, release the
hammer on the rear right post and break the rear
window.
Dynapac always recommends mounted ROPS
(Roll Over Protective Structure), or a
ROPS-approved cab and seat belt usage.
Avoid operating close to edges and ditches and the
like as well as on poor ground conditions that
jeopardizes the bearing strength and capacity to
support the roller. Pay attention to potential obstacles
above the machine, such as overhead cables and the
branches of trees etc.
Pay particular attention to the stability of the substrate
when compacting close to edges and holes. Do not
compact with a large overlap from the previous track in
order to maintain roller stability. Consider other
compaction methods such as remote-control or a
walk-behind roller close to steep slopes or where the
bearing strength of the substrate is unknown.

Special instructions
01-06-2022 4812134740EN 16
Safety (Optional)
Air conditioning
The system described in this manual is an AC/ACC
type (Automatic climate control)
The system contains pressurized refrigerant. It is
forbidden to release refrigerants into the
atmosphere.
The cooling system is pressurized. Incorrect
handling can result in serious personal injury. Do
not disconnect or undo the hose couplings.
The refrigerant contains a tracing agent, enabling
leak-tracing to be performed using UV light.
The condenser is located together with other radiators,
and the drying filter is located on the right-hand side of
the radiator stand.

Special instructions
01-06-2022 4812134740EN 17

Special instructions
01-06-2022 4812134740EN 18
Special instructions
Standard lubricants and other recommended oils and
fluids
Before leaving the factory, the systems and components are
filled with the oils and fluids specified in the lubricant
specification. These are suitable for ambient temperatures in the
range -15°C to +40°C (5°F -104°F).
Higher ambient temperatures, above +40°C (104°F)
For operation of the machine at higher ambient temperatures,
but not exceeding +50°C (122°F), the following
recommendations apply:
The diesel engine works at this temperature with standard oil,
but the following oils must be used in the other components:
Hydraulic system –Shell Tellus S2V100mineral oil or equivalent.
Lower ambient temperature –Risk of freezing
Make sure that the cooling system is empty/drained (sprinkler,
hoses, tanks) or that anti-freeze has been added, to prevent
system freezing.
Temperatures
The temperature limits apply to standard versions of the
machine.
Machines with additional equipment, such as noise suppression
equipment, may require special care when operating at higher
temperatures.

Special instructions
01-06-2022 4812134740EN 19
High pressure cleaning
Do not spray directly into electrical components.
.
Do not use a high-pressure water jet on the
instrument panel/display.
Detergent that can destroy electrical parts, or
which is conductive, must not be used.
In certain cases there is an electrical control lever
and associated electronic control unit (ECU) in
the engine compartment, which must not be
washed with a high-pressure jet or with any water
at all. It is sufficient to wipe these off.
The same applies to the engine electronic control
unit (engine ECU).
Place a plastic bag over the fuel filler cap and secure
with a rubber band. This is to avoid high pressure
water entering the vent hole in the filler cap. This could
cause malfunctions, such as the blocking of filters.
Place a plastic bag over the exhaust pipe and secure
with a rubber band to avoid water in the muffler.
Never aim the water jet directly at the fuel tank
cap, or into exhaust pipe. This is particularly
important when using a high-pressure cleaner.
Fire extinguisher
If the machine catches fire, use a ABC-class powder fire
extinguisher.
A BE-class carbon dioxide fire extinguisher can also be used.
Roll Over Protection Structure (ROPS), ROPS-
approved cab.
If the machine is fitted with a Roll Over Protective
Structure (ROPS, or ROPS-approved cab), never
carry out any welding or drilling in the structure or
cab.
Never attempt to repair a damaged ROPS structure
or cab. These must be replaced with a new structure
or cabs.

Special instructions
01-06-2022 4812134740EN 20
Precaution during Welding
When carrying out welding on the machine, the
battery must be disconnected and the electronics
disconnected from the electrical system.
If possible, remove the part(s) to be welded from the machine.