Fayat Group Dynapac CC800 User manual

Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812160801_G.pdf4812160801_G.pdf
Vibratory rollerVibratory roller
CC800/900/1000CC800/900/1000
EngineEngine
Kubota D1105-E4BKubota D1105-E4B
Kubota D1105-E4B T4F / Stage VKubota D1105-E4B T4F / Stage V
Serial numberSerial number
10000357xxA012892 -10000357xxA012892 -
10000358xxA012889 - xA02334610000358xxA012889 - xA023346
10000360xxA012890 - xA02334410000360xxA012890 - xA023344
10000440xxA023605 -10000440xxA023605 -
10000441xxA023347 -10000441xxA023347 -
10000443xxA023345 -10000443xxA023345 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden

2000h-Maintenance
4812160801_G.pdf2020-10-27
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Signal symbols and meaning ...................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Sitting position............................................................................................. 7
Work driving ................................................................................................ 7
Driving near edges ...................................................................................... 8
Special instructions .................................................................................................................. 9
Standard lubricants and other recommended oils and fluids ...................... 9
Higher ambient temperatures, above +40°C (104°F).................................. 9
Lower ambient temperature - Freeze risk ................................................... 9
Temperatures.............................................................................................. 9
High pressure cleaning ............................................................................... 9
Fire fighting ............................................................................................... 10
Roll Over Protective Structure (ROPS) ..................................................... 10
Battery handling ........................................................................................ 10
Jump starting............................................................................................. 11
Technical specifications ......................................................................................................... 13
Vibrations - Operator station ..................................................................... 13
Noise level................................................................................................. 13
Electrical system ....................................................................................... 13
Slopes ....................................................................................................... 13
Dimensions, side view............................................................................... 14
Dimensions, top view ................................................................................ 15
Weights and volumes................................................................................ 16

2000h-Maintenance
4812160801_G.pdf 2020-10-27
Working capacity....................................................................................... 16
General ..................................................................................................... 17
CO2-emission............................................................................................ 17
Tightening torque ...................................................................................... 18
ROPS - bolts ............................................................................................. 19
Hydraulic system....................................................................................... 19
Machine description ............................................................................................................... 21
Diesel engine ............................................................................................ 21
Electrical system ....................................................................................... 21
Propulsion system/Transmission .............................................................. 21
Brake system ............................................................................................ 21
Steering system ........................................................................................ 21
ROPS ........................................................................................................ 21
Identification ............................................................................................................ 22
Product identification number on the frame .............................................. 22
Machine plate............................................................................................ 23
Explanation of 17PIN serial number.......................................................... 23
Engine plates ............................................................................................ 24
Decals...................................................................................................................... 25
Location - decals ....................................................................................... 25
Location - decals, CALIFORNIA ............................................................... 27
Safety decals............................................................................................. 27
Info decals................................................................................................. 30
Fuel ........................................................................................................... 31
Instruments/Controls ............................................................................................... 32
Locations - Instruments and controls ........................................................ 32
Locations - Control panel and controls...................................................... 33
Function description .................................................................................. 34
Electrical system...................................................................................................... 36
Fuses ........................................................................................................ 36

2000h-Maintenance
4812160801_G.pdf2020-10-27
Fuses in engine compartment................................................................... 37
Relays ....................................................................................................... 37
Operation ............................................................................................................................... 39
Before starting ......................................................................................................... 39
Battery isolation switch - On - Optional ..................................................... 39
PLUS version.............................................................................. 39
CC version .................................................................................. 39
Driver seat (CC version) - Adjustment ...................................................... 39
Driver seat (Plus version) - Adjustment..................................................... 40
Instruments and lamps - Checking............................................................ 40
Interlock..................................................................................................... 41
Operator position....................................................................................... 42
Starting .................................................................................................................... 43
Starting the engine .................................................................................... 43
Driving ..................................................................................................................... 45
Operating the roller ................................................................................... 45
Interlock/Emergency stop/Parking brake - Check ..................................... 46
Vibration .................................................................................................................. 46
Manual/Automatic vibration....................................................................... 46
Manual vibration - Switching on ................................................................ 47
Braking .................................................................................................................... 47
Normal braking.......................................................................................... 47
Emergency braking ................................................................................... 48
Switching off.............................................................................................. 48
Parking .................................................................................................................... 49
Chocking the drums .................................................................................. 49
Master switch - Optional............................................................................ 49
PLUS version.............................................................................. 49
CC version .................................................................................. 49
Long-term parking.................................................................................................................. 51

2000h-Maintenance
4812160801_G.pdf 2020-10-27
Engine ....................................................................................................... 51
Battery....................................................................................................... 51
Air cleaner, exhaust pipe........................................................................... 51
Sprinkler system........................................................................................ 51
Fuel tank ................................................................................................... 51
Hydraulic reservoir .................................................................................... 52
Steering cylinder, hinges, etc. ................................................................... 52
Hoods, tarpaulin ........................................................................................ 52
Miscellaneous ........................................................................................................................ 53
Lifting ....................................................................................................................... 53
Locking the articulation ............................................................................. 53
Lifting the roller.......................................................................................... 53
Unlocking the articulation .......................................................................... 54
Transport ................................................................................................................. 54
Securing CC800/900/1000 for loading ...................................................... 55
Towing/Recovering.................................................................................................. 56
Releasing the brake .................................................................................. 57
Towing the roller........................................................................................ 58
Operating instructions - Summary ......................................................................................... 59
Preventive maintenance ........................................................................................................ 61
Acceptance and delivery inspection.......................................................... 61
Warranty.................................................................................................... 61
Maintenance - Lubricants and symbols ................................................................................. 63
Maintenance symbols ............................................................................... 65
Maintenance - Maintenance schedule ................................................................................... 67
Service and maintenance points ............................................................... 67
General ..................................................................................................... 68
Every 10 hours of operation (Daily)........................................................... 68
After the FIRST 50 hours of operation ...................................................... 69
Every 50 hours of operation (Weekly)....................................................... 69

2000h-Maintenance
4812160801_G.pdf2020-10-27
Every 250 / 750 / 1250 / 1750 hours of operation ..................................... 69
Every 500 / 1500 hours of operation ......................................................... 70
Every 1000 hours of operation .................................................................. 71
Every 2000 hours of operation .................................................................. 72
Service - Checklist................................................................................................... 73
Maintenance, 10h .................................................................................................................. 75
Diesel engine Check oil level ................................................................... 75
Hydraulic reservoir, Level check - Filling................................................... 76
Check - Coolant system ............................................................................ 76
Refueling ................................................................................................... 77
Water tank - Filling .................................................................................... 77
Sprinkler system/Drum
Cleaning of sprinkler nozzle ...................................................................... 78
Sprinkler system - Check, cleaning........................................................... 78
Air circulation - Check ............................................................................... 79
Scrapers - Check, adjustment................................................................... 79
Warning lamps - Check............................................................................. 80
Air cleaner indicator .................................................................................. 80
Brakes - Check.......................................................................................... 81
Maintenance - 50h ................................................................................................................. 83
Air cleaner - emptying ............................................................................... 83
Rubber elements and fastening screws - Check....................................... 84
Belt tension on the hydraulic vibration and steering pump drive belt -
Check ........................................................................................................ 84
Maintenance measures - 250 h ............................................................................................. 85
Air cleaner - Cleaning - Change................................................................ 85
Hydraulic fluid cooler - Cleaning ............................................................... 86
Forward/Reverse controls and joints - Check and lubrication................... 86
Maintenance measures - 500 h ............................................................................................. 87
Hydraulic fluid cooler - Cleaning ............................................................... 87

2000h-Maintenance
4812160801_G.pdf 2020-10-27
Forward/Reverse controls and joints - Check and lubrication................... 88
Air cleaner - Cleaning - Change................................................................ 89
Engine oil and oil filter - Change ............................................................... 90
Check - Coolant system ............................................................................ 91
Drum - Checking the oil level .................................................................... 91
Hydraulic reservoir - Check/venting .......................................................... 92
Belt tension on the hydraulic vibration and steering pump drive belt -
Check ........................................................................................................ 92
Maintenance - 1000h ............................................................................................................. 93
Hydraulic fluid cooler - Cleaning ............................................................... 93
Forward/Reverse controls and joints - Check and lubrication................... 94
Air cleaner - Cleaning - Change................................................................ 95
Engine oil and oil filter - Change ............................................................... 96
Check - Coolant system ............................................................................ 97
Drum - Checking the oil level .................................................................... 97
Hydraulic reservoir - Check/venting .......................................................... 98
Hydraulic fluid filter - Change .................................................................... 99
Alternator belt - Checking tension - Change ............................................. 99
Belt tension on the hydraulic vibration and steering pump drive belt -
Check ...................................................................................................... 100
Maintenance - 2000h ........................................................................................................... 101
Hydraulic fluid cooler - Cleaning ............................................................. 101
Forward/Reverse controls and joints - Check and lubrication................. 102
Air cleaner - Cleaning - Change.............................................................. 103
Engine oil and oil filter - Change ............................................................. 104
Check - Coolant system .......................................................................... 105
Drum - Checking the oil level .................................................................. 105
Hydraulic reservoir - Check/venting ........................................................ 106
Hydraulic fluid filter - Change .................................................................. 107
Hydraulic reservoir - fluid change............................................................ 108

2000h-Maintenance
4812160801_G.pdf2020-10-27
Alternator belt - Checking tension - Change ........................................... 109
Water tank - Cleaning ............................................................................. 109
Drum - Changing the oil .......................................................................... 110
Fuel tank - Cleaning ................................................................................ 110
Steering joint - Check.............................................................................. 111
Belt tension on the hydraulic vibration and steering pump drive belt -
Check ...................................................................................................... 111

2000h-Maintenance
4812160801_G.pdf 2020-10-27