Fayat DYNAPAC F1000T T4f Manual

F1000TT4f
Edit.2 April 2016 4812243646(A4);4812247168(A5)
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OPERATION & MAINTENANCE
Paver Finisher
EN Keep for later use in document compartment
Valid for:

www.G\QDSDF.com

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Table of contents
V Perface.......................................................................................................................................... V1
1 General safety instructions .......................................................................................................... V3
1.1 Acts, directives, accident prevention regulations ......................................................................... V3
1.2 Warning instructions ................................................................................................................ V3
1.3 Prohibitive signs ...................................................................................................................... V6
1.4 Protective gear........................................................................................................................ V7
1.5 Environmental protection .......................................................................................................... V8
1.6 Fire prevention ........................................................................................................................ V9
1.7 Further instructions .................................................................................................................. V9
A Correct use and application ........................................................................................................ A1
B Vehicle description ...................................................................................................................... B1
1 Application ................................................................................................................................ B1
2 Description of assemblies and functions ....................................................................................... B2
2.1 Vehicle ................................................................................................................................... B3
3 Danger zones ............................................................................................................................ B6
4 Technical data, standard configuration ......................................................................................... B7
4.1 Diemensions ........................................................................................................................... B7
4.2 Allowed angle of rise and slope ................................................................................................. B8
4.3 Permissible approach angle...................................................................................................... B8
4.4 Weights, F1000T ..................................................................................................................... B9
4.5 Performance data .................................................................................................................... B9
4.6 Engine ................................................................................................................................. B10
4.7 Hydraulic system ................................................................................................................... B10
4.8 Material compartment (hopper) ............................................................................................... B10
4.9 Electric system ...................................................................................................................... B10
4.10 Operator stations ................................................................................................................. B10
4.11 Conveyors .......................................................................................................................... B10
4.12 Auger ................................................................................................................................. B11

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4.13 Permissible temperature ranges ............................................................................................ B11
5 Location of instruction labels and identification plates ................................................................... B12
5.1 Identification label for the paver ............................................................................................... B16
6 EN standards .......................................................................................................................... B18
6.1 Continuous sound pressure level on the F1000T Track Paver,
Cummins QSB 6.7 Tier IV Final Engine.................................................................................... B18
6.2 Operating conditions during measurement ............................................................................... B18
6.3 Measuring point configuration ................................................................................................. B19
C Transport ................................................................................................................................... C1
1 Safety regulation for transportation ............................................................................................... C1
2 Transportation on low-bed trailers ................................................................................................ C3
2.1 Preparation............................................................................................................................. C3
2.2 Driving onto the low-bed trailer .................................................................................................. C6
2.3 Secure the paver on the low-bed trailer ...................................................................................... C6
2.4 After transportation .................................................................................................................. C7
3 Transportation ........................................................................................................................... C8
3.1 Preparations ........................................................................................................................... C8
3.2 Driving mode ........................................................................................................................ C11
4 Loading by crane ..................................................................................................................... C13
5 Towing ................................................................................................................................... C15
6 Safety parking the vehicle ......................................................................................................... C16
D 1.0 Operation .................................................................................................................................. D1
1 Safety regulations ...................................................................................................................... D1
2 Controls .................................................................................................................................... D2
2.1 Operating panel ...................................................................................................................... D2
3 Auxiliary functions .................................................................................................................... D30
4 Left / right remote controls and handsets .................................................................................... D32
D 2.0 Operation ................................................................................................................................ D47
1 Operation of the graphical terminal ............................................................................................. D47
1.1 Navigation using Soft keys ..................................................................................................... D48

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1.2 Engine Error messages .......................................................................................................... D64
D 3.0 Operation ................................................................................................................................ D47
1 Operation elements on the paver ............................................................................................. D105
D 4.0 Operation .............................................................................................................................. D113
1 Preparation of operation ......................................................................................................... D113
1.1 Starting the paver ................................................................................................................ D117
1.2 Transport Operation ............................................................................................................ D123
1.3 Preparation for paving .......................................................................................................... D124
1.4 Starting for paving ............................................................................................................... D128
1.5 Checking during paving ........................................................................................................ D129
1.6 Interrupting / terminating operation ........................................................................................ D131
2 Malfunctions .......................................................................................................................... D134
2.1 Problems during paving ....................................................................................................... D134
2.2 Malfunctions on the paver or screed ...................................................................................... D137
E Set-up and modification .............................................................................................................. E1
1 Special note on safety ................................................................................................................ E1
2 Auger ....................................................................................................................................... E2
2.1 Height adjustment ................................................................................................................... E2
2.2 Auger crossbeam – Hydraulic height adjustment ......................................................................... E2
2.3 Auger extension ...................................................................................................................... E3
2.4 Mounting extension parts ......................................................................................................... E4
2.5 Mounting support tube extensions ............................................................................................. E5
2.6 Installing tunnel plates ............................................................................................................. E6
2.7 Installation additional braces ..................................................................................................... E7
3 Screed ...................................................................................................................................... E8
4 Electrical connections ................................................................................................................. E8
4.1 Remotes from screed to paver .................................................................................................. E8
4.2 Right hand conveyor sensor control ........................................................................................... E8
4.3 Right hand auger sensor control ............................................................................................... E8
4.4 Left hand conveyor sensor control ............................................................................................. E9

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4.5 Left hand auger sensor control .................................................................................................. E9
4.6 Auger chart........................................................................................................................... E10
F 1.0 Maintenance .............................................................................................................................. F1
1 Note regarding safety ................................................................................................................. F1
F 2.0 Maintenance overview ............................................................................................................... F2
1 Maintenance overview ................................................................................................................ F2
F 3.0 Maintenance – Conveyor and Hopper ......................................................................................... F4
1 Maintenance – Conveyor and Hopper .......................................................................................... F4
1.1 Maintenance intervals .............................................................................................................. F5
1.2 Points of maintenance ............................................................................................................. F6
F 4.0 Maintenance - Auger ................................................................................................................ F12
1 Maintenance - Auger ................................................................................................................ F12
1.1 Maintenance intervals ............................................................................................................ F13
1.2 Points of maintenance ........................................................................................................... F14
F 5.0 Maintenance - Engine .............................................................................................................. F18
1 Maintenance – Engine sub-unit .................................................................................................. F18
1.1 Maintenance intervals ............................................................................................................ F19
1.2 Points of maintenance ........................................................................................................... F21
F 6.0 Maintenance – Hydraulic system .............................................................................................. F31
1 Maintenance – Hydraulic system ............................................................................................... F31
1.1 Maintenance intervals ............................................................................................................ F32
1.2 Hydraulic system ................................................................................................................... F33
1.3 Points of maintenance ........................................................................................................... F34
F 7.0 Maintenance - Track ................................................................................................................. F42
1 Maintenance – running gear ...................................................................................................... F42
1.1 Maintenance intervals ............................................................................................................ F43
1.2 Instructions for undercarriage maintenances ............................................................................. F44
2.1 Long-term effect of parked machines ....................................................................................... F45
2.2 Maintenance ......................................................................................................................... F46
3 Gear – lubrication materials (5) .................................................................................................. F50

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3.1 Lubrications and fuels ............................................................................................................ F50
3.2 Filling volumes ...................................................................................................................... F50
F 8.0 Maintenance – Electric system ................................................................................................. F51
1 Maintenance – Electric system .................................................................................................. F51
1.1 Maintenance intervals ............................................................................................................ F52
1.2 Points of maintenance ........................................................................................................... F54
F 9.0 Maintenance – Lubricating Points ............................................................................................ F58
1 Maintenance – Lubricating Points .............................................................................................. F58
1.1 Maintenance intervals ............................................................................................................ F59
1.2 Points of maintenance ........................................................................................................... F60
F 10.0 Maintenance – Decommissioning ........................................................................................... F61
1 Test, check-up, cleaning, stopping ............................................................................................. F61
1.1 Maintenance intervals ............................................................................................................ F62
2 General observation ................................................................................................................. F63
3 Check performed by a specialist ................................................................................................ F63
4 Cleaning ................................................................................................................................. F64
5 Preservation for storage of paver ............................................................................................... F65
5.1 Downtime up to 6 months ....................................................................................................... F65
5.2 Downtime between 6 months and 1 year ................................................................................ F65
5.3 Re-commissioning ................................................................................................................. F65
F 11.0 Lubricants and Operating Substances .................................................................................... F67
1 Lubricants and operating substances ......................................................................................... F67
1.1 Capacities ............................................................................................................................ F68
6 Environmental protection, disposal............................................................................................. F66
6.1 Environmental protection. ....................................................................................................... F66
6.2 Disposal ............................................................................................................................... F66

A 1
A Correct use and application
The “Guidelines for the Correct Use and Application of Paver” complied by Dynapac are included
in the scope of delivery for the present machine.
The guidelines are part of the present operating instructions and must always be followed. Federal,
state and local regulations are fully applicable.
The road construction machine described in these operating instructions is a paver that is suited
for laying mixed materials, roll-down concrete or lean-mixed concrete, track-laying ballast and
unbound mineral aggregates for paving foundations
This machine shall be used, operated and maintained for the purpose of the intended work as
included in the operation manual. Any other use is regarded as improper use and can cause injury
to persons or damage to the paver or other equipment or property.
Any use going beyond the range of applications described above is regarded as improper use and
is expressly forbidden! Especially in those cases where the paver is to be operated on inclines or
where it is to be used for special purposes (i.e. construction of dumps, dams), it is absolutely
necessary to contact the manufacturer.
Duties of the user: A “user” within the meaning of the present operating instructions is defined as
any natural or legal person who either uses the paver himself, or on whose behalf it is used. In
special cases (i.e. leasing or renting), the user is considered the person who, in accordance with
existing contractual agreements between the owner and the user of the paver, is charged with the
observation of the operating duties.
The user must ensure that the paver is only used in the stipulated manner and that all danger to
life and limb of the operator, or third parties, is avoided. In addition to this, it must be ensured that
the relevant presentation regulations and other safety-related provisions as well as the operating,
servicing and maintenance guidelines are observed. The user must also ensure that all persons
operating the equipment have read and understood the present operating instructions.
Mounting attachments: The paver must only be operated in conjunction with screeds that have
been approved by the manufacturer. Mounting or installation of any attachments that will interfere
with supplement the functions of the paver is permitted only after written approval by the
manufacturer has been obtained. If necessary, the approval of local authorities has to be obtained.
Any approval obtained from local authorities does not , however, make the approval by the
manufacturer unnecessary.

B 1
B Vehicle description
1. Application
The Dynapac F1000T is a rubber track paver that is used for laying bituminous mixed material,
roll-down or lean-mixed concrete, track-laying ballast and unbound mineral aggregates for paving
foundations.

B 2
2. Description of assemblies and functions
Item Standard or Optional Description
1 Standard Material hopper
2 Standard Conveyor
3 Standard Truck push rollers
4 Optional Truck hitch
5 Standard Mounting tube for alignment indicator
6 Standard Rubber track
7 Standard Track drive wheel
8 Standard Leveling cylinder (for paving thickness)
9 Standard Leveling arm guide
10 Standard Guide roller (Side arm tow point)
11 Standard Idler
12 Standard Screed side arm
13 Standard Auger
14 Standard Screed
15 Standard Power pack enclosure
16 Standard Engine exhaust & fume extraction
17 Standard Operator’s platform
18 Standard Operator’s panel
19 Standard Warning beacon
20 Standard Washer/sprayer
21 Optional Tunnel Extensions

B 3
2.1 Vehicle
Construction (Please read and conform the red chapters)
The Dynapac F1000T is a rubber track propelled paver built with a welded steel frame on which the
power pack, augers, conveyors, hopper and operator positions are mounted.
The track suspension compensates for uneven areas on the ground. The suspension of the attached
screed helps to attain high paving precision. The machine is designed to move material via
hydraulically driven conveyor chains and spread it with augers to allow the screed to spread the
materials evenly. The adjustable hydrostatic drive system allows the speed of the paver to keep pace
with other equipment in all work conditions.
The operation of the paver is largely facilitated by the easy to use operator controls. The operator can
control the functions of the paver from either the left control panel or the right control panel.
Available options include:
Grade Control
- Control System
- Averaging Ski
- Non-Contacting Averaging Ski
Truck Hitch
Auger Extensions
Frame Extensions
Umbrella
Screed
- Berm
- Screed Corded Controls
- Screed Extensions
Further equipment and upgrade options on request

B 4
Engine: The paver is powered by a 6-cylinder, water cooled diesel engine with direct injection and a
turbo charger. Electric starting and belt driven alternator battery charging is standard. The engine
power / rpm is controlled by the engine speed control on either of the consoles. The engine is shut
down either by removing the key “ON/OFF” switch or the emergency stop switch. For further details,
see the technical data in the engine’s instruction manual.
Track: The two rubber tracks are driven indepently of each other. They are each direct drive requiring
less maintenance and service than chain driven machines. Each track is adjusted automatically using
hydraulic pressure. The rubber track allows the machine to attain a high transportation speed with
excellent maneuverability and traction.
Hydraulic system: The diesel engine has the Pump Drive gear box attached to it. This drives the
hydraulic pumps for all the main and auxiliary paver functions. The hydraulic system also drives the
generator needed to heat materials to prevent the material from sticking to the screed plate. All power
on the paver comes from hydraulics.
Track drive: The closed-loop track drive system includes two speed track drive motors that are
connected to the drive pumps by means of high pressure hydraulic hoses. The hydraulic motors are
mounted to the track drive wheels and mobilize the tracks. Track movement is controlled by directional
control joysticks on the consoles.
Steering system/operator’s platform: The independent hydrostatic travel drives allow the paver to
be turned on the spot. The electronic synchronization, controlled from the operating panel, ensures that
the paver runs straight ahead. The operating panels can be secured in variable positions on both left
and right console panels, by a locking mechanism.
Steering is accomplished merely by driving one track at a different speed than one other. If turning left,
the track on the right hand side will move faster than the track on the left. If turning right, the track on
the left hand side will move faster than the track on the right.
Push roller crossbar: The push rollers for material trucks are connected to a crossbar that pivots at its
center. This crossbar allows for differences in distances to the rear wheels on a variety of material
trucks. This permits the paver to deviate less from its course and makes paving curves easier.
Material compartment (hopper): The hopper inlet is equipped with a conveyor system that empties
the hopper and transfers the material to the auger. The hopper can hold approximately 30,000 lbs.
(13608 kg) and are raised hydraulically to empty onto the conveyor chains. To facilitate the emptying
and to improve material transfer, each of the lateral covers of the hopper are hydraulically moved.
Conveyors (Material transfer): The paver is equipped with two conveyors driven separately with
pressure from a single pump. The system consists of a single, pressure compensated, load sense style,
variable displacement, open loop pump driving two fixed volume hydraulic motors. This pump supplies
hydraulic power for both conveyors of the machine and provides power for the cylinders on the
machine.
These conveyors transfer the material from the hopper to the augers. By using sensors to monitor the

B 5
filling height during the paving procedure, the transfer amount or speed regulation is completely
automatic.
Augers: The augers are driven and controlled independently from the conveyors. The auger hydraulics
consist of two high pressure, variable displacement, closed loop pumps driving two fixed volume
motors. The left-hand and the right-hand half of the auger can be controlled separately.
The auger direction can be changed to direct material towards the center of the screed or towards the
outside of the speed. There is always a sufficient supply of material even if an excessive amount of
material is required at one side. The auger speed is controlled by sensors that monitor the material flow
leaving the auger area.
Height adjustment and extension of augers: Height adjustment and extension of augers ensure an
optimum variety of a wide range of paving thicknesses and widths.
Auger height is regulated at the operating panel and moved by means of hydraulic cylinders.
Auger segments of different lengths can be attached to easily adapt to the different paving widths.
Leveling/slope control system: The slope control system allows the paving thickness to be regulated
at the regulated at the left-hand or the right-hand side with a defined difference to the opposite side.
To determine the actual value, the two screed leveling arms are linked with a slope beam.
The slope control system always operates in conjunction with the screed height adjustment of the
opposite side.
By adjusting the height of the screed leveling cylinders, the paving thickness of the material or the
laying height of the screed can be controlled.
Activation occurs electro-hydraulically on both sides and can be controlled manually by means of
toggle switches or automatically by means of an electronic grade control system.
System lifting arms: The screed lifting arms used to lift the screed during transport. Lifting occurs
electro-hydraulically on both sides by activating the hydraulic cylinders on the screed lifting arms which
is controlled by means of toggle switches on the operating panel.
Truck hitch (Option): The truck hitch holds the transport vehicle, containing the paving material, in
contact with the paver. The truck hitch mounts are located on the front of the hopper.

B 6
3. Danger zones
In the working areas around the machine (marked in red), there may be a risk of drawing in or crushing
during normal operation caused by rotating and conveying elements, or by components in motion.

B 7
4 Technical data, standard configuration
4.1 Dimensions
For screed technical data, refer to the screed operating instructions.

B 8
4.2 Allowed angle of rise and slope
Before operating your machine in an inclined position (gradient, slope, lateral inclination) which is
above the specified limit value, please consult the customer service department for your machine!
4.3 Permissible approach angle
* with truck hitch

B 9
4.4 Weights, F1000T
Paver without screed approx. 35,300 lbs. (16012 kg)
Paver with screed:
- Carlsson EZ IV 1019 (7000 lbs) approx. 42300 lbs. (19187 kg)
- Carlsson EZ III 10 (6000 lbs)
approx. 41300 lbs. (18598 kg)
- Carlsson EZR 10 (8250 lbs) approx. 43550 lbs. (19754 kg)
With filled hopper, include an
additional maximum of:
approx. 30000 lbs. (13608 kg)
4.5 Performance data
Screed used
Basic width
Minimum paving width
Continuously hydraulically
adjustable up to
Maximum working widths
(with extension parts)
Carlson EZ IV 1019 10
3.05
10
3.05
19
5.79
25
7.62
ft
m
Carlson EZ III 10 10
3.05
10
3.05
17
5.18
24
7.3
ft
m
Carslon EZR 10 10
3.05
10
3.05
19.5
5.94
26
7.92
ft
m
Maximum transport speed (travel) 10
16.9
mph
km/hr
Operating speed (Paving, 1800
rpm)
0 - 110
0 – 33.5
fpm
m/min
Maximum paving speed 240
73.2
fpm
m/min
Paving thickness 12
30.5
in
cm
Theoretical paving performance 1600 t/h

B 10
4.6 Engine
Make/type
Cummins QSB-6.7 Tier IV Final
V
ersion 6-cylinder diesel engine (water-cooled)
P
erformance 222 hp @ 1800rpm
225 hp @ 2000rpm
Fuel
tank capacity 2 tanks, 49 Gal (185 lt) each.
4.7 Hydraulic system
Hydraulic pressure supply source
Hydraulic pumps via distribution gear
(directly flanged to the engine)
Pressure distribution
Hydraulic circuits for:
- Propel system
- Auger drive system
- Works system (conveyor, hydraulic cylinders)
- Generator system
- Vibration system
Hydraulic
oil tank capacity 50 Gal (189 lt)
Hydraulic oil filling volume
80 Gal (303 lt)
4.8 Material compartment (hopper)
V
olume
approx. 235ft3 (6.65m3)
Dumping
height, center / outside 16 in (406mm) / 27 in (686m3)
4.9 Electrical system
On-board voltage
24 VDC
Batteries
2 x 12 V, 32F 1050, RC 195
Alternator
24V, 70A
Generator
110/220, 34kw, 60Hz
4.10 Operator stations
Control consoles
Dual swing out operation stations
4.11 Conveyors
Conveyor type
Dual independent slat conveyor
Co
nveyor control Proportional speed control, both side driven
independently

B 11
4.12 Auger
Auger control
Dual indepen
dent proportional augers
4.13 Permissible temperature ranges
Maximum Ambient Operating
Temperature
+120°F
(+48.9°C)
For the capacities for the various lubricants and operating substances, see chapter F.

B 12
5 Location of instruction labels and identification plates