Sankosha DF-100E-V3 User manual

For your safety, please read this Instruction Manual carefully and
understand all instructions before starting operating of the
machine.
If at any time you have any questions, please do not hesitate to contact us.
DF-100E-V3
Instruction Manual
Instruction Manual

2
Product Specifications
Model DF-100E-V3
Power Single phase 230V 50/60Hz 10A
Air Consumption 5 liter / cycle
Steam Consumption 12kg / hour
Air Pressure 0.5MPa
Steam Pressure 0.5MPa
Air Pipe 1/4B
Steam Pipe Inlet:1/2B , Outlet:1/2B
Noise Level A Level : 72dB A Level : 82dB
Weight 165kg
Dimensions
Width × Depth × Height 1110mm×970mm×2170mm(Max)
Welcome
Thank you for choosing our DF-100E-V3 (Rotary Form Finisher).
This machine was delivered to you after thorough inspection at our plant.
Please read this manual carefully for proper usage of this machine.

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Table of Contents
INSTRUCTION MANUAL.....................................................................................................1
Safety Guidelines ......................................................................................................4
Hazardous Area ........................................................................................................7
Safety Labels on the Machine................................................................................10
Parts Name.............................................................................................................. 11
Main device........................................................................................................ 11
Control box switch position ............................................................................... 12
Control Panel ..................................................................................................... 14
Foot pedal........................................................................................................... 15
Operation Procedures.............................................................................................16
Provide Air ......................................................................................................... 16
Provide Steam .................................................................................................... 17
Turn the Power On............................................................................................. 17
Select finish time................................................................................................ 17
Set the clothes on the body ................................................................................18
Turn the power off.............................................................................................. 21
Other Operations................................................................................................ 21
Cover/Pad Change Instruction..............................................................................22
1. Lower Body Cover setting ............................................................................. 22
2. Upper Body Cover setting.............................................................................. 23
3. Mat and cover setting of front and rear clamp / left and right side clamp ..... 23
Test Operation.........................................................................................................24
Operation Procedures......................................................................................... 24
Test Number List ............................................................................................... 25
Service Menu...........................................................................................................26
Trouble Shooting.....................................................................................................31
DAILY MAINTENANCE......................................................................................................35
Check Item List.......................................................................................................35
Check Item (Daily)..................................................................................................36
Check Item (Annual)..............................................................................................38
Maintenance Check List.........................................................................................39
SPARE PARTS LIST..............................................................................................................41
Front Diagram ........................................................................................................42
Rear Diagram..........................................................................................................44
Switch/Solenoid Valve Diagram.............................................................................46
Switch/Solenoid Valve Diagram.............................................................................48
Steam Piping Diagram............................................................................................50
Cover Diagram........................................................................................................52
ATTACHED DIAGRAM.......................................................................................................54

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Safety Guidelines
Warning labels are placed on the machine in order to prevent an operator and others from injury, and to ensure proper
and safe operation. For most parts, labels are placed on the operational area of the machine.
Use this product safely upon reading this manual and understand the warning labels on the machine.
Please keep this manual as it will be needed in the future.
■ Please read the description of each warning label below. Each sign shows the degree of risk of injury or damage if
the manual and/or labels are not followed and the machine is misused.
DANGER This indicates a potentially hazardous situation which, if not
followed, may result in death.
WARNING
This indicates a potentially hazardous situation which, if not
followed, may result in serious injury.
CAUTION This indicates a potentially hazardous situation which, if not
followed, may result in minor or moderate injury.
■Rules are shown in the table below.
General Sign (for Alertness)
This is to alert the user to unspecified
caution, warning or danger.
General Sign (for Prohibition)
This is to alert the user to unspecified
prohibition.
Shock Hazard
This is to alert the user to a risk of
electric shock in certain circumstances.
Prohibition of Dismantling
This is to alert the user to a risk of
injury or shock if the indicated part is
dismantled.
Cut Hazard
This is to alert the user to a risk of cutting
hands or fingers by a cutter or others.
May cause physical handicap.
General Sign (for Compulsion)
This is to alert the user to unspecified
user’s action.
Burn Hazard
This is to alert the user to a risk of burn
from heat or steam.
Necessity to Ground
This is to indicate that the machine
must be properly grounded, using the
attached green wire.
Pinch Hazard
This is to alert the user to a risk of
pinching by rollers which may cause
permanent damage to extremities.
Rotation Hazard
This is to alert the user to a risk of
injury if rotating parts of the machine
are not properly covered with during
maintenance or operation.
Rotation Hazard
This is to alert the user to a risk of injury
if rotating parts of the machine are not
properly covered by during maintenance
or operation.
Sankosha cannot be held legally responsible for any injuries to operators or damages to the machine caused by
alterations to the machine or operations not described in the machine manual.

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■ Installation
Installation and rigging of this product
should be performed only by an authorized
Sankosha distributor or by qualified
personnel who has read this manual.
Improper installation or rigging of this
machine may result in shock, injury or burn.
■ Shock Hazard
Do not put a finger or metal into the
machine or Control Box.
It may cause electric shock or
explosion.
■ Ground Connection
The green wire must be properly
grounded.
The electrical code must be conformed to
Single Phase 220V power.
Incorrect connection may cause electric shock.
■In case of flooding
Please call authorized personnel to inspect
and repair the machine if necessary.
It may cause electric shock.
■ Fire Hazard
Flammable articles such as gasoline, etc
should not be located near the machine.
It may cause fire or explosion.
■ Maintenance
Please call authorized service personnel.
Do not dismantle by yourself.
It may cause electric shock, injury,
fire or accident.
■ Shock Hazard
Do not touch the electric plug or switch.
It may cause electric shock.
■ Shock Hazard
Parts must not get wet when cleaning the
machine with water.
It may cause electric shock.
■Safety Instructions
・For your safety, please follow the
instructions below.
・ Only qualified trained personnel can operate the
machine.
・ Carefully read this Instruction Manual in full
before using the machine.
・ Make sure there is no one working near the
machine before beginning operation.
・ The machine should be operated individually at
all times.
・ Before conducting the proper maintenance,
always keep following instruction: close the air
and steam valves and release their residual
pressures.
■ Alteration Hazard
Do not improve or dismantle the machine.
It may cause accident.
■ Do not Use During Disrepair
Turn the main power and breaker switches
off in case of malfunctions.
Call authorized service personnel.
It may result in injury or further damage to
the equipment.
WARNING

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■Maintenance of warning labels
The labels need to be cleaned and replaced if necessary.
It may cause an accident.
■Inside use only
The machine must be located inside the facility.
Do not place it in a damp or wet area.
It may cause an accident.
■Not in use abroad
Do not use the machine outside of designated countries.
It may cause fire due to different electrical supply.
■Cleaning
Both the main power switch and the breaker should be off when cleaning.
It may cause electric shock without power-off.
■Check and cleaning
Electric plugs and electric sockets need to be checked and cleaned periodically.
If you find any damage, call us or your Sankosha distributor.
Breakage can cause electric shock and fire.
■Adequate space
Adequate space around the machine should be secured for service and maintenance.
Potential injury to service/maintenance personnel may result.
CAUTION

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Hazardous Area
Electrically Live Area
DANGER
Control box has terminals with lethal voltage.
-Only maintenance personnel can open the box.
-Turn off the power before opening the box.
Ignoring this warning will result in serious injury or death due to electrical shock.

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Range of the Machine in Motion
WARNING
The machine has a certain range of motion.
Keep your hands away from the moving area during operation.
Before starting up or checking for maintenance, turn off the air and power first.
Ignoring this warning could result in serious injuries.

9
High Temperature Area
CAUTION
The machine has High Temperature Area.
Never touch these area during operation.
Do not also touch these areas for 30 minutes after the steam has been turned off.
Ignoring this warning may result in burns.
CAUTION

10
Safety Labels on the Machine
① ② ③
④ It may cause electric shock.
Before opening Control Box or maintenance, always turn the power off.
⑤ High pressure air!
Before maintenance, close air valve and drain residual pressure.
⑥ Surface is HOT!
Do not touch press head, piping and its surrounding area.
⑦ High pressure steam!
Before maintenance, close steam valve and drain residual pressure.
⑧ Cut hazard!
Keep hands away from the machine. Do not touch while operating.
⑨ Pinch hazard!
Keep hands away from the machine. Turn the power off during maintenance or cleaning.
⑩ Pinch hazard!
Keep hands away from the machine. Do not touch while operating.
⑪ Clean filter before operation.
⑫ Center Mark
Indicating the center of gravity of
the machine.
⑤
⑥
⑤
②
④（Inside
Control Box）
⑨
①
⑫
⑦
③
⑫
①
⑧
⑪
⑩
④
Make sure that each warning label is placed at
the location shown above. If any of the labels
is missing, damaged, or illegible, contact your
distributor to obtain a new one.