Canon Perfect Binder D1 User manual

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4
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Inner Finisher-D1
Inner Finisher Additional Tray-A1
Service Manual Digest
Rev0

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Application
This manual has been issued by Canon Inc. for qualied persons to learn technical theory,
installation, maintenance, and repair of products. This manual covers all localities where the
products are sold. For this reason, there may be information in this manual that does not
apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements
or changes in products. When changes occur in applicable products or in the contents of this
manual, Canon will release technical information as the need arises. In the event of major
changes in the contents of this manual over a long or short period, Canon will issue a new
edition of this manual.
The following paragraph does not apply to any countries where such provisions are
inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks
of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual
may
not be copied, reproduced or translated into another language, in whole or in part, without the
consent of Canon Inc.
© CANON INC. 2011
Caution
Use of this manual should be strictly supervised to avoid disclosure of condential
information.

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Explanation of Symbols
The following symbols are used throughout this Service Manual.
Symbols Explanation Symbols Explanation
Check. Remove the claw.
Check visually. Insert the claw.
Check the noise. Use the bundled part.
Disconnect the connector. Push the part.
Connect the connector. Plug the power cable.
Remove the cable/wire
from the cable guide or wire
saddle.
Turn on the power.
Set the cable/wire to the
cable guide or wire saddle.
Remove the screw.
Tighten the screw.
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specic functions and the
relationship between electrical and mechanical systems with reference to the timing of
operation.
In the diagrams, represents the path of mechanical drive; where a signal name
accompanies the symbol, the arrow indicates the direction of the electric
signal.
The expression "turn on the power" means ipping on the power switch, closing the
front door, and closing the delivery unit door, which results in supplying the machine with
power.
2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is
"High", while '0' is used to indicate "Low". (The voltage value, however, differs from
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked
in the eld. Therefore, the operations of the microprocessors used in the machines
are not discussed: they are explained in terms of from sensors to the input of the DC
controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service
Manual and all relevant Service Information bulletins and be able to identify and isolate faults
in the machine.

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Contents
0 Safety Precautions
Notes Before it Works Serving ---------------------------------------------0-9
1 Periodic Servicing
Periodic Service Works(Finisher) -----------------------------------------1-2
Periodical service ------------------------------------------------------------------ 1-2
2 Adjustment
Basic Adjustment ---------------------------------------------------------------- 2
Adjustment item ----------------------------------------------------------------------- 2
Adjustment -------------------------------------------------------------------------------------- 2
COUNTER --------------------------------------------------------------------------------------- 3
FUNCTION SETTING ------------------------------------------------------------------------ 3
Adjustment at Time of Parts Replacement(nisher) ------------------2-4
Action on replacing the nisher controller PCB ---------------------------- 2-4
Measures at Time of Parts Replacement. ----------------------------------- 2-4
3 Parts Placement Diagram
List of Parts(Finisher) --------------------------------------------------------3-2
Motors/Switches/Solenoids ------------------------------------------------------ 3-2
Sensors1 ----------------------------------------------------------------------------- 3-2
Sensors2 ----------------------------------------------------------------------------- 3-3
PCBs ---------------------------------------------------------------------------------- 3-3
4 Product Outline
Features(Finisher) ------------------------------------------------------------4-2
Specications(Finisher) ------------------------------------------------------4-3
Names of Parts(Finisher) ---------------------------------------------------4-5
External View 1 --------------------------------------------------------------------- 4-5
External View 2 --------------------------------------------------------------------- 4-5
External View 3 --------------------------------------------------------------------- 4-5
Cross Section ----------------------------------------------------------------------- 4-5
Basic Conguration(Finisher) ----------------------------------------------4-6
Outline of basic operation -------------------------------------------------------- 4-6
Non-sort operation-------------------------------------------------------------------------- 4-6
Offset operation ----------------------------------------------------------------------------- 4-6
Stapling operation -------------------------------------------------------------------------- 4-7
5 General Circuit Diagram
Service Tools -------------------------------------------------------------------5-2
Solvents and Oils ------------------------------------------------------------------ 5-2
Special Tools ------------------------------------------------------------------------ 5-2
General Circuit Diagram(Finisher) ----------------------------------------5-3
General Circuit Diagram(Additional Tray) -------------------------------5-4

Safety Precautions
■Notes Before it Works Serving

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Notes Before it Works Serving
CAUTION:
At servicing, be sure to turn off the power source according to the specied steps
and disconnect the power plug.
CAUTION:
Do not turn off the power switch when downloading is under way.
Turning off the main power switch while downloading is under way can disable the
machine.
CAUTION:
When performing cleaning using origanic solvent such as alcohol, be sure to that
the component of solvent is vaporizide compoletly besure assembling.

1
1
Periodic Servicing
■Periodic Service Works(Finisher)

1
1-2
Periodic Service Works(Finisher)
Periodical service
No. Category Part name Part number Qty Interval Remarks Adjusted/ not adjusted Reference
1 Stapler Stapler FM4-2710 1 CR/500,000 sheets None
2 Processing tray Offset Roller 4A3-1121 2 CR/1,000,000 sheets None
3 Shutter unit FL3-4298 1 CR/1,000,000 sheets None
T-1-1

2
2
Adjustment
■Basic Adjustment
■Adjustment at
Time of Parts
Replacement(nisher)

2
2-2
Basic Adjustment
Adjustment item
■Adjustment
title Use case Details Service mode Adjustment
range
Unit Default value
Adjusting the Shift Amount of
the Shift roller (Front)
When the front shift amount of
the paper is improper.
Adjust the shift amount of the shift roller in the front side.
Incrementing the value by 1 moves the shift amount towards the guide
by 0.1 mm.
(LV1)
SORTER>ADJUST> AMT1
-50 to 50 0.1mm 0
Adjusting the Shift Amount of
the Shift roller (Rear)
When the rear shift amount of
the paper is improper.
Adjust the shift amount of the shift roller in the rear side.
Incrementing the value by 1 moves the shift amount towards the guide
by 0.1 mm.
(LV1)
SORTER>ADJUST> AMT2
-50 to 50 0.1mm 0
Adjusting the Front Staple
Position
When the front staple position
is displaced.
Adjust the paper pull amount of the gripper at the front stapling
position.
Incrementing the value by 1 increases the stapling paper pull amount
by 0.1 mm.
(LV1)
SORTER>ADJUST>INSTP-F1
-50 to 50 0.1mm 0
Adjusting the Rear Staple
Position
When the rear staple position
is displaced.
Adjust the paper pull amount of the gripper at the rear stapling position.
Incrementing the value by 1 increases the stapling paper pull amount
by 0.1 mm.
(LV1)
SORTER>ADJUST>INSTP-R1
-50 to 50 0.1mm 0
Adjusting the 2-Staple Position When the middle 2-staple
position is displaced.
Adjust the paper pull amount of the gripper at the middle 2-stapling
position.
Incrementing the value by 1 increases the stapling paper pull amount
by 0.1 mm.
(LV1)
SORTER>ADJUST>STP-2P
-25 to 25 0.1mm 0
Adjusting the Stapler Needle
Pitch (A4)
When the pitch between
needles for 2-stapling is
improper.
Adjust the pitch between needles for two stapling.
Incrementing the value by 1 widens the distance between the needles
by 0.24 mm.
(LV1)
SORTER>ADJUST>STP-NTN
-8 to 8 0.24mm 0
Adjusting the switchback
position
When the paper stack fault
occurs at the processing tray
by inuence of the curl amount.
Adjust the switchback position when the paper is delivered to the
processing tray.
(LV1)
SORTER>ADJUST>CLCT-SB
-50 to 50 0.1mm 0
Punch hole position in feed
way
When a punch hole is displaced
in the feed direction .
To adjust the position of punch hole of nisher in feed direction.
As the value is changed by 1, punch hole moves by 0.1mm.
+: toward delivery side
-: toward inlet side
(LV1)
SORTER>ADJUST>PNCH-X
-50 to 50 0.1mm 0
Adj of punch hole horizontal
rgst pstn
When a punch hole is displaced
in the horizontal registration
direction .
To adjust the punch hole in side registration direction.
As the value is increased by 1, punch hole moves by 0.45mm.
+ : toward rear
- : toward front
(LV1)
SORTER>ADJUST>PNCH-Y
-50 to 50 0.45mm 0
T-2-1

2-3
2
■COUNTER
title Use case Details Service mode Adjustment range Unit Default value
Inlet static charge eliminator
counter
A point in time of the consumption
degree conrmation / exchange
of the inlet static charge
eliminator.
To clear the counter value: Select the item, and then press
Clear key.
To change the estimated life: Select the item, enter the value,
and then press OK key.
(LV1)
COPIER>COUNTER>DRBL-2
>ENT-STC
0 to 99999999 time 0
Delivery static charge
eliminator counter
A point in time of the consumption
degree conrmation / exchange
of the delivery static charge
eliminator.
To clear the counter value: Select the item, and then press
Clear key.
To change the estimated life: Select the item, enter the value,
and then press OK key.
(LV1)
COPIER>COUNTER>DRBL-2
>DL-STC
0 to 99999999 time 0
Shift roller counter A point in time of the consumption
degree conrmation / exchange
of the shift roller.
1st line: Total counter value from the previous replacement.
2nd line: Estimated life.
To clear the counter value: Select the item, and then press
Clear key.
To change the estimated life: Select the item, enter the value,
and then press OK key.
(LV1)
COPIER>COUNTER>DRBL-2
>OFST-RL
0 to 99999999 piece 0
Staple unit counter A point in time of the consumption
degree conrmation / exchange
of the staple unit.
1st line: Total counter value from the previous replacement.
2nd line: Estimated life.
To clear the counter value: Select the item, and then press
Clear key.
To change the estimated life: Select the item, enter the value,
and then press OK key.
(LV1)
COPIER>COUNTER>DRBL-2
>FIN-STPR
0 to 99999999 time 0
Punch unit counter A point in time of the consumption
degree conrmation / exchange
of the punch unit.
To clear the counter value: Select the item, and then press
Clear key.
To change the estimated life: Select the item, enter the value,
and then press OK key.
(LV1)
COPIER>COUNTER>DRBL-2
>PUNCH
0 to 99999999 time 0
■FUNCTION SETTING
title Use case Details Service mode Adjustment
range
Unit Default value
Controller PCB RAM clear A point in time of the
initialization of the EEPROM.
To execute the RAM clear of Finisher Controller PCB to delete all the
adjustment contents and counter information.
- - - -
T-2-2
T-2-3

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2-4
Adjustment at Time of Parts Replacement(nisher)
Action on replacing the nisher controller PCB
1) Before replacing the nisher controller PCB, output the service mode setting values by
P-PRINT.
(COPIER > FUNCTION > MISC-P > P-PRINT)
2) After replacing the nisher controller PCB, enter the following item.
However, in this case, the counter cannot enter.
title Service mode Remarks
Adjusting the Shift Amount of the Shift
roller (Front)
(LV1)
SORTER > ADJUST > AMT1
-
Adjusting the Shift Amount of the Shift
roller (Rear)
(LV1)
SORTER > ADJUST > AMT2
-
Adjusting the Front Staple Position (LV1)
SORTER > ADJUST > INSTP-F1
-
Adjusting the Rear Staple Position (LV1)
SORTER > ADJUST > INSTP-R1
-
Adjusting the 2-Staple Position (LV1)
SORTER > ADJUST > STP-2P
-
Adjusting the Stapler Needle Pitch (A4) (LV1)
SORTER > ADJUST > STP-NTN
-
Adjusting the switchback position (LV1)
SORTER > ADJUST > CLCT-SB
-
Punch hole position in feed way (LV1)
SORTER > ADJUST > PNCH-X
At the time of punch
unit setting.
Adj of punch hole horizontal rgst pstn (LV1)
SORTER > ADJUST > PNCH-Y
T-2-4
Measures at Time of Parts Replacement.
1) When changed the following parts, clear a part counter value by all means.
title Service mode Default value
Shift roller counter (LV1)
COPIER > COUNTER > DRBL-2 > OFST-RL
-
Staple unit counter (LV1)
COPIER > COUNTER > DRBL-2 > FIN-STPR
-
shutter unit counter (LV1)
COPIER > COUNTER > DRBL-2 > DL-STC
-
Punch unit counter (LV1)
COPIER > COUNTER > DRBL-2 > PUNCH
At the time of
punch unit setting.
T-2-5

3
3
Parts Placement
Diagram
■List of Parts(Finisher)

3
3-2
List of Parts(Finisher)
Motors/Switches/Solenoids
M12 M6
M3
M10
M8
M9
M4
M5
M7
M1
M2
M11
SW2
SW1
SOL2
SOL1
No. Part name Part number Reference
M1 STP move motor
M2 Gripper unit move motor
M3 Feed motor
M4 Shift motor
M5 Shift roller release motor
M6 Entrance roller release /stopper HP
motor
M7 Gripper open/close motor
M8 Fan1
M9 Fan2
M10 Stapler motor
M11 Tray lift motor
M12 Additional Tray lift motor
SW1 Front cover switch
SW2 Stapler safety switch
SOL1 Paper lever drive solenoid
SOL2 Stapler solenoid
F-3-1
T-3-1
Sensors1
S5
S1
S2
S3
S17
S16
S14
S15
S6
S21
S23
S22
No. Part name Part number Reference
S1 Entrance sensor
S2 Shift roller HP sensor
S3 Shift roller release sensor
S5 Entrance roller release /stopper HP
sensor
S6 Processing tray sensor
S14 Stack tray clock sensor
S15 Stack tray paper sensor
S16 Stack tray middle sensor
S17 Stack tray lower limit sensor
S21 Additional tray upper/Lower limit sensor
S22 Additional tray paper sensor
S23 Additional tray clock sensor
F-3-2
T-3-2

3-3
3
Sensors2
S10
S20
S19
S18
S7
S12
S11
S9
S13
No. Part name Part number Reference
S7 Gripper unit HP sensor
S9 Gripper stapler connection sensor
S10 Stapler move HP sensor
S11 Paper surface sensor1
S12 Paper surface sensor2
S13 Gripper arm sensor
S18 Stapler HP sensor -
S19 Stapler edging sensor -
S20 Stapler sensor -
F-3-3
T-3-3
PCBs
[PCB2]
[PCB1]
[PCB3]
No. Part name Part number Reference
PCB1 Finisher controller PCB
PCB2 Flexible cable broadcast PCB
PCB3 Additional tray PCB
F-3-4
T-3-4

4
4
Product Outline
■Features(Finisher)
■Specications(Finisher)
■Names of Parts(Finisher)
■Basic
Conguration(Finisher)

4
4-2
Features(Finisher)
• A variety of nishing functions
2 delivery tray + Multi stapling
• Large tray capacity (1000 sheets+)
Utilize the inner room of the system

4-3
4
Specications(Finisher)
Item Specication
Stacking method Stacking tray descending method
Paper ejection Face-down ejection
Stacking alignment Center alignmen
Stackable paper
size
Feeding direction 139.7mm-432mm
Cross-feeding
direction
100.0mm-297mm
Paper weight 52-220g/m2
Number of tray 1 (+additional option tray)
Finishing modes Non-sort stacking A3/A4/A4R/A5R/B4/B5/B5R/EXE/LDR/LGL/LTR/
LTR-R/STMT-R
8K/16K
Bunch offset
stacking
A3/A4/A4R/B4/B5/B5R/EXE
LDR/LGL/LTR/LTR-R
8K/16K
Staple stacking A3/A4/A4R/B4/B5/EXE
LDR/LGL/LTR/LTR-R
8K/16K
Item Specication
Stacking capacity Processing tray S size: 50 sheets or Less
Length in feeding direction: 138.5mm-216.0mm
L size: 30 sheets or Less
Length in feeding direction: more than 216.0mm-
432.0mm
Standard tray (lower
tray) only
S size: 125.0mm high or less (125.0mm is equivalent
to 1000 sheets+/-.)
L size: 62.5mm high or less (62.5mm is equivalent to
500 sheets+/-.)
When
the add
tray
A1 is
installed
Add tray
A1 (Upper
tray)
S size: 12.5mm high or less (12.5mm is equivalent to
100 sheets+/-.)
L size: 12.5mm high or less (12.5mm is equivalent to
100 sheets+/-.)
Standard
tray
(lower
tray)/
Random
stacking
S size: 62.5mm high or less (62.5mm is equivalent to
500 sheets+/-.)
L size: 62.5mm high or less (62.5mm is equivalent to
500 sheets+/-.)
Standard
tray
(lower
tray)/
Cascade
stacking
S size: 125.0mm high or less (125.5mm is equivalent
to 1000 sheets+/-.)
L size: 62.5mm high or less (62.5mm is equivalent to
500 sheets+/-.)
Stapled stack Above-mentioned heights or within 30 books
Capable size for
alignment
Non-sort stacking Width: 100mm-297mm
Bunch offset
stacking
Width: 210mm-297mm
Staple stacking Width: 210mm-297mm
Paper detection Processing tray Available
Standard tray / Add
tray A1
Available
Capable size for
stapling
Single corner
stapling
(front or rear)
A3/B4/A4/A4R/A5
LDR/LGL/LTR/LTR-R/EXE
8K/16K
Double stapling
(sidestitching)
A3/B4/A4/A4R/A5
LDR/LGL/LTR/LTR-R/EXE
8K/16K

4
4-4
Item Specication
Number of paper
stapled
Small size
(A4/B5/LTR/16K)
Plain paper(52-81.4g/ 30m2) : 50 sheets
Plain paper (more than 81.5g/m2-105.0g/m2): 30
sheets
Thick paper (more than 106.0g/m2 - 220g/m2: 2
sheets
Large size
(A3/B4/A4R/LDR/
LGL/LTR-R/8K)
Plain paper(52-81.4g/ 30m2) : 30 sheets
Plain paper (more than 81.5g/m2-105.0g/m2): 20
sheets
Thick paper (more than 106.0g/m2 - 220g/m2: 2
sheets
Staple replenishment Exclusive staple cartridge (5000 staples)
Staple Exclusive staple
Staple run-out detection Available
Manual stapling Unavailable
Control panel Not exsisting
Power supply Supplied by the host machine
Dimensions 554mm×410mm×295mm(W×D×H)
Mass Approx. 12.5 Kg
T-4-1T-1-1