FCI HT-0066 Operation manual

FCI Manual Part No. 166813-001
Issued: Date (11/16/95) Page 1of 6
Rev. 10/02/01 ECR V10357 Revision B
K
\
DCU
\
Manuals
Hand Tool 0066
Mini PVC Terminal 22 –26 AWG
Operation and Service Manual
FCI Tool P/N HT-0066
FCI MANUAL P/N 166813
PDM: Rev:B Released .STATUS: Printed: May 10, 2010

FCI Manual Part No. 166813-001
Issued: Date (11/16/95) Page 2of 6
Rev. 10/02/01 ECR V10357 Revision B
K
\
DCU
\
Manuals
TABLE OF CONTENTS
OPERATION.................................................................................................................................................3
Crimping Instructions....................................................................................................................................3
Parts List......................................................................................................................................................5
SERVICE.......................................................................................................................................................6
Service.........................................................................................................................................................6
Parts Replacement.........................................................................................................................................6
REFERENCE DOCUMENTS
FORM # E-3246--Hand Tool Warranty
FORM # E-3247--FCI Electronics Address List
PDM: Rev:B Released .STATUS: Printed: May 10, 2010

FCI Manual Part No. 166813-001
Issued: Date (11/16/95) Page 3of 6
Rev. 10/02/01 ECR V10357 Revision B
K
\
DCU
\
Manuals
Operation
Crimping Instructions
To Load Terminal:
1. Press terminal holder as shown in Figure 1.
2. Insert terminal with “U” shaped barrels up, onto terminal holder pin until terminal is against pin
shoulder.
When using wire with regular insulation, place terminal in side marked “A”.
When using wire with coax insulation, place terminal in side marked “B”.
3. Release terminal holder:
Hold terminal against pin shoulder while releasing holder to insure terminal remains in proper position
while moving over anvil.
To Load Wire:
1. Place wire, stripped to proper length, into barrel of terminal –or-
2. Wire tonker can be used for wire stop by placing stripped end of insulation against tonker.
Crimp by holding wire and closing hand tool.
NOTE: To eliminate a sticking problem, the top dies should be cleared of gold build-up at
approximately 125 crimps
Figure 1
PDM: Rev:B Released .STATUS: Printed: May 10, 2010

FCI Manual Part No. 166813-001
Issued: Date (11/16/95) Page 4of 6
Rev. 10/02/01 ECR V10357 Revision B
K
\
DCU
\
Manuals
Figure 2
Figure 3
PDM: Rev:B Released .STATUS: Printed: May 10, 2010

FCI Manual Part No. 166813-001
Issued: Date (11/16/95) Page 5of 6
Rev. 10/02/01 ECR V10357 Revision B
K
\
DCU
\
Manuals
Parts List HT-0066 –Mini PVC Terminal
Wire Size 22 26
Detail No. Description Part No.
1Crimper Holder 155089-001
2Insulation Crimper B117021-1
3Wire Barrel Crimper 102605-1
4Anvil Holder 102466-1
5Insulation Anvil A117022-1
6Wire Anvil (2) 105313-1
7Terminal Holder 102467-2
8Adjustable Tool Holder A-856-1
9Holding Pins (2) 104756-1
10 Guide Pins (2) 102468-1
11 Holding Springs (2) 102470-1
12 Tonker Springs (2) A-1153
13 Spring Guide (2) A-1155
14 Tonker 104964-001
15 Tonker 104964-001
16 Protector Tooling 155014-001
17 "O" Rings 01-004 (2)
18 Insulation Anvil A117022-2
19 Side Rail 144547-001
20 Burndy Hand tool -Mod. 104962-001
PDM: Rev:B Released .STATUS: Printed: May 10, 2010

FCI Manual Part No. 166813-001
Issued: Date (11/16/95) Page 6of 6
Rev. 10/02/01 ECR V10357 Revision B
K
\
DCU
\
Manuals
Service
Service
•WHAT TO DO IF YOU NEED SERVICE:
In the event service or technical help is needed FCI Electronics provides a toll free number. For service or
technical help call 1-800-843-6911.
Parts Replacement
•PARTS REPLACEMENT:
When calling for spare parts, have part number(s) ready for the customer service person. Number(s) can be
obtained from the reference drawings located in the back of this manual. Spare part orders call 1-800-222-2194
and ask for CUSTOMER SERVICE.
PDM: Rev:B Released .STATUS: Printed: May 10, 2010