Fein DDSk 111 User manual

\
DDSk 111
!o be handed to the workshop!
Operating instructions for the
Four Speed Electric Drill type DDSk 111 (3-phase A. C.)
and for DDSk 111 K (42 Volts)
1. Technical data
Type of current: 3-phase A. C.
Internal fuses for 220 Volts: 10 A (slow) or 15 A (fast)
Capacity
Morse Tap er Net
Type
in steel
Speed R. P.M.
Input
I
Outpa t socket of
weight
in. I mm
I I 420
DDSk 111
} 260
P /4 32 150
DDSk 111 K (42V)
100
2. Construction
The four speed drill DDSk 111 is an electric tool of class I with
earth wire. The sturdy air-cooled short-circuit motor run s nearly
without wear because of its low speed. The high voltage test is
made with the prescribed test vo ltage of 1500 Volts.
3. Connection and operation
Main voltage must correspond to the operating voltage marked
on the rating plate.
Before operating the tool for the first time check that the drill
shaft rotates correctly, i.e. in clockwise dir ection at all speeds.
Switch must be in the "Off" position when connecting.
The speed of the machine must only be changed at stand-still or
at slowing down without load. Release switch handle (54) of its
Watts
Watts
sp indle lbs
I
kg
I
960 650 3 28 12.6
4.
Maintenance
Before carrying out any maintenance work always remember
to pull out the plug.
Every 300 duty hours clean the tool of dust and dirt by blo wing
it out with dr y pneumatic air or by brushing.
In order to prevent accidents check cable and connections at
both sides at regular intervals .
After 900 duty hours the machine should be completely dis-
mantled as described under paragraph 6 and all parts should
be thoroughly cleaned. Rinse ball bearings and gears in clean
solvent and pack with fr e sh grease as per paragraph 5.
Please be sure that all electric and plastic parts are only cleaned
dry.
longitudinal position, put it across by turning it out, then push 5. Lubrication
it into the wanted switch direction and reset the switch handle We recommend to renew the gear grease after 300 duty hours .
in opposite direction again into its longitudin al position . Ple ase only use the Fein specia l grease FG 1. For ball and
BE 200/e X 7. 66 Printed in Germany Use Universal Gre?Jse type SSt 11
lnsteao of ot ; er types of grease!

55 56 54
29 25
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--
26 46145 43
44 41
50 53 20 41 47 . 42
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so&
~
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L
62 65 14/13
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61 9 61 8 82 _,,-'* ~ =<
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r_...._ __ -.a __ ...,. ___ .,. ~ ~ . - =
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19
1-10 ) ---.-~-- ~ -~~~·=-
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t ~ lOTi\D ~"f 80 .' 1 I
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M I 10, 0
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--- 74
t.------- 1 --t ~~ - ~ -- ~ - ~ - 1 -- I -- 1-, -- . ----J
. 1 8 7
61 60 59a 59 72 73a 73 70

Component Parts
0 0
z
Order
....,
Description
....
Reference
.c
ro
p..
a z
Order
....,
Description
....
Reference
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ro
a
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1-11
MK 3-97-1 1
motor housing, assembled
54-58
SA 5-45-1 2
switch handle, assembled
1 MK3-97
1
motor housing
54 SA 5-45 2
switch handle
3 EL 7-48x53-1 1 stator wi th winding
55 EF 16-81 2
pressure pin
4 SR 12-40 2 hexagon screw
56 FD 1-144 2
sprin g
5
PT 37-11 2 securing plate
58 EF 38-2x12 2
clam ping sl eeve
6
EF 20-24 2
pressure piece
59
RJ 30i-30xl ,2 1
circlip Seeg er
7
SR 14-31 2
fillister screw
59 a PT 11-33 1
cover plate
8
PT 5d-M6
2 sec uring plate 60
FD 5-19 2 flat
spr ing
9
JS 19-12 1
cable sleeve
61 LK 16-1 1
groove ball bearing
10
SR 3-M4x8
1
fillister screw for earthing 62
LK 16-2 1
groove ball bearing
13
WL 2-36-1 1
rotor
63
RJ 27a-32x16,4 1 N il os ring
14 FL 1-110 1 fan wheel
64
ZR 4-44 1
pinion
65
PT 16-57 1 end
cover
18-58
LA 9-58-4 1
drill head, assembled
66
PT 5d-M4
2
securing plate
18
LA 6-154 1
intermediate bearing
19
EF 1-5x20 1
cylindrical pin
19a
PT 5d-M6
4
securing plate
19b
SR 35-M6x80 4
hexagon socket screw
67 SR 2-M4x12 2
cylindr i ca l screw
68
PT 5d-M6
4
secur ing plate
69 SR 33-M6x25 4
hexagon socket screw
70
SR33-M5x25
4
hexago n socket screw
71
SR33-M5x15
4
hexagon socket screw
20-58
LA 9-58-3 1
outer bearing, assembled
72
PT 35-40 1
pro t ec ting cover
73 SR
5k-M5x15 4
coun tersunk scre w
20
LA 9-58 1 o
ut er bearing
73a
SR6k-M6x12
2 fillist
er countersunk screw
23
DJ 8-21 1
sealing ri ng
24 LK
6a-12
1 needle bearing
75
DJ 1-54 1
fe lt r ing
25 LK 7-24 1
axial groove ball bearing
26
WE 2-37 1
drill shaft
27
RJ 27a-47x28,1 1
Nilos r ing
28 LK 16-36 1
groove ball bearing
77-85
GH 4-64-3 1
handle, assembled with switch
and cable
80-83
GH4-64-10
1 hand le, assembled with switch
29
EF21-6x6x16
1
fitting key
77-79
GH 4-64-1 1
ha nd le, assembled
30
ZR 15- 7x 1 ,5
1 gear whee l 77
GH 4-64 1 l
ower handle par t
31
MR 3-M 1 6x 1,5 1
hexagon nu t
78
GH 4-65 1
upper handle par t
33 LK 1-7 4
groove ball bearing 79
SR 3-M4x25 2 fil
li st er screw
34
WE 16-5 1
switch shaft 80 EZ 1-57 1
switch, 3 poles
35
ZR 15-20 xl
1 gear wheel 81
PT 31-21 1
cab le clamping bridge
36,37
ZR 15-10x1,25-1 1
gear wheel, assemb l ed
38
RJ 30a-16xl
1
circlip Seeger
39
ZR 16-3x1,25 1
double pinion
82
SR 3-M3,5x15
2 fillist
er screw
83
JS 13-52 1 c
abl e protecting s le eve
85 EZ 6-99 1 ca
ble without plug (16 ft )
40
ZR 15-9x1,25 1
gear whee l
41
LK 1-47 2
groove ball bearing
42
ZR 16-5x1,5 1
pinion
For low tension (42 V)
43
RJ 2-33 1
stop ring
44
RJ 30a-15xl
1
circlip Seeger
85 IEZ 6-143 I 1 I
cable without plug (16 ft )
45-46
ZR J- 25xl ,25-J 1
gear wheel, assembled
47
RJ30a-23x1,2
1
circlip Seeger
Accessories
48
EF 17-174 1 switch bolt
74
MZ 19-33 1 hand le
49
EF 17-175 1 switch pin
MZ 17-4 1 d rill drift
50 EF 17-173 1 switch pin
z 10-7 1
spanner
51 EF 17-177 1
switch bolt
z 10-11 1 spanner
52
EF 17-172 1
switch pin
53 EF 38-3x18 3
clamping sleeve

Use Universal Gro~se type Sst 1
Inste ad of ot er typea of grease I
needle bearings which should be lubricated after approx. 900
duty hours we recommend our ball bearing grease FK 3.
The space between inner and outer ring is to be one third filled
with gr~ase in order that the bearings do not overheat.
For good and adequate lubrication and to avoid overheating it
is important to pack gearing and bearings with the grades and
quantities of grease listed in the table below.
Type of grease
Quantity
I
Order Reference
I
Contents
oz
I g
oz
I g
FG 1 6 +8
(7
MZ 60- 4f.F e-1."
6 180
for gearing
tf{)
FK 3
MZ60 ..%f~
11 /a
40
--
for ball
bearings
No claims can be entertained for damage du e to negligent main-
tenance and inadequate lubrication.
6. Dismantling
1. Pull plug from socket.
2. Unscrew four screws (19b), separate outer bearing (20) and
intermediate bearing (18) and tak e off out er bearing .
3.
Push out two clamping sleeves (53) of shift-bolt (48) and on e
clamping sl eeve (53) of shift-bolt (51) by means of a 3 mm
pin in direction of boring shaft, pull out switch handles (54)
with the two switch pins (49) and (52) at the side. Remove the
Pr8a::c
lns~ead c ~
FG 1 use gr-
FG 13
• I
two switch pi ns (48) and (51) and pa y attention to t he ea sily
accessible clamping sleeves (53).
4. Draw countershafts (34). (39) and (42) out of outer b ea r in g
(20).
5. Unscrew h ex agon nut (31). dra w o ff dr ill s haft gear w hee l (30),
take out fitting ke y (29), push out drill shaft (26) .
Pay attention to washers!
6. Unscrew four screws (69) and remo ve intermediate b ear ing
(18) with rotor (13 ) and fan (14).
7. Loosen end co ve r (65) of intermedi ate bearing (18) by un-
scr e wing scr e ws (67), then push o ut rotor (13) with fan (14).
ball be aring (62) and pinion (64) .
8.
Open handle, loosen cable connections from switch (80). Push
rotor-cable from the side into motor hou sing (1) .
9. Remove axial s crews (4) and radia l screws (7). push sta tor
(3) out of motor housing.
Re-assemble in reverse sequence.
7. Repair and Spare Parts
We recommend our Fein Service Stations to carr y out a ll ov er-
haul and repair wo rk quickly and expertl y.
Please quote Order Reference when ordering spare parts or
send in sample part, stating the type of the machine.
We draw y our a tte ntion to th e ne ed to carry out a high v olt age
te st in ac cordanc e w ith y our local regulations (or VDE re gu-
lation 0740) before taking a tool into se r vice after any repair
carried out by y our own staff .
grca.s,:::; ·w,_. ~ c: ~
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