FENDT 1149MT User manual

Operator's Manual
Rubber Track Tractor
1149MT
TABF11xxxJxxx1001-
1154MT
1159MT
1165MT
North America
4205 River Green Parkway, Duluth GA 30096 USA
FENDT is a worldwide brand of AGCO
© AGCO 2019
Original Operator's Manual
November 2019
ACW3842360_V02
EME
English

Congratulations on your selection of an AGCO®Product. We believe you
have exercised excellent judgment in the purchase of your AGCO®
machine. We are most appreciative of your patronage.
Your Dealer has performed the pre-delivery service on your new
machine.
He will discuss with you the operating and maintenance instructions
given in this manual, and instruct you in the correct and varied
applications of this machine. Call on him at any time when you have a
question or need equipment related to the use of your machine.
We recommend that you carefully read this entire manual before
operating the machine. Also, time spent in becoming fully acquainted
with its performance features, adjustments, and maintenance schedules
will be repaid in a long and satisfactory life of the product.
This equipment is covered by a written warranty which will be provided
to you by your AGCO®Dealer at time of purchase.
AGCO®reserves the right to make changes or add improvements to its products at any time
without incurring any obligation to make such changes to products manufactured previously. AGCO
®, or its dealers, accept no responsibility for variations which may be evident in the actual
specifications of its products and the statements and descriptions contained in this publication.
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Rubber Track Tractor
1 Safety ....................................................................13
1.1 Safety Information .................................................. 15
1.1.1 Operator Manual ................................................ 15
1.1.2 Safety symbol .................................................. 15
1.1.3 Safety messages ................................................ 15
1.1.4 Information messages ............................................ 15
1.1.5 Safety signs .................................................... 16
1.1.6 Important safety information ........................................ 16
1.1.7 General hazard information ......................................... 17
1.1.8 Pressurized air .................................................. 18
1.1.9 Asbestos information ............................................. 18
1.1.10 Electrical storm injury prevention .....................................18
1.1.11 Mount and dismount the machine .................................... 18
1.1.12 Before you start the engine .........................................19
1.1.13 Start the engine ................................................. 19
1.1.14 Before operation ................................................ 19
1.1.15 Procedures for operation ...........................................19
1.1.16 Park the machine ................................................ 20
1.1.17 Operator station ................................................. 20
1.1.18 Cut and crush prevention .......................................... 21
1.1.19 Rollover protective structure ....................................... 21
1.1.20 Burn prevention ................................................. 22
1.1.21 Coolant ....................................................... 22
1.1.22 Oils .......................................................... 22
1.1.23 High pressure lines .............................................. 22
1.1.24 Fluid penetration ................................................ 23
1.1.25 Batteries ...................................................... 23
1.1.26 Exhaust fumes ..................................................24
1.1.27 Noise prevention ................................................ 25
1.1.28 Fire and explosion prevention ....................................... 25
1.1.29 Fire extinguisher ................................................ 26
1.1.30 Public road transportation .......................................... 26
1.2 Safety signs and labels .............................................. 27
1.3 Engine safety signs ................................................. 28
1.3.1 Engine oil filter .................................................. 29
1.3.2 Belt routing .................................................... 29
1.3.3 Informational - cab air conditioning ................................... 29
1.3.4 Separator filter .................................................. 29
1.3.5 Fuel filter ...................................................... 30
1.3.6 Hot surface .................................................... 30
1.3.7 High pressure hazard ............................................. 30
1.3.8 Entanglement .................................................. 31
1.3.9 Entanglement .................................................. 31
1.3.10 Run over hazard ................................................. 31
1.3.11 Fuel filter ...................................................... 31
1.3.12 Separator filter .................................................. 32
1.3.13 Informational - engine air cleaner .....................................32
1.3.14 Engine oil filter .................................................. 32
1.3.15 Ether ......................................................... 32
1.3.16 Hot pressurized coolant ........................................... 33
1.3.17 Engine oil sign .................................................. 33
1.3.18 No step ....................................................... 33
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Rubber Track Tractor
ACW3842360_V02
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1.4 Chassis safety signs ................................................. 34
1.4.1 Engine cover support ............................................. 35
1.4.2 Radiation hazard .................................................35
1.4.3 Operators manual ............................................... 35
1.4.4 Torque ........................................................ 35
1.4.5 Ultra low sulfur diesel fuel ......................................... 36
1.4.6 Fall o hazard ...................................................36
1.4.7 Pinch hazard ................................................... 36
1.4.8 Tiedown ...................................................... 36
1.4.9 Lift .......................................................... 37
1.4.10 Rear rollover ................................................... 37
1.4.11 Crush warning .................................................. 37
1.4.12 Power take o .................................................. 37
1.4.13 Transmission oil fill............................................... 38
1.4.14 Torque ........................................................ 38
1.4.15 Torque ........................................................ 38
1.4.16 No step ....................................................... 38
1.5 Cab safety signs .................................................... 39
1.5.1 Run-over hazard ................................................. 40
1.5.2 Roll-over hazard ................................................. 40
1.5.3 Bystander notification ............................................. 40
1.5.4 Operators manual ............................................... 40
1.5.5 Park brake ..................................................... 41
1.5.6 Installation date ................................................. 41
1.5.7 Alternate exit ................................................... 41
1.6 Hydraulic safety signs ............................................... 42
1.6.1 High pressure hazard ............................................. 43
1.6.2 High pressure fluid ............................................... 43
1.6.3 Hydraulic couplers ............................................... 43
1.6.4 Hydraulic oil filter ................................................ 43
1.6.5 Oil level ....................................................... 44
1.7 Electrical safety signs ............................................... 45
1.7.1 Rear terminal mini fuse relay ........................................46
1.7.2 Fuse / relays ....................................................46
1.7.3 Electrical hazard ................................................. 46
1.7.4 Battery explosion ................................................ 46
1.7.5 12 volt ........................................................ 47
1.7.6 Electrical ground ................................................ 47
1.7.7 Wire access .................................................... 47
1.7.8 Battery shut o ................................................. 47
2 Introduction .............................................................. 49
2.1 Machine identification information ................................... 51
2.2 Serial number definition ............................................. 53
2.3 Intended use ........................................................54
2.4 Proper disposal of waste ............................................ 55
2.5 Pre-Delivery ........................................................ 56
2.5.1 Pre-delivery checklist ............................................. 56
2.6 EC -Declaration of Conformity ........................................57
3 Operation ................................................................ 59
3.1 General inspection .................................................. 65
3.1.1 Walk-around inspection ........................................... 65
3.2 Start the engine .................................................... 67
3.2.1 Pre-start checks ................................................. 67
3.2.2 Start the engine ................................................. 67
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Rubber Track Tractor
ACW3842360_V02
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3.2.3 Start the engine in normal conditions ................................. 67
3.2.4 Start the engine with jumper cables .................................. 68
3.3 Engine start switch ................................................. 69
3.4 Monitor mounting bar ...............................................70
3.5 Lamp switches ..................................................... 71
3.5.1 Multifunction light switch on the steering column ........................ 71
3.5.2 Extremity lamps ................................................. 72
3.5.3 Interior lamps ...................................................72
3.5.4 Courtesy lamp .................................................. 72
3.5.5 Cab switches ................................................... 73
3.5.6 Exterior courtesy lamps ........................................... 74
3.5.7 Lighting shutdown delay ........................................... 74
3.5.8 Rotating beacon ................................................. 75
3.5.9 Backlighting for switches in the cab .................................. 75
3.6 Dash panel ......................................................... 76
3.7 Steering wheel ..................................................... 79
3.7.1 Horn ......................................................... 79
3.7.2 Steering wheel tilt lever ........................................... 79
3.8 Mirrors ............................................................. 80
3.8.1 Inside rear view mirror ............................................ 80
3.8.2 Outside rear view mirrors .......................................... 80
3.9 Radio .............................................................. 81
3.9.1 Steering wheel controls ........................................... 81
3.9.2 Blue tooth microphone ............................................ 81
3.10 Windows ........................................................... 82
3.10.1 Window sun screen .............................................. 82
3.10.2 Open the rear window ............................................ 82
3.10.3 Window washer compartment ...................................... 82
3.10.4 Rear window as an alternate exit .....................................83
3.10.5 Exit the cab in an emergency ....................................... 83
3.11 Storage and literature compartments .................................84
3.12 Operator seat ....................................................... 85
3.12.1 Armrest adjustment .............................................. 85
3.12.2 Standard operator seat ............................................ 85
3.12.3 Heated and ventilated seats ........................................ 87
3.12.4 Deluxe heated - vented seat ........................................ 88
3.12.5 Instructor seat .................................................. 89
3.12.6 Seat belts ..................................................... 90
3.12.7 Operator presence functionality ..................................... 90
3.13 Exterior tool box .................................................... 91
3.14 Heating and air conditioning controls ................................ 92
3.14.1 Automatic temperature controls ..................................... 92
3.14.2 Manual temperature control system .................................. 93
3.15 Vent locations ...................................................... 94
3.16 Machine management center ........................................ 95
3.16.1 Terminal .......................................................95
3.16.2 Machine management center version information ........................ 96
3.16.3 Set the measurement units ........................................ 96
3.16.4 Set the language ................................................ 98
3.16.5 Set the decimal display ............................................ 99
3.16.6 Set the time and date ............................................. 99
3.16.7 Terminal settings ............................................... 100
3.16.8 Applications ................................................... 102
3.16.9 Select an auxiliary input ...........................................103
3.16.10 View the screens ............................................... 104
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Rubber Track Tractor
ACW3842360_V02
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3.16.11 Engine ....................................................... 104
3.16.12 Transmission .................................................. 106
3.16.13 Hydraulic ..................................................... 107
3.16.14 Powertrain protection software (PPS) .................................108
3.16.15 Measure INST (instantaneous) ......................................108
3.16.16 Measures - field ................................................ 109
3.16.17 Measures - fuel .................................................110
3.16.18 Memory ...................................................... 110
3.16.19 Power management ............................................. 113
3.16.20 Tractor settings ................................................. 114
3.16.21 Slip alarm ..................................................... 115
3.16.22 ISO 11783 Class 3 ............................................... 117
3.16.23 Service intervals ................................................ 118
3.16.24 Headland management ........................................... 122
3.16.25 Headland management icon identification ............................. 125
3.16.26 DTC (diagnostic trouble codes) stored or active ......................... 127
3.16.27 Track tension .................................................. 128
3.16.28 3-point linkage ................................................. 129
3.16.29 Slip calibration ................................................. 132
3.16.30 Steering calibration .............................................. 134
3.16.31 Inching pedal calibration .......................................... 136
3.16.32 Radar calibration ................................................ 136
3.16.33 Enable the video camera - software version 3.2 and before ................. 138
3.17 Air system operation ............................................... 140
3.17.1 Air system operation .............................................140
3.17.2 Air trailer brake couplers .......................................... 140
3.17.3 Air hose connection ............................................. 141
3.18 Machine control ....................................................142
3.18.1 Throttle control .................................................142
3.18.2 Decelerator - if equipped .......................................... 142
3.18.3 Power management ............................................. 142
3.18.4 Brake control .................................................. 143
3.18.4.1 Service brakes ........................................143
3.18.5 Hydraulic trailer brake if equipped ................................... 144
3.18.6 Park brake .................................................... 144
3.18.7 Manual parking brake handle ....................................... 145
3.19 Overweight protection strategy (OWPS) ............................ 146
3.20 Inching pedal control ............................................... 147
3.21 Transmission ...................................................... 148
3.21.1 Transmission control ............................................. 148
3.21.2 Machine ground speeds .......................................... 148
3.21.3 Transmission control lever ......................................... 149
3.21.4 Transmission shifting diagram ...................................... 149
3.21.5 Preselect a gear before you move ................................... 149
3.21.6 Use of the inching clutch control ................................... 150
3.21.7 Operate the shuttle shift .......................................... 150
3.21.8 Speed match .................................................. 151
3.22 Hydraulic controls .................................................. 152
3.22.1 Hydraulic control valve operation .................................... 152
3.22.2 Roading lockout switch for the hydraulic control levers .................... 154
3.23 General hydraulic connections ...................................... 155
3.23.1 General hydraulic connections ...................................... 155
3.23.2 Connect hoses to the quick couplers ................................. 155
3.23.3 Disconnect hoses from the quick couplers ............................. 156
3.23.4 Hydraulic flow management ....................................... 156
3.23.5 Hydraulic motors ............................................... 156
3.23.6 Selection of hydraulic motors ...................................... 156
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Rubber Track Tractor
ACW3842360_V02
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3.23.7 Single acting cylinders ........................................... 157
3.23.8 Connect a double acting cylinder .................................... 157
3.23.9 Connect hydraulic motors to the control valves ..........................157
3.23.10 Connect a grain cart with an auger motor ..............................158
3.23.11 Semi - mounted vacuum planter with the lift assist wheels ................. 159
3.23.12 Connect the vacuum planter ....................................... 160
3.23.13 Connect the air seeder or the grain drill ............................... 160
3.23.14 Connect the spray system pump .................................... 162
3.23.15 Connect the auxiliary implement controls ..............................162
3.23.16 Hydraulic power beyond ..........................................163
3.23.17 Connect a hydraulic motor to power beyond ............................163
3.23.18 Connect the auxiliary implement control valve with load sense .............. 164
3.23.19 Connect the auxiliary implement control valve without load sense ............ 164
3.23.20 Auxiliary implement control valve bank ................................164
3.23.21 Connect the hydraulic motor with the flow control valve ................... 165
3.24 Electrical system ................................................... 166
3.24.1 Radar unit .................................................... 166
3.24.2 Radar connector ................................................ 166
3.24.3 Battery disconnect switch ......................................... 167
3.24.4 Single pole connectors ........................................... 167
3.24.5 Auxiliary power switch ........................................... 167
3.24.6 Trailer connector ................................................ 168
3.24.7 Put the implement cable into the cab .................................168
3.24.8 ISO 11783 connector ............................................ 168
3.25 3-point linkage ..................................................... 170
3.25.1 Console controls ............................................... 170
3.25.2 3-point linkage ................................................. 170
3.25.3 Adjust the 3-point linkage control lever ................................170
3.25.4 Draft control ................................................... 171
3.25.5 Slip sensitivity ................................................. 172
3.25.6 Raise/lower switch for the 3-point linkage ............................. 173
3.25.7 Use the external raise lower switch .................................. 173
3.25.8 Level the implement ............................................. 174
3.25.9 Adjust the top link ...............................................174
3.25.10 Adjust the draft arm ............................................. 174
3.25.11 Lift linkages and quick hitch ....................................... 175
3.25.12 Adjust the lift links .............................................. 176
3.25.13 Replace the rubber stops on the wide swing drawbar ..................... 177
3.25.14 Replace the wear plates and the rubber stops on the standard drawbar ........ 177
3.26 Steerable 3-point linkage ........................................... 178
3.26.1 Steerable hitch functionality ....................................... 178
3.27 Capture the steerable 3-point linkage ................................ 180
3.28 3-point linkage lift assist ............................................ 181
3.29 Connect the implements ........................................... 182
3.29.1 Connect the implements to the 3-point linkage ......................... 182
3.29.2 Connect the implements to the quick hitch ............................ 182
3.30 Disconnect the implements ......................................... 183
3.30.1 3-point hitch implements ......................................... 183
3.30.2 Quick Hitch implements .......................................... 183
3.31 Drawbar ........................................................... 184
3.31.1 Category three pin with adapter plate for category four drawbar ............. 184
3.31.2 Category four pin with adapter plate for the category five drawbar ............184
3.31.3 Drawbar ......................................................184
3.31.4 Connect drawbar implements ..................................... 185
3.31.5 Wide swing drawbar .............................................186
3.31.6 Controlled drawbar .............................................. 186
3.31.7 Connect category four drawbar implements ............................ 187
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Rubber Track Tractor
ACW3842360_V02
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3.31.8 Connect category fivedrawbar implements ............................ 187
3.31.9 Adjust the wide swing drawbar support ............................... 188
3.31.10 Safety chain ................................................... 189
3.31.11 Implement hook up ............................................. 189
3.32 Power take o (PTO) ................................................190
3.32.1 Operate the power take-o ........................................ 190
3.32.2 Power take-o shaft .............................................191
3.32.3 Connect the power take-o implements .............................. 191
3.33 Tow and transport ..................................................192
3.33.1 Operate the machine on the road ................................... 192
3.33.2 Operate on the road with a 3-point linkage mounted implement ............. 193
3.33.3 High speed road operation ........................................ 193
3.33.4 Basic towing .................................................. 193
3.33.5 Tow a stuck machine ............................................ 194
3.33.6 Tow a machine with a dead engine .................................. 194
3.33.7 Accumulator without pressure ..................................... 195
3.33.8 Transport the machine ........................................... 196
3.34 Performance recommendations ..................................... 197
3.34.1 Machine performance ............................................197
3.35 Tracks ............................................................. 198
3.35.1 Track selection ................................................. 198
3.35.2 Low profile tracks ............................................... 198
3.35.3 General ag tracks ............................................... 198
3.35.4 Extreme application tracks ........................................ 198
3.36 Debris deflectors ................................................... 200
3.37 Machine ballast .................................................... 202
3.37.1 Levels of ballast ................................................ 203
3.37.2 Add weights ...................................................204
3.37.3 Maximum machine weight ........................................ 204
3.38 Weights ........................................................... 206
3.38.1 Combinations of idler weights ...................................... 207
3.38.2 Install the front weights .......................................... 209
3.38.3 Remove the 20 front weights ...................................... 210
3.38.4 Remove the 32 front weights ...................................... 213
3.38.5 Install the idler weight ............................................216
3.38.6 Remove the idler weights ......................................... 217
3.38.7 Install the undercarriage weights .................................... 218
3.38.8 Remove the undercarriage weights .................................. 219
3.38.9 Measure the slippage ............................................ 220
3.39 Undercarriage ......................................................221
3.39.1 Undercarriage ................................................. 221
3.39.2 Turn performance ............................................... 222
3.40 Moldboard plough applications ..................................... 224
3.40.1 Moldboard plough applications ..................................... 224
3.40.2 Rollover ploughs ................................................225
3.41 Special application machines - towed scrapers ....................... 226
3.41.1 Ballast for towed scrapers .........................................226
3.41.2 Drawbars and hitches for a towed scraper ............................. 227
3.41.3 Hydraulic connections for a towed scraper ............................. 227
3.41.4 Connections for hydraulic power beyond - towed scrapers ................. 228
3.41.5 Laser level controls - land leveling applications .......................... 228
3.41.6 Operation guidelines - scraper ...................................... 228
3.41.7 Speed selection - scraper ......................................... 229
4 Maintenance ............................................................ 231
4.1 Lubricant viscosities and refill capacities ............................. 233
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Rubber Track Tractor
ACW3842360_V02
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4.1.1 Lubricant viscosities for ambient temperatures ......................... 233
4.1.1.1 Lubricant viscosities ................................... 233
4.1.1.2 Refill capacities ....................................... 233
4.2 Service intervals ................................................... 235
4.2.1 Maintenance chart .............................................. 235
4.2.2 Maintenance schedule ........................................... 236
4.3 Fuse panel ......................................................... 238
4.3.1 Main fuse panel ................................................ 238
4.3.2 Fuse block one ................................................. 239
4.3.3 Fuse block two .................................................240
4.3.4 Fuse relay block one ............................................. 241
4.3.5 Fuse relay block two ............................................. 242
4.3.6 Relay and fuse panel for chassis .................................... 242
4.3.7 Main fuse .................................................... 243
4.4 Engine ............................................................ 244
4.4.1 Replace the engine air filter ........................................244
4.4.2 Do a check of the engine oil level ................................... 244
4.4.3 Change the engine oil and oil filter ...................................245
4.4.3.1 Examine the used filters ................................ 247
4.4.4 Engine oil sample port ........................................... 247
4.4.5 Engine belts ................................................... 247
4.4.6 Engine temperature ............................................. 248
4.4.7 Open the engine cover ........................................... 248
4.5 Fan drive belt removal and installation ...............................249
4.5.1 Remove the fan drive belt ......................................... 249
4.5.2 Install the fan drive belt ...........................................250
4.6 Fuel system ........................................................253
4.6.1 Fuel cap ...................................................... 253
4.6.2 Fill the fuel system .............................................. 253
4.6.3 Change the prefilter and the fuel filters ............................... 254
4.6.4 Fuel water separator ............................................ 255
4.6.5 Prime the fuel system ........................................... 255
4.7 SCR system ....................................................... 257
4.7.1 Selective catalytic reduction (SCR) System ............................ 257
4.7.2 Supply module ................................................. 257
4.7.3 Fill the diesel exhaust fluid tank .....................................258
4.7.4 DEF heater circuit fuse ........................................... 258
4.7.5 DEF storage and shelf life ......................................... 258
4.8 Cooling system .................................................... 260
4.8.1 Clean the cooling cores .......................................... 260
4.8.2 Water valve shuto ............................................. 260
4.8.3 Do a check of the engine coolant level ................................261
4.8.4 Drain the engine coolant .......................................... 261
4.8.5 Cooling system additives ......................................... 262
4.8.6 Coolant sample ................................................ 262
4.8.7 Replace the water temperature thermostat ............................ 263
4.9 Flush and refill the cooling system .................................. 264
4.9.1 Coolant system fluid ............................................. 264
4.9.2 Flush the cooling system ......................................... 264
4.9.3 Refill the cooling system .......................................... 265
4.10 Hydraulics - check and change system oil ............................ 266
4.10.1 Do a check of the hydraulic system oil ................................ 266
4.10.2 Change the hydraulic system oil .................................... 267
4.11 Hydraulic filters .................................................... 269
4.11.1 Replace the transmission and steering filter ............................ 269
4.11.2 Replace the implement filters ...................................... 269
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ACW3842360_V02
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4.11.3 Replace the implement case drain filter ............................... 269
4.11.4 Replace the steering pump case drain filter ............................ 270
4.11.5 Remove the suction screen ........................................271
4.11.6 Replace the transmission oil ....................................... 272
4.12 Cab filtration ...................................................... 275
4.12.1 Primary fresh air filter ............................................ 275
4.12.2 Remove the primary air filter ....................................... 275
4.12.3 Filter maintenance .............................................. 275
4.12.4 Clean the filter ................................................. 276
4.12.5 Install the primary air filter .........................................276
4.12.6 Remove the recirculation filter ......................................276
4.12.7 Install the recirculation filter ....................................... 277
4.13 Maintenance access ................................................ 278
4.13.1 Remove the guards ............................................. 278
4.13.2 Remove the engine fan guards ..................................... 279
4.14 Undercarriage (Mobil trac) system ................................... 280
4.14.1 Do a check of the oil level for the drive wheel hubs ...................... 280
4.14.2 Change the drive wheel hub oil ..................................... 280
4.14.3 Do a check of the oil level for the idler wheel and the mid roller wheel hubs .... 281
4.14.4 Change the oil on the idler and the mid roller wheel hub ................... 281
4.14.5 Track and undercarriage inspection .................................. 281
4.14.6 Adjust the gauge spacing ......................................... 282
4.14.7 Measure the gauge spacing ....................................... 288
4.15 Special considerations - scraper .................................... 290
4.15.1 Belt untracking - scraper .......................................... 290
4.15.2 Weight transfer limit ............................................. 290
4.15.3 Towed scraper operation and inspection .............................. 291
4.15.4 Scraper setup ..................................................291
4.15.5 Retrieve a stuck machine / scraper .................................. 291
4.16 Detention the tracks ................................................293
4.16.1 Detension the tracks ............................................ 293
4.16.2 Release the pressure between the nipple and the filler valve ............... 294
4.17 Tension the tracks .................................................. 295
4.17.1 Add tension to the tracks ......................................... 295
4.18 Replace the track .................................................. 298
4.19 Track alignment .................................................... 300
4.19.1 Track alignment ................................................ 300
4.19.2 Check the alignment ............................................ 300
4.19.3 Adjust the track alignment ........................................ 301
4.20 Batteries .......................................................... 302
4.20.1 Remove the batteries ............................................ 302
4.20.2 Install the batteries .............................................. 303
4.21 Prepare for the cold season ......................................... 305
4.21.1 Cold season .................................................. 305
4.21.2 Cold start ..................................................... 305
5 Troubleshooting ......................................................... 307
5.1 Heating and air conditioning troubleshooting ........................ 309
5.1.1 Retrieve diagnostic information from the automatic temperature control unit .... 309
5.2 Electrical system troubleshooting ................................... 312
5.3 Brake troubleshooting .............................................. 313
5.4 Engine troubleshooting .............................................315
5.4.1 Low diesel exhaust fluid (DEF) level .................................. 319
5.5 Hydraulic troubleshooting .......................................... 321
5.6 3-point linkage troubleshooting ..................................... 323
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Rubber Track Tractor
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5.7 Transmission troubleshooting ...................................... 325
5.8 Steering system troubleshooting .................................... 327
5.9 Guidance troubleshooting .......................................... 332
5.9.1 VarioGuide ready indicator is not on .................................. 332
5.9.2 VarioGuide ready indicator is on .....................................333
5.9.3 VarioGuide de-activates during operation .............................. 333
5.10 Machine Error Codes ............................................... 335
5.10.1 Engine error codes .............................................. 335
5.10.2 Transmission error codes ......................................... 337
5.10.3 Armrest ECM error codes ......................................... 342
5.10.4 Auxiliary valve one ECM error codes ................................. 346
5.10.5 Auxiliary valve two ECM error codes ................................. 347
5.10.6 Auxiliary valve three ECM error codes ................................ 347
5.10.7 Auxiliary valve four ECM error codes ................................. 348
5.10.8 Auxiliary valve fiveECM error codes ................................. 348
5.10.9 Auxiliary valve six ECM error codes .................................. 349
5.10.10 Front lighting ECM error codes ..................................... 349
5.10.11 Roof lighting ECM error codes ..................................... 350
5.10.12 Rear lighting ECM error codes ......................................350
6 Specifications ........................................................... 353
6.1 Engine specifications ............................................... 355
6.2 Torque specifications ............................................... 356
6.2.1 Constant torque hose clamps ...................................... 356
6.3 Dimensions ........................................................ 357
6.3.1 Dimensions ................................................... 358
6.4 Noise vibration level ............................................... 359
6.5 Machine specifications ............................................. 360
6.6 Shipping weights .................................................. 363
7 Index ................................................................... 365
Table of contents
Rubber Track Tractor
ACW3842360_V02

Table of contents
Rubber Track Tractor
ACW3842360_V02

1 Safety
1.1 Safety Information ...................................................... 15
1.1.1 Operator Manual .................................................... 15
1.1.2 Safety symbol ...................................................... 15
1.1.3 Safety messages .................................................... 15
1.1.4 Information messages ................................................ 15
1.1.5 Safety signs ........................................................16
1.1.6 Important safety information ............................................16
1.1.7 General hazard information ............................................. 17
1.1.8 Pressurized air ...................................................... 18
1.1.9 Asbestos information ................................................. 18
1.1.10 Electrical storm injury prevention ........................................ 18
1.1.11 Mount and dismount the machine ....................................... 18
1.1.12 Before you start the engine ............................................ 19
1.1.13 Start the engine ..................................................... 19
1.1.14 Before operation .................................................... 19
1.1.15 Procedures for operation .............................................. 19
1.1.16 Park the machine .................................................... 20
1.1.17 Operator station .................................................... 20
1.1.18 Cut and crush prevention .............................................. 21
1.1.19 Rollover protective structure ........................................... 21
1.1.20 Burn prevention ..................................................... 22
1.1.21 Coolant ........................................................... 22
1.1.22 Oils .............................................................. 22
1.1.23 High pressure lines .................................................. 22
1.1.24 Fluid penetration .................................................... 23
1.1.25 Batteries .......................................................... 23
1.1.26 Exhaust fumes ..................................................... 24
1.1.27 Noise prevention .................................................... 25
1.1.28 Fire and explosion prevention ........................................... 25
1.1.29 Fire extinguisher .................................................... 26
1.1.30 Public road transportation .............................................. 26
1.2 Safety signs and labels .................................................. 27
1.3 Engine safety signs ..................................................... 28
1.3.1 Engine oil filter ..................................................... 29
1.3.2 Belt routing ........................................................ 29
1.3.3 Informational - cab air conditioning ....................................... 29
1.3.4 Separator filter ......................................................29
1.3.5 Fuel filter .......................................................... 30
1.3.6 Hot surface ........................................................ 30
1.3.7 High pressure hazard ................................................. 30
1.3.8 Entanglement ...................................................... 31
1.3.9 Entanglement ...................................................... 31
1.3.10 Run over hazard ..................................................... 31
1.3.11 Fuel filter .......................................................... 31
1.3.12 Separator filter ......................................................32
1.3.13 Informational - engine air cleaner ........................................ 32
1.3.14 Engine oil filter ..................................................... 32
1.3.15 Ether .............................................................32
1.3.16 Hot pressurized coolant ............................................... 33
1.3.17 Engine oil sign ...................................................... 33
1.3.18 No step ........................................................... 33
Table of contents
Rubber Track Tractor 13
ACW3842360_V02

1.4 Chassis safety signs .....................................................34
1.4.1 Engine cover support ................................................. 35
1.4.2 Radiation hazard .................................................... 35
1.4.3 Operators manual ................................................... 35
1.4.4 Torque ........................................................... 35
1.4.5 Ultra low sulfur diesel fuel ............................................. 36
1.4.6 Fall o hazard ...................................................... 36
1.4.7 Pinch hazard ....................................................... 36
1.4.8 Tiedown .......................................................... 36
1.4.9 Lift .............................................................. 37
1.4.10 Rear rollover ....................................................... 37
1.4.11 Crush warning ...................................................... 37
1.4.12 Power take o ...................................................... 37
1.4.13 Transmission oil fill...................................................38
1.4.14 Torque ........................................................... 38
1.4.15 Torque ........................................................... 38
1.4.16 No step ........................................................... 38
1.5 Cab safety signs ........................................................ 39
1.5.1 Run-over hazard ..................................................... 40
1.5.2 Roll-over hazard ..................................................... 40
1.5.3 Bystander notification ................................................ 40
1.5.4 Operators manual ................................................... 40
1.5.5 Park brake ......................................................... 41
1.5.6 Installation date ..................................................... 41
1.5.7 Alternate exit ....................................................... 41
1.6 Hydraulic safety signs ................................................... 42
1.6.1 High pressure hazard ................................................. 43
1.6.2 High pressure fluid ...................................................43
1.6.3 Hydraulic couplers ................................................... 43
1.6.4 Hydraulic oil filter .................................................... 43
1.6.5 Oil level ........................................................... 44
1.7 Electrical safety signs ................................................... 45
1.7.1 Rear terminal mini fuse relay ........................................... 46
1.7.2 Fuse / relays ....................................................... 46
1.7.3 Electrical hazard .....................................................46
1.7.4 Battery explosion .................................................... 46
1.7.5 12 volt ............................................................47
1.7.6 Electrical ground .................................................... 47
1.7.7 Wire access ....................................................... 47
1.7.8 Battery shut o .....................................................47
Table of contents
14 Rubber Track Tractor
ACW3842360_V02

1.1 Safety Information
1.1.1 Operator Manual
This operator manual uses the latest information available at the time of publication. Read the operator
manual carefully before operating the machine.
Right-hand and left-hand, as used in the operator manual, is determined by facing the direction that the
machine travels when in use.
Photos, illustrations, and data used in the operator manual were current at the time of publishing. Because
of possible production changes, each machine can vary. Manufacturer reserves the right to redesign and
change the machine as necessary without notification.
1.1.2 Safety symbol
The safety symbol tells you about a potentially
hazardous area!
Look for the safety symbol in this manual and on
the machine. The safety symbols tell you that
there is important safety instructions in the
manual.
GUID-4C201302-DBD2-4BFB-8D98-1DDED263BD6E-high.jpg [High]
Fig. 1
1.1.3 Safety messages
The words DANGER, WARNING or CAUTION are
used with the safety symbol. Learn these safety
messages and obey the recommended
precautions and safety instructions.
DANGER:
If you do not obey the recommended
precautions and safety instructions,
DEATH OR INJURY will occur.
WARNING:
If you do not obey the recommended
precautions and safety instructions,
DEATH OR INJURY can occur.
CAUTION:
If you do not obey the recommended
precautions and safety instructions,
INJURY can possibly occur.
GUID-73F05026-C37B-415A-8140-AD939A283378-high.jpg [High]
Fig. 2
1.1.4 Information messages
The words important and note are not related to personal safety, and are used to give information about
the operation and servicing of the machine.
IMPORTANT: Identifies special instructions or procedures which, if not followed, can cause damage to the
machine, the process, or the area around the machine.
[V]
GUID-BED3B890-BC33-4986-BA35-82EF8922534A [V2]
GUID-5D9F270E-D748-4741-82B1-BE49B78685F2 [V5]
GUID-E54F7740-C021-42A8-8784-4287BE4356C8 [V4]
GUID-9A909F52-D57E-4C30-8CC7-6FDB6D7E9982 [V3]
1. Safety
Rubber Track Tractor 15
ACW3842360_V02

NOTE: Information to make procedures easier.
1.1.5 Safety signs
WARNING:
Do not remove the safety signs. Replace safety signs that you cannot read, are damaged,
or are missing.
Clean the machine surface with a weak soap and water solution before you replace the safety signs.
Replacement safety signs are available from your dealer.
Always make sure that safety signs are in the correct locations and that you can read the safety signs.
Illustrations of safety sign locations are in this section.
Keep the safety signs clean. If necessary, use a weak soap and water solution.
1.1.6 Important safety information
IMPORTANT: Any Modifications to the machine or systems not authorized by AGCO will void the AGCO
Warranty. This includes, but is not limited to hitches.
WARNING:
When replacement parts are required for this product, AGCO recommends using AGCO
replacement parts or parts with equivalent specifications including, but not limited to,
physical dimensions, type, strength and material. Failure to heed this warning can get
untimely failures, product damage, personal injury or death.
Failure to obey basic safety rules and precautions can cause personal injuries during product operation,
maintenance, or repair. Know dangerous situations before an injury occurs.
A person must be alert to possible dangers. This person must also have the necessary training, skills and
tools to do these operations correctly.
Incorrect operation, lubrication, maintenance or repair of this product can be dangerous and can result in
injury or death.
Read and understand all the information about the operation, lubrication, maintenance, and repair before
operating on this machine.
The product and this manual give safety precautions and warnings. Bodily injury or death can occur to you
or to other persons if all warnings are not heeded.
Not every possible circumstance that can involve a potential danger can be anticipated. The warnings in
this publication and on the product are, thus, not all inclusive. If a tool or procedure, not recommended by
AGCO, is used, make sure they are safe for everyone.
An operator must make sure the product will not be dangerous or damaged by the operation, lubrication,
maintenance or repair procedures selected. Information, specifications, and illustrations in this publication
come from information available at the time of publication production.
Specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change
at any time. These changes can change the service that is given to the product. Get the complete and
most current information before starting a job. AGCO dealers have the most current information available.
GUID-2FB17168-6A01-47C5-B298-234AF171520B [V7]
GUID-F9D59F68-8014-4549-B346-3FE8D9739D94 [V2]
1. Safety
16 Rubber Track Tractor
ACW3842360_V02

1.1.7 General hazard information
CAUTION:
Carefully read the operator's manual
before operating the machine. See all
instructions and safety rules when
operating or doing maintenance.
GUID-FE6A41D4-536F-4C0D-BE60-FA0CCDEEB171-high.jpg [High]
Fig. 3
Do not start the engine until the area is free of
personnel. Honk the horn two times to alert
others. This will help in avoiding personal injury
because machine movement can occur.
Know the width of the equipment to keep correct
clearance when operating the machine near
fences or near boundary obstacles.
Wear a hard hat, protective glasses, and other
protective equipment, as required.
Do not wear loose clothing or jewelry that can
catch on controls or on other parts of the machine.
Make sure that all protective guards and all covers
are attached in position on the machine.
GUID-6CB742A7-222E-47ED-9806-1887BFD0CF24-high.jpg [High]
Fig. 4
Keep the machine free from unwanted material. Remove debris, oil, tools, and other items from the deck,
from walkways, and from steps.
Secure lunch boxes, tools, and other loose items that are not a part of the machine.
Know the appropriate work location hand signals and the personnel that are authorized to give the hand
signals. Get hand signals from one person only.
Never put maintenance fluids into glass containers. Drain all liquids into an approved container.
Discard any drained fluids and discard any filter elements according to local regulations.
Use all cleaning solutions with precaution.
Report all necessary repairs.
Do not let untrained or not approved personnel on the machine.
Do not smoke when servicing an air conditioner. Also, do not smoke if refrigerant gas can be present.
Inhaling the fumes that are released from a flame that contacts air conditioner refrigerant can cause bodily
harm or death.
Inhaling gas from air conditioner refrigerant through a lighted cigarette can cause bodily harm or death.
Unless being instructed dierently, complete the maintenance under the following conditions:
• Turn the battery disconnect switch to "o" position.
• The machine is parked on level ground.
• Implements are lowered to the ground.
GUID-45723AC0-5E25-4FA2-BB74-FF22568B117F [V3]
1. Safety
Rubber Track Tractor 17
ACW3842360_V02

• Transmission control lever is in the park position.
•The engine is stopped.
• The engine start switch is turned o and the switch key is removed.
• The machine has cooled down.
Any additional precautions must be observed based on the conditions and environment where the machine
is being used.
1.1.8 Pressurized air
Air under pressure can cause personal injury. When pressurized air is used for cleaning, wear a protective
face shield, protective clothing and protective shoes.
The maximum air pressure for cleaning purposes must be below 205 kPa (30 psi).
1.1.9 Asbestos information
AGCO equipment and replacement parts are asbestos free. AGCO recommends the use of only correct
AGCO replacement parts.
1.1.10 Electrical storm injury prevention
When lightning is striking in the vicinity of the machine, the operator should not attempt to dismount or
mount the machine.
If you are in the operator's station during an electrical storm, stay in the operator's station. If you are on the
ground during an electrical storm, stay away from the machine.
1.1.11 Mount and dismount the machine
Mount the machine and dismount the machine only at locations that have steps and/or hand holds. Before
mounting the machine, clean the steps and the hand holds. Inspect the stairs and hand holds. Make any
necessary repairs.
When dismounting the machine, descend the steps backwards, and maintain a three-point contact with
the steps and hand holds. Three-point contact is two feet and one hand or one foot and two hands.
Never mount a moving machine. Never dismount a moving machine. Never jump o the machine except in
an emergency.
Do not carry tools or supplies when you try to mount the machine or when you try to dismount the
machine. Use a hand line to pull equipment onto the platform.
Do not use any controls as hand holds when you enter the operator compartment or when you exit the
operator compartment.
GUID-774BCA83-ABC1-43DB-B35A-A04E184CA5F8 [V1]
GUID-DABC7CAA-9A08-4236-A20C-E92972E9FAB3 [V1]
GUID-8A44CF3B-7FC0-4A49-8BDF-71575A27E588 [V1]
GUID-0C2DDCD0-EBC4-429D-9582-2E6B1E2DC763 [V2]
1. Safety
18 Rubber Track Tractor
ACW3842360_V02

1.1.12 Before you start the engine
Start the engine only from the operator
compartment. Never short across the starter
terminals or batteries. Shorting can damage
electrical system or cause unexpected machine
movement.
Adjust the seat so full pedal travel can be achieved
with operator's back against seat back.
Make sure the machine is equipped with a lighting
system sucient for job conditions. Make sure all
machine lights are working properly.
Before starting the engine or moving the machine,
make sure no one is under, around or on machine.
Make sure area is free of personnel.
To honk horn the key must be turned to “run” to
enable the horn. As a warning honk horn twice, to
alert others.
GUID-6CB742A7-222E-47ED-9806-1887BFD0CF24-high.jpg [High]
Fig. 5
1.1.13 Start the engine
Move all hydraulic controls to the hold position before starting the engine.
Make sure the transmission control lever is in the park position.
Diesel engine exhaust contains products of combustion which can be dangerous. Always operate the
engine in a well ventilated area. If in a closed in area, vent the exhaust to the outside.
WARNING:
Machine will turn if turning the steering wheel when the transmission control lever is in
neutral and the engine is idling.
WARNING:
Do not use ether at any time. Use will cause engine damage and/or personal injury.
Do not start the engine until the area is free of personnel to prevent personal injury because of unexpected
machine movement.
1.1.14 Before operation
Clear all personnel from around the machine and the area.
Clear all obstacles from machine's path. Be careful of dangers, (electrical power lines, ditches, etc).
Make sure all the windows are clean and attached in the closed position.
Adjust the rearview mirrors for best visibility near the machine. Make sure the horn, backup alarm (if
equipped) and all other warning devices are working correctly.
On the drawbar-towed implements, fasten a transport chain of sucient capacity between the machine
drawbar support and implement. Give only enough slack in the chain to permit turning.
Only one instructor must be permitted to ride in the machine cab. Instructor must be seated in the
instructor seat with the seat belt fastened.
1.1.15 Procedures for operation
The machine will turn with the transmission control lever in the neutral position when the engine is
operating and the steering wheel is turned.
GUID-344A454E-7D26-49D5-9AB4-3FEEFA88AFD5 [V3]
GUID-B4E17348-4D58-4C2D-AFDB-7B7E7FC9E6AD [V2]
GUID-86EB8255-6A7F-48A0-9673-C9A47A0DB5E9 [V3]
GUID-2FAD1972-8BC6-4DCB-AD6B-A6507DBBE785 [V6]
1. Safety
Rubber Track Tractor 19
ACW3842360_V02

Only operate the machine while in the operator's seat. Securely fasten the seat belt while operating the
machine. Only operate the controls while the engine is operating.
Check for the correct operation of all the controls and the protective devices.
As a warning honk the horn twice to alert others in the area to prevent personal injury because of machine
movement.
During operation of the machine, report any damage recorded. Make any necessary repairs.
A rollover of machine can occur when working on hills, banks, or slopes. A rollover of machine can also
occur when crossing ditches, ridges, or other unanticipated obstacles.
Hold the attachments approximately 40 cm (16 in) above the ground level while driving the machine. Do
not drive the machine near an overhang, near the edge of a cli, or near edge of an excavation.
If the machine begins to sideslip on a grade, immediately reduce load and turn machine downhill.
Be careful to avoid any ground condition which will cause machine to tip over.
Keep the machine under control. Do not overload the machine beyond capacity.
Make sure the towing devices are sucient for the application.
Make sure the components on the 3-point linkage are sucient for the application.
Connect the trailing equipment only to a drawbar or hitch.
Never straddle a wire cable.
When maneuvering to connect equipment, make sure no personnel are between machine and trailing
equipment. Block up hitch of trailing equipment to align equipment with drawbar.
Know the maximum dimensions of the machine.
When operating on icy or muddy roads, reduce the travel speed to prevent losing control of machine.
Reduce travel speed if the stability of the machine is noticeably reduced.
Select a gear that controls machine speed when declining a hill.
Use the service brakes if required, to control machine speed. Never coast down a hill with transmission in
neutral.
Do not let passengers anywhere on the machine except on an approved passenger seat. Instructors must
have the instructor seatbelt securely fastened during any operation.
1.1.16 Park the machine
1. Park the machine on a solid, level surface.
2. Move the transmission control lever to the park position.
3. Lower all the implements to the ground.
4. Before stopping the engine, move the throttle control lever to the low idle position. Operate the engine
at low idle speed for five minutes to let the turbocharger cool.
5. Stop the engine and take the key with you.
6. Chock the front idler wheels or rear drive wheels.
7. Turn the battery disconnect switch to the o position.
8. Remove the battery disconnect switch key.
1.1.17 Operator station
Do not drill holes or weld on the cab rollover protective structure. (ROPS)
Any modifications to the inner operator station must not extend into the operator space.
Any item brought into the cab must not extend into defined operator space. Secure loose items. Objects
must not pose an impact hazard in rough terrain or if there is a rollover.
GUID-9B741642-8B50-4D46-83ED-4A460911A376 [V4]
GUID-8E29B67F-A956-4F31-997B-8035E2F7CE16 [V2]
1. Safety
20 Rubber Track Tractor
ACW3842360_V02