Ferroli ATLAS 62 User manual

GRUPPO
FERROLI
ATLAS
C€
ISTRUZIONE PER L'USO L'INSTALLAZIONE E LA MANUTENZIONE
INSTRUCCIONES DE USO, INSTALACIÓN Y MANTENIMIENTO
KULLANMA, KURULUM VE BAKIM TALIMATLARI
INSTRUCTIONS FOR USE, INSTALLATION AND MAINTENANCE
INSTRUCTIONS D'UTILISATION, D'INSTALLATION ET D'ENTRETIEN
OAHflET XPHIHT, ETKATAITATHT KAI EYNÏHPHTHI
AANWIJZINGEN VOOR GEBRUIK, INSTALLATIE EN ONDERHOUD
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ATLAS tffiot¡
EN
1. GENERAL INSTRUCTIONS
. Carefully read the instructions contained in this ¡nstruct¡on booklet.
. After boiler installation, inform the user regarding its operation and give him this
manual, which is an integral and essent¡al part ofthe product and must be kept with
care for future reference.
. lnstallation and maintenance must be carried out by professionally qualifìed person-
nel, according to current regulations and the manufacturer's instructions. Do not car-
ry out any operation on the sealed conlrol parts.
. lncorrect installation or inadequate maintenance can result ¡n damage or injury. The
Manufacturer declines any liabil¡ty for damage due to errors in installation and use
or failur€ to follow the instructions.
. Befor€ carrying out any cleaning or maintenance operat¡on, disconnect the unit from
the power supply using the system switch and/or the special cut-off devices.
. ln case of a fault and/or poor opêration, deactivate th€ unit and do not att€mpt to
repair it or directly intervene. Contact professionally qualifìed personnel. Repair/re-
placement of the products must only be canied out by professionally qualified using
or¡ginal spare parts. Failure to comply w¡th the above could affect the safety of the
unit.
. This un¡t must only be used for its intended purpose. Any other use is considered
improper and therefore dangerous.
. The packing mat€rials are potent¡ally hazardous and must not be left within the
reach of children.
. The images given in this manuel ar€ a simplified representat¡on of the product. ln
this representation there may be slight and insignificant differences with respect to
the product supplied.
2. OPERATING INSTRUCTIONS
2.1 lnlroduction
Dear Customer,
Thank you for choos¡ng a FERROLI boiler featuring advanced design, cutting-edge
technology, h¡gh reliabil¡ty and quelity construclion. Please read this manual carefully
sinc€ it provides important information on safe instellation, use and maintenance.
ATLAS is a h¡gh-eff¡c¡ency heat generator for the production of heating hot water, suita-
ble for operation with blown oil or ges burners. The boiler shell consists of cast iron ele-
menls, ass€mbled w¡th steel stays and double cones, whose profile is specially designed
with optimum division of the fìns, offering high thermal efficiency and therefore high en-
ergy-savrng.
2.2 Control oanel
fig. I - Control panel for models ATI-AS 32-78
45
Key
{ = Thermometer
2= lgnition switch
3 = Manual reset safety thermostat
!,= 1st stage temperature control knob
5 = 2nd stage temperature control knob
2.3 Turnino on and off
Boiler l¡ghtlng
Open the fuel shutoff valves.
Switch on the power to the un¡t.
Press button 2 ol fig' 1 to feed the boiler and burner. Refer to the burner manual for op-
6ration.
Turn¡ng thE boile¡ off
For brief shutdown periods just press button 2 of fig. I on the control panel , bringing it
to posit¡on "0". For long shutdown periods, as well as operating button 2 also close the
fuel shutoff valve . To avoid damage caused by freezing during long shutdowns ¡n winter,
add a suitable antifreeze to the system or completely drain the system.
2.4 Adlustments
Heating temperaturs setting
Set the required system temperature with the conlrol thermostat 4 of fig. l .
For the model ATLAS 95, with the control thermostat 5 then set the temperature of the
2nd stage to a temperature 1 0'C lower than that of the 1 st stage.
¡1gp IMPORTANT: The t€mperature sott¡ng of the 2nd stage must always be
l'Á:Ét lower than that of the lst stage..
fig. 3 - Tomperature adjustment for model ATLAS 95
Room temperature adjustment (with optional room thermostat)
Using the room thermostat, set the temperature desired in the rooms. lf the room ther-
mostat is not installed the boiler will keep the heating system at ¡ts setpoint temperature.
3, INSTALLATION
3.1 General lnstructions
BOILER INSTALLATION MUST ONLY BE PERFORMED BY OUALIFIED PERSON.
NEL, IN ACCORDANCE WITH ALL THE INSTRUCTIONS GIVEN IN THIS TECHNICAL
MANUAL, THE PROVISIONS OF CURRENT I-AW, THE PRESCRIPTIONS OF NA-
TIONAL AND LOCAL STANDARDS AND THE RULES OF PROPER WORKMANSHIP.
3.2 Place of installation
The boiler must be installed in a special room with ventilation openings towards the out-
side ¡n conformity with current regulations. lf there are several burners orextraction un¡ts
that can work together in the same room, the ventilation openings must be sized for si-
multaneous operation of all the units The place of instellation must be free of flammable
objects or mater¡als, corrosive gases, volatile substances or dusts which, sucked by the
burner fan, can obstruct the pipes inside the burner or the combustion head. The room
must be dry and nol exposed lo rain, snow or frost.
ñ,aS> lf the unit is enclosed in a cabinet or mounted alongside, a space must be pro-
¡Jlg vided for removing the casing and for normal mainienance òperations. ln par-
ticular, efter boiler installation with burner on the front door, make sure the front
door can open freely withoul the burner striking walls or other obstacles.
The heating capacity of the unil must be previously established by calculating the build-
ing's heat requirement according to the current regulations. The system must be prov¡d-
ed with all the componenls for correct and regular operation. lt is adv¡sable to install
shutoff valves between the boiler and heating system allowing lhe boilerto be isolated
from the system if necessary.
The safety valve outlet must be connected to a funnel or collection pipe to pre-
vent water spurting onto the floor in case of overpressure ¡n the hêating circu¡t.
OtheMise, ¡f the discharge valve cuts in and floods the room, the boiler manu-
facturer cannot be held liable.
Do not use the water system pipes to earth eleclrical appliances.
Before installation, carefully wash all the pipes of the system to remove any residuals or
impurities that could affect proper operation of the unit.
Carry out the rel€vant connecl¡ons according to the diagram in and thecap. 5 symbols
giv€n on the un¡t.
tl.î;> The un¡t is not supplied with an expansion tank; its connect¡on must lherefore
lìg be carried out by ihe lnstaller. The þressure in the system, when cold, must be
1 bar.
Water system character¡stics
ln the presence of water harder than 25' Fr (1'F = 1 Oppm CaCO3), us€ suitably treated
water in orderto avo¡d possibl€ scaling in the boiler. Treatment must not reduce the hard-
ness to valu€s below 15'F (Decree 236/88 for uses of wat€r intended for human con-
sumpt¡on). Treatment of lhe water used is indispensable in case of very larg€ syst€ms
or wilh frequent introduction of replenishing wat€r in the system.
lf water softeners are ¡nstalled at the boiler cold water inlet, make sure not to
reduce the water hardness too much, as lhis could cause early deterioration of
the magnesium anode in the hot water tank.
Antif¡eeze system, antifreeze flulds, additives and inhlbito¡s
lf it becomes necessary, it is permissible to us€ ant¡freêzê Ruìd, edditives and inhibitors
only if the manufacturer of these fluids or addit¡ves guarantees they are suitable for lhis
use and cause no damagê to the h€at exchanger or other components and/or matêr¡als
of the boiler unit and system. lt is prohibited to use generic ant¡freeze fluid, additives or
inhíbitors that are not expressly suited for use in heating systems and compatible with
lhe materials of the boiler unit and system,
3.4 Burner connect¡on
An oil or gas burner, with blown air for pressured furnaces, can be used if its operation
characteristics are suitable for the size of the boiler furnace and its overpressure. The
choice of bumer must be made beforehand, following the manufacturer's instructions,
according to lhe work renge, fuel consumption and pressures, as well as the length of
the firebox. lnstall the burner in compliance with the Manufacture/s instructions.
fig. 3 - Temperature
fig. 2 - Control panel for models ATLAS 95
EN
cod.35405123 - 0212010 (Rev.00) 17

tffiut¡ ATLAS
Connection to the electrlcal grid
The unit's electrical safoty is only guaranteed when conectly connecled to an efficient
earthing system executed according lo curent safety standards. Have lhe efficiency and
suitâbil¡ty of the earthing system checked by professionally qualified personnel. The
manufacturer is not responsible for any damage caused by failure to earth the system.
Also meke sure lhat the electrical system is adequate for the maximum power absorbed
by the unit, as specified on the boiler dataplate.
The boiler ¡s prewired and provided with a Y-cable and plug for connection to the eleclricity line.
The connections to lhe grid must be made w¡th a permanent conneclion and equipped with a bi-
polar swilch whose conlacls have a minimum opening of at least 3 mm, interposing fuses of max.
3A between the boiler and the line, ll is ¡mportant to respect the polarities (LINE: brown wire / NEI.J-
TRAL: blue wire / EARTH: yellow-green w¡re) in making connections to the olectrical line. Dur¡ng
installalion or when changing lhe power cable, lhe earth wire must be lefr 2 cm longer than the
olhers.
The user must never change the unit's power cable. lf the cable gets damaged, switch
off the un¡l and have it changed solely by professionally qualifed personnel. lf changing
the electric power cable, use solely "HAR H05 W+" 3x0.75 mm2 cable with a maxi-
mum outside diameter of 8 mm.
Accessing the electrlcal terminal block
Undo the two screws "4" located on the top part of the control panel and remove the
cover "B".
The unit must be connected to a flue designed and built in compliance with current reg-
ulations, The pipe betweôn th6 boiler and flue must be made from material suitable for
the purpose, i.e. heat and corrosion resistant. Ensure the seal at the joints and insulate
the enlire pipe between boiler and flue, to prevent the formation of condensate.
4. SERVICE AND MAINTENANCE
All adjustm6nt, conversion, start-up and maintenance operalions descr¡bed below must only be
canied out by Qualified Personnel (meet¡ng thê professional technical requhements presøibed by
cunen[ regulalions) such as those of lhe Local After-Sales Technical Service.
FERROLI declines any liability for damage and/or ínjury caused by unqualifìed and unâulhor¡sed
peopla lamp6ring w¡th the unit.
4Jltli!$ne[lr
Burner adJustment
Boiler efficiency and correct operal¡on depend above all on accurate bumer adjustments. Carefully
follow the Manufacturer's instructions, The two-slage burnêrs must have the first slagê ed¡usted to
e power level not below the boile/s rated min. power. The power of the second stage musl nol be
higher than lhe boile/s rated max. power.
¿1.2 Start-up
^ Checks to be made at fìrst lighling and after all maintenance operations lhet involvêd dis-
7\ connecting from the system-s or ãn operation on safety devicäs or parts of the boiler:
Before lighting the bo¡ler
. Open any on-off valves betweên the boiler and the systems.
. Check the seal ofthe fuel system.
. Check corect prefìlling of lhe expans¡on lank.
. Fill the water system and make sure that all air contained in the boiler end lhe system has
been vented, by opening the ak valve on the boiler and any air valves on lhs system.
. Make sure there are no waler leaks in the system, domestic hot water circuils, connect¡ons
or boiler.
. Check conect connect¡on of the electrical system and efficiency of the earlhing system
. Make sure there are no flammable liquids or materials in the immediate v¡cinity of tho boiler
Checks during operation
. Light the unit on as described in sec. 2.3.
. Make sure the fuel circuit and water systems are tight.
. Check th€ effic¡ency of the flue and a¡rlfumê ducts while the boiler is working.
. Make sure the water is circulaling properly between the bo¡ler and the systems.
. Check proper lighting of th€ boiler by doing several tests, turning it on and off with
the room lhermostat or remote control,
. Make sure the fuel consumption indicated on the meter matches that given in the
technical data table on sec. 5.3.
. Make sure the fumebox and burner door ere tight.
. Make sure the burnerworks properly. This check must be made with the special in-
struments, follow¡ng the manufacturer's instructions.
4.3 Malntenance
Pêriod¡cal check
To ensur€ correct operation of the unit over time, have qualified personnel carry out a
yearly check, providing for the following:
The control and safety devices must funct¡on correctly.
The fume evecuation circuit must be perfectly efficient.
Make sure there are no obslructions or denls in the fuel supply and return pipes.
Clean the fìlter of the fuel suction line.
Measure the corr€ct fuel consumption
Clean the combuslion head in the fuel outlel zone, on the swirl disc.
Leave the burner on at max. for about ten minutes, then enalyse the combustion,
checking:
- Correct setting of the elements specifìed in this manual.
- Têmperatures of fumes at the flue
- COz p€rcentage content
The airlfume terminal and ducts must be free of obstructions and leaks
The burner and exchanger must be clean and free of deposits. For cleaning do not
use chemical products or wire brushes.
The fuel and water systems must be tight.
The wat€r pr€ssure in lhe system wh€n cold must be approx. 1 bar; othenrrise bring
¡t to that value.
. The circulating pump must not be blocked.
. The expansion tank (not supplied) must be filled.
ñ,îS> The boiler casing, control panel and aesthetic parts cân ba cleaned w¡th a soft
U€ damp cloth, lf nãðessary ioaked in soapy watàr. Do not use any abrasive de-
tergents and solvents.
Bo¡ler cleanlng
1. Disconnect the power supply to the boiler.
2. Remove the front top and bottom panel.
3. Open the door by undoing the knobs.
4. Clean the inside of the boiler and the entire path of exhausl fumes, using a tube
brush or compressed air.
5. Then close the door, securing ¡t with the knob.
To clean the burner, refer to the Manufacturer's ¡nstructions.
4.4 Troubleshootino
Fault
Two shuldown conditions reseltable by the user can occur:
A Burnershutdown signalled by the special indicator. Refertothe burnermanual.
B Cutting in of thê safety thermostat, which occurs when the boiler temperature
reaches a value beyond which a dangerous cond¡tion may be created. To re-
slore op€ration, unscÍew câp 3 of fig. 1 and press the resel button below.
lf the problem pers¡sts, request the ass¡stance of Qualified Personnel or the After-Sales
Cenlre.
ln cesô of a fault and/or poor operation, deactivate the unit, do not try to f¡x the problem
or directly carry out any operation. Contact authorised and professionally qualifìed per-
sonnel.
flg. 4 . Accessing the terminal block
EN1B cod.35405123 - 0212010 (Rev.00)

ATLAS tffiot¡
5.1 Dlmens¡ons. connections and main comoonents
fig. 5 - Dimensions, connectlons and ma¡n components
System delivery - 1" 1/2"
System retum - 1" 1/2'
Healing system ùair' - 112"
Flus connection
Burner connection
Safety and heating temperature bulb
Pressure loss water side
ó0
50
40
30
20
10
02000
A mbar
B Flowrate l/h
5.3 Techn¡cel data table
3000 3500 4000
B
fig.6-Pressureloss
a1
a2
a3
a4
a5
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cod.35405123 - 0212010 (Rev.00) 19

fffiut¡ ATLAS
5.4 Wlrlno diaoram
Main wiring d¡agram ATLAS 32-78
L
+11 fig.7 - Main wiring diagram AILAS 32-78
Key fì9. 7 and fig. I
32 Heating circulating pump (not supplied)
49 Safety thermoslat
72 Room thermostat (not supplied)
63 Bo¡ler control thermostat
98 Switch
211 Burner connector (not supplied)
Electr¡cal connection diagram ATLAS 32-78
Main wiring diagram ATLAS 95
L
2
1+lr fig. 9 - Main wiring diagram ATLAS 95
Key fig. 9 and fig. 10
32 Healing circulating pump (not supplied)
49 Safety thermostat
72 Room thermostat (not supplied)
98 Switch
170 1st Stâge bo¡ler control thermostat
17'l 2nd Stage boiler control thermostat
211 Burner connêctor (not supplied)
Electr¡cal connectlon d¡egram ATLAS S5
fig. I - Electrical connect¡on díagram ATLAS 32-78
20 cod.35405123 - 0212010 (Rev.00)

FERROLI S.p.A"
Via Ritonda 78la
37047 San Bonifacio - Verona - ITALY
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