Fervi 0560 User manual

USE AND
MAINTENANCE MANUAL
Bench chamfering machine
Art. 0560
ORIGINAL INSTRUCTIONS
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PREFACE
Read this manual before
operation
ORIGINAL INSTRUCTIONS
Before starting any operation it is compulsory to read this instruction manual. The guarantee
of
smooth operation and full performance of the machine is highly dependent on the
application of all the instructions contained in this manual.
Qualifications of the operator
The
operators assigned to using this
machine must
be supplied with all of
t
he necessary
information and instruction and should be
provided with
adequate training
regarding
safety in pertaining to
:
a)
The conditions of use of the equipment;
b)
Foreseeable abnormal situations;
pursuant to art. 73 of Legislative Decree no. 81/08.
We gu
arantee the
m
achine
complies with
the specifications and technical instructions
described in th
is
Manual on the date of issuance, listed on
herein
. However, the
machine may
undergo technical modifications
in the future
, which
may
also
be
significant,
witho
ut the manual being updated.
Contact FERVI for information on any variations that may have been made.
V
ERSION
. 1
February 2013
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Table of C
ontents
1
INTRODUCTION
................................
................................
................................
...............
4
1.1
Graphic form of the alerts related to safety, operation, risk warnings
..........................
4
1.2
Preface
................................
................................
................................
..........................
5
2
GENERAL SAFETY WARNI
NGS
................................
................................
..........................
6
2.1
General safety r
egulation
s for machine equipment
................................
.......................
6
2.2
Safety rules for ele
ctric machine
-
tools
................................
................................
..........
8
2.3
Technical support
................................
................................
................................
..........
8
2.4
Other provisions
................................
................................
................................
...........
8
3
TECHNICAL SPECIFICAT
IONS
................................
................................
..........................
9
4
DESCRIPTION OF THE M
ACHINE
................................
................................
....................
10
4.1
Description of the main parts
................................
................................
......................
11
4.2
Plates
................................
................................
................................
..........................
13
4.3
Pictograms
................................
................................
................................
..................
13
5
MACHINE I
NSTALLATION
................................
................................
...............................
15
5.1
Connection of the electric power supply plug and start test
................................
........
15
6
MAIN SWITCH AND CONT
ROL SWITCH
................................
................................
...........
16
6.1
Main switch
................................
................................
................................
.................
16
6.2
Stop switch
................................
................................
................................
.................
16
7
OPERATION
................................
................................
................................
....................
17
7.1
Precautions for use
................................
................................
................................
.....
17
7.2
Before using the Bench chamfering machine
................................
..............................
18
7.3
Use of the Bench chamfering machine
................................
................................
........
18
7.4
Adjusting the Bench chamfering machine
................................
................................
...
19
8
MACHINE SAFETY DEVIC
ES
................................
................................
............................
20
8.
1
Electrical safety devices
................................
................................
..............................
20
8.2
“Mechanical” safety devices
................................
................................
........................
21
8.2.1
Interlocking of the guide rails
................................
................................
....................
21
9
MAINTENANCE
................................
................................
................................
...............
22
9.1
Routine maintenance
................................
................................
................................
..
22
9.2
Replacement of cutting inserts
................................
................................
...................
23
10
DISPOSAL OF COMPONEN
TS AND MATERIALS
................................
............................
23
11
EXPLODED VIEW AND SP
ARE PARTS
................................
................................
...........
24
12
DIAGRAM OF THE ELECT
RICAL CIRCUIT
................................
................................
......
26
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1
INTRODUCTION
This
manual is
designed
to provide the knowledge
required
for the use and maintenance of
the
B
ENCH CHAMFERING MACH
INE
A
RT
.
0560
and
to provide the operator a
ssigned to the
device with a sense of r
esponsibility and
knowledge of its
possibilities and limit
ations
.
As the machine is
assigned
to experienced and skilled operators, the
operator must have a
thorough knowledge of
following machines
if they are to be
us
ed safely and effectively.
Selecting
personnel is an important factor for efficiency and safety in the workplace, and the
people considered suitable to perform a specific job must have the sufficient physical and
mental capacity to allow them to understand
the instructions that they are given.
1.1
Graphic form of the alerts related to safety, operation, risk warnings
The following boxes are designed to attract the attention of the reader / user for the purposes
of proper and safe use of the machine:
Pay att
ention
Highlights rules on behaviour to be followed to prevent damage to the machine and/or the
occurrence of dangerous situations.
Residual risks
Highlights the presence of dangers that cause residual risks to which the operator must pay
attention i
n order to prevent injury or material damage.
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1.2
Preface
For
the
safe and
simple
operation of the Chamfering machine, this manual must be read
carefully
to gain
the necessary kno
wledge. In other words, the lifespan
and performance of
the machine are depen
dent on how it is used.
Even if already familiar with the Bench chamfering machine, it is necessary to follow the
instructions contained herein, in addition to the general precautions to be observed while
working.

Acquire full knowledge of the machine.

Rea
d this manual carefully to learn about: operation, safety devices and all necessary
precautions. All of this allows safe use of the machine.

Wear appropriate clothing for the job.

The operator must wear appropriate clothing to prevent the occurrence of unp
leasant
accidents.

Take proper care of the machine.
Use of the machine
The machine must only be used by personnel who have been specially trained
in its use
by
authori
s
ed personnel.
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2
GENERAL SAFETY WARNI
NGS
2.1
General safety rules for machine equ
ipment
Risks associated with the use of the machine
DO NOT underestimate the risks associated with the use of the machine and concentrate on the work that
is taking place.
Risks associated with the use of the machine
Despite the implementation of
all the safety devices for safe use of the machine, it is
necessary to take note of all the requirements for the prevention of accidents detailed in the
various sections of this manual.
Risks associated with the use of the machine
Each
and every
perso
n responsible for
the
use and maintenance should have first
read the
instruction booklet and
the chapter on safety
in particular
.
The person in charge of company safety in the workplace is advised to receive written
confirmation of
t
he above.
Protectiv
e equipment for the operator
Before starting any work on the machine, the operator must wear the appropriate personal
protective equipment (PPE) such as goggles, gloves and non
-
slip shoes.
Qualifications of the operator
The
operators assigned to usi
ng
this machine must have all the necessary information and
instruction and should be given adequate training in relation to safety regarding:
a.
the conditions of use of the equipment;
b.
foreseeable abnormal situations;
pursuant to art. 73 of Legislative Decre
e no. 81/08.
1.
Read this manual carefully, in order to work safely.
2.
Always check the efficiency and integrity of the machine.
3.
Before connecting the machine to the mains,
ensure
that the rotating parts are not
damaged or badly worn.
Ensure
that the switch
is in the resting position.
4.
Do not start the machine in an enclosed or poorly ventilated
area
and in the presence of
flammable and/or explosive atmospheres. Do not use the m
achine in damp and/or wet
areas
and do not expose it to rain.
5.
Avoid accidental star
ting.
6.
Before starting the machine
make a habit of
checking that no adjustment or service
keys have been left inserted.
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7.
Keep the work area tidy and free from encumbrances.
Untidiness causes accidents
.
8.
Make sure that your work environment is forbidden to chi
ldren, strangers and animals.
9.
Do not subject the machine to performance levels above those for which it was
designed. Only employ the machine in the manner and for the intended uses described
in this instruction manual.
10.
Remain balanced whilst working
.
11.
Only
work with good lighting.
12.
Always wear protective goggles and gloves while working. In the event dust is
produced, use appropriate masks.
13.
Wear appropriate clothing. Loose clothing, jewellery, long hair, etc., can catch on the
moving parts, causing irreparab
le injury.
14.
Do not grasp tools while they are in motion
.
15.
To stop the tools of the machine, always and only use the stop command device (red
button).
16.
Do not move away from the machine until the tools and other moving parts, have
completely stopped.
17.
Replace w
orn and/or damaged parts, check that the guards and protection devices work
correctly before operating.
You may, if necessary, have the machine
checked by the
service support personnel. Use only original spare parts.
18.
Unplug the power cord of the machine fr
om the power outlet when:

not using the machine;

it is left unattended;

performing maintenance or registration operations, because it does not work
properly;

the power cord is damaged;

replacing the tools or the cutting inserts;

performing movement
and/or
transport
operations
;

cleaning.
19.
It is recommended that users of this publication, for maintenance and repair, have a
basic knowledge of the mechanical principles and procedures inherent in the techniques
for the repair.
20.
The person responsible for company s
afety will establish that the personnel
assigned to the
use of the machine have read and understood this manual in
its entirety.
21.
Responsibility for verifying the risk status at the company remains with the
person in charge of safety, according to Legislati
ve Decree no. 626/94.
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2.2
Safety rules for electric machine
-
tools
Changes to the electrical system

Do not modify the machine's electrical system in any way. Any attempt to do so may impair the
operation of the electrical devices causing a malfunction or
accident.

Work on the electrical system of the machine mus
t therefore be carried out
by authorised personnel
only
.

If you hear unusual noises, or notice anything strange, stop the machine immediately. After performing
a check and, if applicable, the necess
ary repairs.
1.
The supply voltage must correspond to that stated on the plate and in the technical
specifications (230 V / 50 Hz).
Do not use any other type of power supply.
2.
The use of a life
-
saving device on the electric power supply for a nominal trip ra
nge of
10 to 30 mA is recommended
. For detailed information, contact your electrician.
3.
The mains socket must be double pole switched and grounded (10 / 16 A, 250 V), any
extension cords must have the same or greater cross sections than those of the
machine
's power cord.
4.
Ensure
that the power cord does not come into contact with hot objects, surfaces that
are wet, oily and/or have sharp edges.
5.
The power cable must be checked regularly and before each use to check for signs of
damage or wear. If not in a good
condition, do not use the machine, and replace the
cable.
6.
Do not use the power cord to lift the machine or to remove the plug from the socket.
2.3
Technical support
For any problem or request for clarification, please do not hesitate to contact the Support
Se
rvice of the dealer
where the machine was purchased, with its
competent and specialised
staff, specific equipment and original spare parts.
2.4
Other provisions
The first thing to do when starting
work
is to check the presence and integrity of the guards
and t
he operation of the safety devices.
If any defect is encountered do not use the Bench chamfering machine!!
It is absolutely forbidden, therefore, to modify or remove guards, safety devices,
informative labels and plates.
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3
TECHNICAL SPECIFICAT
IONS
Mode
l
Art. 0560
Technical data
Power (W)
250
Voltage (V)
230
Frequency (Hz)
50
Rotation speed (rpm)
2,800
Mill size (mm)
80
Chamfering capacity 45° (mm)
5
Weight (kg)
25
Chamfer angle
45°
Material input angle
90°
Guide width (mm)
50
Guide
length (mm)
400
Noise level (dB)
65
Motor
data
Type
Single
-
phase,
asynchronous
Class
B
Degree of protection
IP 44
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4
DESCRIPTION OF THE M
ACHINE
The Bench chamfering machine is very simple to use and has been designed to chamfer the
rough edges of
metal parts and components. In particular
,
it is used to chamfer rough edges
at 90°.
The characteristics that distinguish the Bench chamfering machine are the speed and ease of
use.
The machine consists of a metal base, a guide on which to slide the piece
and an electric
motor on which is mounted an insertable milling cutter.
The guide is provided with two steel sliding planes, which are perpendicular to each other and
inclined at 45° with respect to the vertical plane.
The milling cutter is almost entirel
y covered by the guide itself, which therefore acts as a
protective guard.
The machine is able to perform a maximum chamfer of 5 mm.
The start and stop are controlled with two buttons located on the upper part of the electrical
panel.
In the part of the m
achine opposite the working section, there is a drawer for the collection of
filings that build up during the processing of the workpieces.
Moving parts
A part of the cutter used to perform the work is not protected.
Therefore, appropriate PPE, such as
goggles and gloves, must ALWAYS be used.
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