Fervi 0560 User manual

USE AND
MAINTENANCE MANUAL
Bench chamfering machine
Art. 0560
ORIGINAL INSTRUCTIONS
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PREFACE
Read this manual before
operation
ORIGINAL INSTRUCTIONS
Before starting any operation it is compulsory to read this instruction manual. The guarantee
of
smooth operation and full performance of the machine is highly dependent on the
application of all the instructions contained in this manual.
Qualifications of the operator
The
operators assigned to using this
machine must
be supplied with all of
t
he necessary
information and instruction and should be
provided with
adequate training
regarding
safety in pertaining to
:
a)
The conditions of use of the equipment;
b)
Foreseeable abnormal situations;
pursuant to art. 73 of Legislative Decree no. 81/08.
We gu
arantee the
m
achine
complies with
the specifications and technical instructions
described in th
is
Manual on the date of issuance, listed on
herein
. However, the
machine may
undergo technical modifications
in the future
, which
may
also
be
significant,
witho
ut the manual being updated.
Contact FERVI for information on any variations that may have been made.
V
ERSION
. 1
February 2013
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Table of C
ontents
1
INTRODUCTION
................................
................................
................................
...............
4
1.1
Graphic form of the alerts related to safety, operation, risk warnings
..........................
4
1.2
Preface
................................
................................
................................
..........................
5
2
GENERAL SAFETY WARNI
NGS
................................
................................
..........................
6
2.1
General safety r
egulation
s for machine equipment
................................
.......................
6
2.2
Safety rules for ele
ctric machine
-
tools
................................
................................
..........
8
2.3
Technical support
................................
................................
................................
..........
8
2.4
Other provisions
................................
................................
................................
...........
8
3
TECHNICAL SPECIFICAT
IONS
................................
................................
..........................
9
4
DESCRIPTION OF THE M
ACHINE
................................
................................
....................
10
4.1
Description of the main parts
................................
................................
......................
11
4.2
Plates
................................
................................
................................
..........................
13
4.3
Pictograms
................................
................................
................................
..................
13
5
MACHINE I
NSTALLATION
................................
................................
...............................
15
5.1
Connection of the electric power supply plug and start test
................................
........
15
6
MAIN SWITCH AND CONT
ROL SWITCH
................................
................................
...........
16
6.1
Main switch
................................
................................
................................
.................
16
6.2
Stop switch
................................
................................
................................
.................
16
7
OPERATION
................................
................................
................................
....................
17
7.1
Precautions for use
................................
................................
................................
.....
17
7.2
Before using the Bench chamfering machine
................................
..............................
18
7.3
Use of the Bench chamfering machine
................................
................................
........
18
7.4
Adjusting the Bench chamfering machine
................................
................................
...
19
8
MACHINE SAFETY DEVIC
ES
................................
................................
............................
20
8.
1
Electrical safety devices
................................
................................
..............................
20
8.2
“Mechanical” safety devices
................................
................................
........................
21
8.2.1
Interlocking of the guide rails
................................
................................
....................
21
9
MAINTENANCE
................................
................................
................................
...............
22
9.1
Routine maintenance
................................
................................
................................
..
22
9.2
Replacement of cutting inserts
................................
................................
...................
23
10
DISPOSAL OF COMPONEN
TS AND MATERIALS
................................
............................
23
11
EXPLODED VIEW AND SP
ARE PARTS
................................
................................
...........
24
12
DIAGRAM OF THE ELECT
RICAL CIRCUIT
................................
................................
......
26
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1
INTRODUCTION
This
manual is
designed
to provide the knowledge
required
for the use and maintenance of
the
B
ENCH CHAMFERING MACH
INE
A
RT
.
0560
and
to provide the operator a
ssigned to the
device with a sense of r
esponsibility and
knowledge of its
possibilities and limit
ations
.
As the machine is
assigned
to experienced and skilled operators, the
operator must have a
thorough knowledge of
following machines
if they are to be
us
ed safely and effectively.
Selecting
personnel is an important factor for efficiency and safety in the workplace, and the
people considered suitable to perform a specific job must have the sufficient physical and
mental capacity to allow them to understand
the instructions that they are given.
1.1
Graphic form of the alerts related to safety, operation, risk warnings
The following boxes are designed to attract the attention of the reader / user for the purposes
of proper and safe use of the machine:
Pay att
ention
Highlights rules on behaviour to be followed to prevent damage to the machine and/or the
occurrence of dangerous situations.
Residual risks
Highlights the presence of dangers that cause residual risks to which the operator must pay
attention i
n order to prevent injury or material damage.
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1.2
Preface
For
the
safe and
simple
operation of the Chamfering machine, this manual must be read
carefully
to gain
the necessary kno
wledge. In other words, the lifespan
and performance of
the machine are depen
dent on how it is used.
Even if already familiar with the Bench chamfering machine, it is necessary to follow the
instructions contained herein, in addition to the general precautions to be observed while
working.

Acquire full knowledge of the machine.

Rea
d this manual carefully to learn about: operation, safety devices and all necessary
precautions. All of this allows safe use of the machine.

Wear appropriate clothing for the job.

The operator must wear appropriate clothing to prevent the occurrence of unp
leasant
accidents.

Take proper care of the machine.
Use of the machine
The machine must only be used by personnel who have been specially trained
in its use
by
authori
s
ed personnel.
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2
GENERAL SAFETY WARNI
NGS
2.1
General safety rules for machine equ
ipment
Risks associated with the use of the machine
DO NOT underestimate the risks associated with the use of the machine and concentrate on the work that
is taking place.
Risks associated with the use of the machine
Despite the implementation of
all the safety devices for safe use of the machine, it is
necessary to take note of all the requirements for the prevention of accidents detailed in the
various sections of this manual.
Risks associated with the use of the machine
Each
and every
perso
n responsible for
the
use and maintenance should have first
read the
instruction booklet and
the chapter on safety
in particular
.
The person in charge of company safety in the workplace is advised to receive written
confirmation of
t
he above.
Protectiv
e equipment for the operator
Before starting any work on the machine, the operator must wear the appropriate personal
protective equipment (PPE) such as goggles, gloves and non
-
slip shoes.
Qualifications of the operator
The
operators assigned to usi
ng
this machine must have all the necessary information and
instruction and should be given adequate training in relation to safety regarding:
a.
the conditions of use of the equipment;
b.
foreseeable abnormal situations;
pursuant to art. 73 of Legislative Decre
e no. 81/08.
1.
Read this manual carefully, in order to work safely.
2.
Always check the efficiency and integrity of the machine.
3.
Before connecting the machine to the mains,
ensure
that the rotating parts are not
damaged or badly worn.
Ensure
that the switch
is in the resting position.
4.
Do not start the machine in an enclosed or poorly ventilated
area
and in the presence of
flammable and/or explosive atmospheres. Do not use the m
achine in damp and/or wet
areas
and do not expose it to rain.
5.
Avoid accidental star
ting.
6.
Before starting the machine
make a habit of
checking that no adjustment or service
keys have been left inserted.
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7.
Keep the work area tidy and free from encumbrances.
Untidiness causes accidents
.
8.
Make sure that your work environment is forbidden to chi
ldren, strangers and animals.
9.
Do not subject the machine to performance levels above those for which it was
designed. Only employ the machine in the manner and for the intended uses described
in this instruction manual.
10.
Remain balanced whilst working
.
11.
Only
work with good lighting.
12.
Always wear protective goggles and gloves while working. In the event dust is
produced, use appropriate masks.
13.
Wear appropriate clothing. Loose clothing, jewellery, long hair, etc., can catch on the
moving parts, causing irreparab
le injury.
14.
Do not grasp tools while they are in motion
.
15.
To stop the tools of the machine, always and only use the stop command device (red
button).
16.
Do not move away from the machine until the tools and other moving parts, have
completely stopped.
17.
Replace w
orn and/or damaged parts, check that the guards and protection devices work
correctly before operating.
You may, if necessary, have the machine
checked by the
service support personnel. Use only original spare parts.
18.
Unplug the power cord of the machine fr
om the power outlet when:

not using the machine;

it is left unattended;

performing maintenance or registration operations, because it does not work
properly;

the power cord is damaged;

replacing the tools or the cutting inserts;

performing movement
and/or
transport
operations
;

cleaning.
19.
It is recommended that users of this publication, for maintenance and repair, have a
basic knowledge of the mechanical principles and procedures inherent in the techniques
for the repair.
20.
The person responsible for company s
afety will establish that the personnel
assigned to the
use of the machine have read and understood this manual in
its entirety.
21.
Responsibility for verifying the risk status at the company remains with the
person in charge of safety, according to Legislati
ve Decree no. 626/94.
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2.2
Safety rules for electric machine
-
tools
Changes to the electrical system

Do not modify the machine's electrical system in any way. Any attempt to do so may impair the
operation of the electrical devices causing a malfunction or
accident.

Work on the electrical system of the machine mus
t therefore be carried out
by authorised personnel
only
.

If you hear unusual noises, or notice anything strange, stop the machine immediately. After performing
a check and, if applicable, the necess
ary repairs.
1.
The supply voltage must correspond to that stated on the plate and in the technical
specifications (230 V / 50 Hz).
Do not use any other type of power supply.
2.
The use of a life
-
saving device on the electric power supply for a nominal trip ra
nge of
10 to 30 mA is recommended
. For detailed information, contact your electrician.
3.
The mains socket must be double pole switched and grounded (10 / 16 A, 250 V), any
extension cords must have the same or greater cross sections than those of the
machine
's power cord.
4.
Ensure
that the power cord does not come into contact with hot objects, surfaces that
are wet, oily and/or have sharp edges.
5.
The power cable must be checked regularly and before each use to check for signs of
damage or wear. If not in a good
condition, do not use the machine, and replace the
cable.
6.
Do not use the power cord to lift the machine or to remove the plug from the socket.
2.3
Technical support
For any problem or request for clarification, please do not hesitate to contact the Support
Se
rvice of the dealer
where the machine was purchased, with its
competent and specialised
staff, specific equipment and original spare parts.
2.4
Other provisions
The first thing to do when starting
work
is to check the presence and integrity of the guards
and t
he operation of the safety devices.
If any defect is encountered do not use the Bench chamfering machine!!
It is absolutely forbidden, therefore, to modify or remove guards, safety devices,
informative labels and plates.
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3
TECHNICAL SPECIFICAT
IONS
Mode
l
Art. 0560
Technical data
Power (W)
250
Voltage (V)
230
Frequency (Hz)
50
Rotation speed (rpm)
2,800
Mill size (mm)
80
Chamfering capacity 45° (mm)
5
Weight (kg)
25
Chamfer angle
45°
Material input angle
90°
Guide width (mm)
50
Guide
length (mm)
400
Noise level (dB)
65
Motor
data
Type
Single
-
phase,
asynchronous
Class
B
Degree of protection
IP 44
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4
DESCRIPTION OF THE M
ACHINE
The Bench chamfering machine is very simple to use and has been designed to chamfer the
rough edges of
metal parts and components. In particular
,
it is used to chamfer rough edges
at 90°.
The characteristics that distinguish the Bench chamfering machine are the speed and ease of
use.
The machine consists of a metal base, a guide on which to slide the piece
and an electric
motor on which is mounted an insertable milling cutter.
The guide is provided with two steel sliding planes, which are perpendicular to each other and
inclined at 45° with respect to the vertical plane.
The milling cutter is almost entirel
y covered by the guide itself, which therefore acts as a
protective guard.
The machine is able to perform a maximum chamfer of 5 mm.
The start and stop are controlled with two buttons located on the upper part of the electrical
panel.
In the part of the m
achine opposite the working section, there is a drawer for the collection of
filings that build up during the processing of the workpieces.
Moving parts
A part of the cutter used to perform the work is not protected.
Therefore, appropriate PPE, such as
goggles and gloves, must ALWAYS be used.
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4.1
Description of the main parts
Side view (piece input side).
Side view (piece guide side).
Tool detail
Group of
diagram
s
1
-
Main parts of the bench chamfering ma
chine.
10
8
7
6
5
11
3
4
1
2
2
11
10
9
12
13
14
15
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0560/01
Machine body
0560/06
Emergency stop
0560/11
Locking knob
0560/02
Guide rail
0560/07
Power switch
0560/12
Insert locking
screw
0560/03
Electrical panel
0560/08
Locking micro
-
switch
0560/13
Milling cutter
0560/04
Power cord
0560/09
Drawer knob
0560/14
Wedge
0560/05
Main switch
0560/10
Chamfer adjustment screw
0560/15
Cutting insert
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4.2
Plates
T
he left side of the machine (guide rail side)
features
the following identification plate (Figure
2).
Figure
2
–
Identification plate.
4.3
Pictograms
The machine has the following signalling, warning, and prohibition pictograms (
Diagram
3).
Figure
3
–
Signalling, warning, and prohibition pictograms.
WARNING!!

READ THE INSTRUCTIONS BEFORE USING THE MACHINE

KEEP HANDS AWAY FROM THE MOVING TOOL

DO NOT GRAB THE PIECE WITH BY HAND
TO STOP IT

DO NOT ADJUST THE MACHINE WHILE IT I
S IN OPERATION

ALWAYS WEAR SUITABLE PROTECTIVE EQUIPMENT SUCH AS
GOGGLES AND MASKS IF POWDER IS PRODUCED

DISCONNECT THE MACHINE FROM THE POWER SUPPLY IN THE EVENT
OF REPAIRS OR ADJUSTMENTS BEING MADE

DO NOT WEAR LOOSE CLOTHING, JEWELLERY,

CHAINS AND BRACEL
ETS WHICH CAN CATCH ON THE MOVING
PARTS, CAUSING IRREPARABLE INJURY.

DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE
PERFORMING MAINTENANCE, REPAIRS AND ADJUSTMENTS
WARNING
DO NOT CARRY OUT WORK ON LIVE ELECTRICAL
EQUIPMENT

ANY EXCEPTIONS MUST B
E AUTHORISED BY THE
SENIOR MANAGER

IN CONDITIONS OF PARTICULAR DANGER ANOTHER
PERSON MUST BE PRESENT IN ADDITION TO THE
PERSON PERFORMING THE WORK
START WORK ONLY AFTER THE IMPLEMENTATION
OF SAFETY MEASURES
In accordance with Legislative Decree 81/08 on ac
cident
prevention
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Caption
PLATE IN ITALIAN
PLATE IN
ENGLISH
ATTENZIONE
È VIETATO ESEGUIRE LAVORI SU
APPARECCHIATURE ELETTRICHE SOTTO
TENSIONE

EVENTUALI DEROGHE DEVONO ESSERE
AUTORIZZATE DAL CAPO RESPONSABILE

IN CONDIZIONI DI PARTICOLARE PERICOLO DEVE
ESSERE PRESENTE UN’ALTRA PERSONA OLTRE A CHI
ESEGUE
IL LAVORO
INIZIARE I LAVORI SOLO AD AVVENUTA
ATTAZIONE DELLE MISURE DI SICUREZZA
In ottemperanza al Dgs.81/08 relativo alla prevenzioni
infortuni
WARNING
DO NOT CARRY OUT WORK ON LIVE ELECTRICAL
EQUIPMENT

ANY EXCEPTI
ONS MUST BE AUTHORISED BY THE
SENIOR MANAGER

IN CONDITIONS OF PARTICULAR DANGER ANOTHER
PERSON MUST BE PRESENT IN ADDITION TO THE
PERSON PERFORMING THE WORK
START WORK ONLY AFTER THE IMPLEMENTATION
OF SAFETY MEASURES
In accordance with Legislative Decree 8
1/08 on accident
prevention
ATTENZIONE!!

LEGGERE LE ISTRUZIONI PRIMA DI UTILIZZARE LA
MACCHINA

NON AVVICINARE LE MANI ALL’UTENSILE IN MOVIMENTO

NON AFFERRARE IL PEZZO CON LE MANI PER ARRESTARLO

NON REGOLARE LA MACCHINA MENTRE È IN FUNZIONE

INDOSSARE SE
MPRE IDONEE PROTEZIONI QUALI OCCHIALI
E MASCHERINE QUALORA VENFA PRODOTTA POLVERE

SCOLLEGARE LA MACCHINA DALL’ALIMENTAZIONE
ELETTRICA IN CASO DI RIPARAZIONI O REGOLAZIONI

NON INDOSSARE INDUMENTI SVOLAZZANTI, GIOIELLI,

CATENINE E BRACCIALI CHE POSSONO AGGAN
CIARSI ALLA
MACCHINA E CAUSARE DANNI IRREPARABILI

SCOLLEGARE LA MACCHINA DALL’ALIMENTAZIONE
ELETTRICA PRIMA DI ESEGUIRE MANUTENZIONE,
REGOLAZIONI E RIPARAZIONI
WARNING!!

READ THE INSTRUCTIONS BEFORE USING THE MACHINE

KEE
P HANDS AWAY FROM THE MOVING TOOL

DO NOT GRAB THE PIECE BY HAND TO STOP IT

DO NOT ADJUST THE MACHINE WHILE IT IS IN OPERATION

ALWAYS WEAR SUITABLE PROTECTIVE EQUIPMENT SUCH AS
GOGGLES AND MASKS IF POWDER IS PRODUCED

DISCONNECT THE MACHINE FROM THE POWER S
UPPLY IN THE
EVENT OF REPAIRS OR ADJUSTMENTS BEING MADE

DO NOT WEAR LOOSE CLOTHING, JEWELLERY,

CHAINS AND BRACELETS WHICH CAN CATCH ON THE MOVING
PARTS, CAUSING IRREPARABLE INJURY.

DISCONNECT THE MACHINE FROM THE POWER SUPPLY BEFORE
PERFORMING MAINTENANCE,
REPAIRS AND ADJUSTMENTS
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5
INSTALLATION OF THE
MACHINE
The Bench chamfering machine is delivered fully assembled.
For full grip to the sup
porting surface and the stability of the machine during its use,
there
are certain p
recautions
to take into accoun
t for installation, therefore
proceed
as follows
:
Cleaning the machine
Before installing the chamfering machine, remove the protective product from the
components
.
Cleaning the work bench
Before placing the chamfering machine on the supporting sur
face, clean the bench of dirt and
any objects that may be present.
Loss of stability
Place the Chamfering bench on a supporting surface that
is
:

clean;

solid and strong (to avoid it falling over and causing vibration);

level
(not tilted).
When
usin
g a steel bench, it is advisable to
place
a material able to reduce vibration (e.g.
rubber)
between the Chamfering machine and the supporting surface
.
Installation of the machine
Do not install the machine outdoors to avoid deformation, loss of functio
nality and damage to
the electrical control circuit.
5.1
Connection of the electric power supply plug and start test
1.
Insert the power supply plug into a grounded double pole socket (10/16 A, 250 V).
2.
Turn the main switch (see Figure 4) to position I.
3.
Start the
machine, by pressing the green start switch (see Figure 5) and make sure that
the direction of rotation of the tool is in accordance with that indicated by the arrow
affixed to the protective casing of the motor.
4.
Before starting to chamfer, check the atta
chment and stability of the tool:

by making it spin freely for at least 5 minutes at a peripheral working speed;

with the protection devices closed and without the presence of personnel.
Collision of flying parts
During the test run, no operator or any
other person should be in the operating range of the
machine.
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6
MAIN SWITCH AND CONT
ROL SWITCH
6.1
Main switch
The main switch is on the right side of the
machine (motor side). The machine is
powered with this button.
The switch can be positioned to “0” (
no
power to the
machine), or "I" (machine
powered, see Figure 4).
Figure 4
–
Main switch.
6.2
Start switch
The green “START” button (ref. B in Figure 5)
located on the control panel is used for
starting (switching on) the Chamf
ering
machine.
By pressing this button, the electric motor is
powered and the tool (milling cutter) is put
into rotation.
Figure 5
–
Control switches
6.3
Stop switch
The red “STOP” button (ref. A in Figure 5) is used for shutting down the Bench chamferi
ng
machine, both under normal conditions of use, and in cases of emergency.
By pressing this button, power to the electric motor is switched off and the
tool stops
rotating
.
NOTE:
Due to
the working area of the operator and the reduced overall dimensions
of the machine, the stop switch also acts as the switch for emergency shut
-
down.
B
A
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7
OPERATION
7.1
Precautions for use
The Bench chamfering machine is very
simple
to use, but always requires due attention by
the operator.
Use of the machine
The Bench chamfer
ing machine must only be used with tools that are
suitable
for the type of material to be
processed.
Risk of abrasion and accident

Before using the machine,
ensure
that it is stable on the work bench to prevent unwanted shifting or
loss of stability.

Wear appropriate personal protective equipment (PPE) such as gloves, goggles, overalls or aprons and
safety shoes.
It is not recommended to extend the continued use of the machine for more than 10 minutes
to avoid overheating of the machine (which could
damage the motor) and the tool.
NOTE: The Bench chamfering machine can not operate in environments with
potentially explosive atmospheres. It is therefore the responsibility of the operator
to avoid using the Chamfering machine in an environment with flam
mable and/or
explosive vapours.
Danger of explosion
The Bench chamfering machine has NOT been designed to operate in environments with a potentially
explosive atmosphere.
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7.2
Before using the Bench chamfering machine
For safe operation of the machine it
is
advisable
to perform some checks:
1.
check that the power cord does not have any flaws or damage;
2.
verify the correct operation of the stop/emergency switch;
3.
verify the correct operation of the machine.
7.3
Use of the Bench chamfering machine
Use of the mac
hine
Use the machine for chamfering rough metal edges at 45°.
Use the machine for a maximum chamfer of 5 mm.
1.
Press the green start button (ref. B in Figure 5).
2.
Place the piece to be chamfered on the guide rail and push it towards the milling cutter
with
out pressing excessively.
Risk of abrasion and accident
Hold the piece at the
upper and rear part. DO NOT place
fingers under the
work piece
for any reason
!
NEVER grab the
work piece
with bare hands, it has a high temperature and sharp burrs.
Always wea
r appropriate personal protective equipment (PPE) such as gloves, to avoid injury.
Thin or small pieces
When
working with very thin or small pieces,
a
special tool
must be used
to push the piece and hold it in
place on the rail.
3.
When finished, turn
off the machine by pressing the red stop button (ref. A in Figure 5).
Risk of abrasion

After pressing the stop switch, the milling cutter continues to rotate by inertia for a few seconds.

Keep body parts away from the moving tool!
When
a certain deg
ree of roughness of the chamfer is detected
at the end of processing
, it is
advisable to carry out more applications.
Light chamfering is recommended f
or thin
and
narrow materials
.
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7.4
Adjusting the Bench chamfering machine
To set the
desired
depth of chamfer
, the
adjusting screw (ref. 10
in figure 6)
should be operated as follows
:
1.
unlock the adjustment screw by unscrewing the locking
knob (ref. 11 in figure 6);
2.
rotate the adjustment screw (ref. 10), until the inserts of
the milling cutter touch the workpiece;
3.
turn the screw until it reaches the desired depth (each
turn corresponds to approximately 0.5 mm);
4.
once the depth of the chamfer has been determined, lock
the locking knob (ref. 11).
Figure 6
–
Adjustment
commands
Adjustment of the Chamfering mac
hine
Any adjustments must be performed with the machine stopped and NOT powered.
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MACHINES AND
ACCESSORIES
Page
20
of
26
8
MACHINE SAFETY DEVIC
ES
8.1
Electrical safety devices
The control switches inserted in the electrical circuit of the Bench chamfering machine are
magnetic
(see Chapter 6 of
this manual). They guarantee against the danger
the machine
starting accidentally and/or when not desired since it can only be switched on by a voluntary
action designed for
the purpose and when the machine is
receiving
power.
Furthermore, the start butt
on is equipped with a protective collar.
In the event of malfunction or breakdown, the Bench chamfering machine is equipped with a
power cord and plug with a
grounding conductor
that provides a path of least resistance for
the electric current
by
reducing
the danger of electrocution.
The plug must be inserted into a suitable socket, grounded in accordance with regulations in
force.
Any extension cords must have the same or greater cross sections than those of the
machine's power cord.
Electric shock
I
mproper connection of the grounding conductor of the machine can create the risk of electric shock.
T
he use of a
life saving device
on the electric power supply for a nominal trip range of 10 to
30 mA
is recommended
. For detailed information, contact you
r electrician.
If you do not understand the instructions for grounding or if you are not sure the
machine is grounded properly, perform a check together with a qualified electrician.
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