Fervi 0012 User manual

OPERATION AND
MAINTENANCE MANUAL
Drill press with drive belt
Art. 0012
ORIGINAL INSTRUCTIONS
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FOREWORD
Read this manual before operating any machinery
ORIGINAL INSTRUCTIONS
Before starting any operation it is compulsory to read this instruction manual. The guarantee
that the machine will function and perform properly is strictly dependent upon the application
of all the instructions contained in this manual.
Operator Qualification
The operators assigned to using this machine must be supplied with all of the necessary
information and instruction and should be provided with adequate training regarding
safety in pertaining to:
a) The conditions of use of the equipment;
b) Foreseeable abnormal situations, pursuant to Article 73 of Legislative Decree
81/08.
We guarantee the Machine's conformity to the specifications and technical instructions
described in the Manual on the date of issuance and listed herein; On the other hand,
the machine may also be subject to important technical changes in the future, without
the manual being updated.
Therefore, see FERVI for information about modifications that could be implemented.
REV. 2
November 2013
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CONTENTS
1INTRODUCTION ........................................................................................5
1.1 Preface..........................................................................................................................6
2SAFETY WARNINGS ..................................................................................7
2.1 General safety rules for machine tools..........................................................................7
2.2 Specific safety regulations for drills ..............................................................................9
2.3Safety regulations regarding the electric system of machine-tools.............................10
2.4 Technical support........................................................................................................10
2.5 Other provisions .........................................................................................................10
3TECHNICAL SPECIFICATIONS ................................................................. 11
4ASSEMBLING THE MACHINE....................................................................12
4.1 Main Components........................................................................................................12
4.2 Pillar and base assembly.............................................................................................13
4.3 Installation of the table support and the rack .............................................................13
4.4 Installation of the handle and the table ......................................................................13
4.5 Installing the head assembly ......................................................................................14
4.6 Installation of the knobs.............................................................................................14
4.7 Installing of the spindle ..............................................................................................14
4.8 Installing the spindle guard ........................................................................................15
5MACHINE ELEMENTS ...............................................................................16
5.1 Information plate........................................................................................................17
5.2 Pictograms..................................................................................................................17
6SWITCHES AND CONTROL LEVERS .......................................................... 19
6.1 Control Buttons...........................................................................................................19
6.2 Control Levers.............................................................................................................21
7OPERATION ............................................................................................ 22
7.1 Installation of the tip ..................................................................................................23
8ADJUSTING THE MACHINE...................................................................... 24
8.1 Adjusting the table......................................................................................................24
8.2 Adjusting the drilling depth ........................................................................................24
8.3 Adjusting the Speed....................................................................................................24
9SAFETY DEVICES ON THE MACHINE ........................................................ 27
9.1 Grounding ...................................................................................................................27
9.2 Safety devices.............................................................................................................27
9.2.1 INTERLOCKING MOVEABLE GUARD ............................................................................ 27
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9.2.2 PULLEY HOUSING LOCK............................................................................................ 28
10 MAINTENANCE ..................................................................................... 29
10.1 Routine maintenance ...............................................................................................29
11 TROUBLESHOOTING ............................................................................. 30
12 ELECTRICAL CIRCUIT ........................................................................... 31
13 DISPOSAL OF PARTS AND MATERIALS ................................................. 31
14 SPARE PARTS ....................................................................................... 32
15 DRILL PRESS ACCESSORIES ................................................................. 36
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1INTRODUCTION
This manual is delivered with the machine, and it must be regarded as an inseparable part of
it.
The manufacturer holds all ownership to material and intellectual property of this manual;
any disclosure or copying, even partial, of this publication without prior written consent is
forbidden.
The purpose of this manual is to provide the knowledge necessary for the use and
maintenance of the machine Drill press Art. 0012 and create a sense of responsibility and
an understanding of the capabilities and limitations of the means entrusted to the operator.
As the machine is entrusted to experienced and skilled operators, the following machine must
be perfectly known by the operator if you want it to be used safely and effectively.
Operators must be properly trained and prepared, so make sure that this manual is read and
consulted by the staff responsible for commissioning, operation and maintenance of the Drill
press. This is to make all operations the safest and most effective possible for those who
carry out these tasks.
Therefore, it is imperative to strictly comply with the requirements in this manual, a
necessary condition for safe and satisfactory operation of the machine.
Prior to installation and use of the Drill press, authorised personnel shall:
carefully read this technical document;
know which protections and safety devices are available on the machines, their location
and how they work.
It is the responsibility of the buyer to ensure that users are properly trained, that they are
aware of all the information and instructions in this document and that they are aware of the
potential risks that exist while working with the Drill press.
The manufacturer waives any and all responsibility for damage to people and/or
things caused by non-observance of the instructions in this manual.
The Drill press was designed and built with mechanical guards and safety devices designed
to protect the operator/user from possible injury. It is strictly forbidden to modify or remove
guards, safety devices and caution labels. If this must be done (for example, for cleaning or
repair), make sure that no one can use the machine.
Modifications to the machine carried out by the user must be considered their sole
responsibility, therefore the manufacturer waives any and all responsibility for any
damage caused to persons and/or property resulting from maintenance performed
by unqualified personnel and in a manner unlike the operating procedures shown
below.
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GRAPHIC REPRESENTATION OF SAFETY,OPERATIONAL AND RISK WARNINGS
The following boxes are designed to attract the attention of the reader / user for the proper
and safe use of the machine:
Pay attention
This highlights behavioural rules to prevent damage to the machine and/or the occurrence of
dangerous situations.
Residual Risks
This highlights the presence of dangers that cause residual risks to which the operator must
pay attention in order to avoid injury or damage to property.
1.1 Preface
For safe and easy operation of the Drill press, this manual must be read carefully in order to
acquire the necessary knowledge. In other words, durability and performance are strictly
dependent on how it is used.
Even if already familiar with the Drill press, it is necessary to follow the instructions
contained herein, in addition to the general precautions to be observed while working.
Acquire full knowledge of the machine.
Read this manual carefully to understand: operation, safety devices and all necessary
precautions. All this is to allow safe use of the machine.
Wear appropriate clothing for the job.
The operator must wear appropriate clothing, so as to prevent the occurrence of
unpleasant accidents.
Maintain the machine with care.
Machine operation
The machine must only be used by qualified personnel trained to use the machine by
authorized personnel.
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2SAFETY WARNINGS
2.1 General safety rules for machine tools
Risks related to Using the Machine
Do NOT underestimate the risks related to the use of the machine and stay focused on the
work you are carrying out.
Risks related to Using the Machine
Despite the implementation of all safety devices for safe use of the machine, it is necessary to
take note of all the accident prevention requirements highlighted in various parts of this
manual.
Risks related to Using the Machine
Every person who is responsible for the use and maintenance of the machine should first have
read the instruction manual, particularly the chapter dealing with safety.
It is recommended that the plant safety manager get written confirmation of the above.
Risks related to Using the Machine
During all work phases with the machine, you should proceed with great caution in
order to avoid damage to persons, to the property or to the machine itself.
Please use the machine only for its expected uses (drilling or tapping).
Don't tamper with the safety devices equipping the machine.
Risks related to Using the Machine
Before starting any work on the machine, the operator must wear the appropriate personal
protective equipment (PPE) such as gloves and eye protection.
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1. Always check the efficiency and integrity of the machine.
2. Before connecting the machine to the mains make sure that the switch is in the rest
position.
3. Do not start the machine in an enclosed or poorly ventilated area, or in the presence of
a flammable and/or explosive atmosphere. Do not use the machine in damp and/or wet
locations, or those exposed to rain or humidity.
4. Avoid starting accidentally.
5. Before starting the machine, get used to ensuring that no remaining adjustment or
maintenance wrenches have remained inserted.
6. Keep the workplace tidy and free from hindrances; disorder causes accidents.
7. Make sure that the work environment is forbidden to children, non-employees and
animals.
8. Do not perform tasks on the machine other than those for which it was designed. Only
use the machine in the manner in which it was intended, as described in this instruction
manual.
9. Work without disturbances.
10.Work areas must be well lit.
11.Always wear eye protection and protective gloves while working. If dust is produced,
use the appropriate masks.
12.Wear appropriate clothing. Loose clothing, dangling jewellery, long hair, etc.., can get
caught in the moving parts, causing irreparable injury.
13.Replace worn and/or damaged parts, check that the guards and protection devices work
properly before operating. If necessary, have the machine checked by the service
support personnel. Use only original spare parts.
14.Cut the mains voltage supply to the machine when:
the machine is not being operated;
is left unattended;
you are performing maintenance or adjustment because the machine does not
work properly;
the power cable is damaged;
you are replacing its tool;
in case the machine is being moved to another location;
you are cleaning the machine.
15.Do not use the machine in areas with a risk of fire and / or explosion.
16.It is recommended that users of this publication, for maintenance and repair, have a
basic knowledge of mechanical principles and of repair technique procedures.
17.Management in charge of safety is to make sure that the staff responsible for
using the machine has read and understood this manual in its entirety.
18.The company safety manager is responsible for monitoring the company's risk
status according to Legislative Decree no. 81/08.
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2.2 Specific safety regulations for drills
Accident
The operation of drilling or tapping always presents a risk of injury associated with the
possibility of accidental contact of parts of the body with the tool in motion, detachment
of splinters from the workpiece, tool breakage, or ejection of a badly blocked piece.
There is no "intrinsic" means of safety, just as there is no worker who, while careful,
can "always" avoid an accident. Therefore, DO NOT underestimate the risks associated
with using the machine and concentrate on the work in progress.
1. Firmly secure the workpiece before starting the drill.
2. Always use the tool (tip or tap) in an appropriate manner. Perform only the work for
which the tool is made. Do not use the tool for inadequate work.
3. Only use suitable resistance tools in relation to the work that is to be done. This is to
avoid risky and unnecessary overloading for the operator, which may be harmful for the
life of the tools themselves.
4. Do not pick up moving tools or other moving parts. To stop the spindle on the machine,
always only use the stop command device.
5. 17. Do not remove the shavings from the table with hands, even at a standstill. To do
this, use tongs or a palette knife.
6. When the cutting tools need to be replaced or the speed needs to be changed, stop the
motor and wait for the spindle to stop.
7. Do not leave the machine until the spindle and the tool are completely stopped.
8. After the work is completed, clean the tool and check its efficiency.
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2.3 Safety regulations regarding the electric system of machine-
tools
Risks related to Using the Machine
1. Do not modify the electrical system in any way. Any attempt in this regard may
jeopardize the operation of electrical devices, thus causing malfunction or accident.
2. Work carried out in the electrical system of the machine must, therefore, be carried out
only by qualified and authorized personnel.
3. If one hears unusual noises, or feels something strange, immediately stop the machine.
Then carry out an inspection and, if necessary, perform any repairs as required.
1. Ensure supply voltage complies with the label and technical specifications (230 V / 50
Hz).
2. It is necessary to use a device for the automatic interruption of the power supply in
case of failure, which is to be coordinated with the machine's electrical system. For
more detailed information, contact a trusted electrician.
3. The mains power outlet should be bipolar grounded (10/16 A, 250 V), extension cables
must have sections that are the same or greater than the sections of the power cable
of the machine.
4. The power supply cable (and its possible extension cable) should never come in contact
with hot objects, sharp edges, wet or oiled surfaces.
5. The power cord should be checked regularly and before each use to check for signs of
damage or wear. If these are not in good condition, replace the cable.
6. Do not use the power cord to lift the machine or to remove the plug from the socket.
2.4 Technical support
For any problems or concerns, please contact, without hesitation the Customer Service
Department of your dealer, who has competent and specialized staff, specific equipment and
spare parts.
2.5 Other provisions
IT IS FORBIDDEN TO TAMPER WITH SAFETY DEVICES
The first thing to do when starting work is to check for the presence and integrity of the
protections and the operation of the safety devices.
If any defect is encountered do not use the machine!
Even more so, it is strictly forbidden to modify or remove guards, safety devices,
labels and indication signs.
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3TECHNICAL SPECIFICATIONS
Overall
dimensions
Height (mm)
990
Width (mm)
290
Depth (mm)
560
Mass
Net mass (kg)
54
Gross mass (kg)
62
Nominal
Values
Rated voltage (V/Hz)
230/50.
Power (W)
650
General Characteristics
Spindle travel (mm)
80
Spindle travel distance (mm)
160
Sleeve (mm)
40
Spindle (mm)
16 CM2
Column (mm)
71
Spindle-base distance (mm)
650
Speed (r/min)
280- 2380
Table size (mm)
290
Acoustic emission (dB(A))
60.1
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4ASSEMBLING THE MACHINE
Staff Required
The assembly must be carried out by at least two people.
4.1 Main Components
Make sure that the machine inside the packaging contains all the following parts:
Figure 1 - The parts of the machine
1
Head assembly
7
Spindle and key
2
Table
8
Spindle connector
3
Base
9
Lowering handwheel knobs
4
Pillar assembly
10
Screws
5
Table support assembly
11
Allen wrench
6
Handle
12
Wedge
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4.2 Pillar and base assembly
1. Position the base on the floor or on a bench
2. Position the pillar on the base by aligning the holes of the
pillar with those of the base.
3. Search among the parts for the 4 long hex head screws for
mounting.
4. Insert the screws into the holes and tighten.
Figure 2 - Assembly of the
base
4.3 Installation of the table support and the rack
1. Remove the ring and the rack
2. Install the table support together
with the rack.
3. Install the ring and secure it
firmly with the supplied screw.
Figure 3 –Table support installation
4.4 Installation of the handle and the table
1. Attach the handle with the screw provided.
2. Tighten the rear lever to lock the table support
3. Position the table on the support and tighten the locking lever.
Figure 4 –Table installation
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4.5 Installing the head assembly
1. Carefully raise the head assembly above the pillar and
position it on the top of the pillar itself.
2. Make sure that the head slides on the upper part of the
pillar along its full length.
3. Align the head with the base
4. Use the Allen wrench and tighten all the screws to lock
the head in position
Figure 5 –Head installation
4.6 Installation of the knobs
1. Locate the three handles inside the packaging.
2. Screw the handles into the threaded holes in the hub of the
handwheel and tighten firmly.
Figure 6 –Knob
installation
4.7 Installing of the spindle
Mounting the spindle
Before assembly of the spindle and the spindle connector, clean all connection surfaces with a
non-petroleum based cleaning product such as alcohol or thinner. The grease and oil used in
the packaging of the drill must be removed otherwise the spindle may loosen during
operation.
1. Open the spindle jaws by rotating the external part of the
spindle clockwise. To prevent any kind of damage, make
sure that the terminals are fully inserted into the spindle.
2. Press the spindle into its upper housing
3. Using a wooden mallet firmly push the spindle into the
upper housing to lock into place.
Figure 7 –Spindle
installation
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4.8 Installing the spindle guard
To assemble the protective plexiglass to the rod, proceed as shown in the following figures:
1. Attach the mounting brackets to the rod and tighten the screws Figure 8/A;
2. Insert the plexiglass shield in the slots of the brackets and tighten the locking screw
Figure 8/B;
Figure 8 –Application of the brackets (A) –Insert the guard (B).
Assembling the Guard
The spindle guard must be mounted so that the stickers remain on the outside and are
readable, so that they can be seen properly by the operator while using the machine.
3. Place the rod inside the box
containing the safety micro switch;
4. Adjust the height and the opening
direction so that the upper
projection of the rod fits perfectly
into the slot of the lid, when the
guard is closed.
Figure 9 –Installation of the Rod Carrying the Guard.
5. Secure the support rod
carrying the guard to the
head of the drill;
6. The mechanical stop has
a fine adjustment to
better position it inside
the slot of the pulley
housing.
Figure 10 –Fitting and Adjusting the End of the Rod.
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5MACHINE ELEMENTS
Figure 11 –Overview.
1
Controls
6
Electric motor
2
Spindle protector
7
Hand wheel spindle
3
Work table
8
Spindle
4
Drill base
9
Table adjustment handle
5
Belts protective cover
10
Table lever lock
1
2
3
4
5
6
7
8
9
10
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5.1 Information plate
The following plates are present on the machine:
Figure 12 –Identification Plate.
5.2 Pictograms
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PLATE IN ITALIAN
PLATE IN ENGLISH
ATTENZIONE
È VIETATO ESEGUIRE LAVORI SU
APPARECCHIATURE ELETTRICHE SOTTO
TENSIONE
EVENTUALI DEROGHE DEVONO ESSERE
AUTORIZZATE DAL CAPO RESPONSABILE
IN CONDIZIONI DI PARTICOLARE PERICOLO DEVE
ESSERE PRESENTE UN’ALTRA PERSONA OLTRE A CHI
ESEGUE IL LAVORO
INIZIARE I LAVORI SOLO AD AVVENUTA
ATTAZIONE DELLE MISURE DI SICUREZZA
In ottemperanza al Dgs.81/08 relativo alla prevenzioni
infortuni
ATTENTION
IT IS PROHIBITED TO WORK ON LIVE ELECTRICAL
EQUIPMENT
ANY EXCEPTIONS MUST BE APPROVED BY THE HEAD
MANAGER
UNDER PARTICULARLY DANGEROUS CONDITIONS,
ANOTHER PERSON MUST BE PRESENT WHO IS NOT
PERFORMING THE WORK
ONLY BEGIN WORKING WHEN SAFETY MEASURES
HAVE BEEN IMPLEMENTED
In accordance with Legislative Decree 81/08 on accident
prevention
ATTENZIONE
-LEGGERE ATTENTAMENTE LE ISTRUZIONI
PRIMA DI UTILIZZARE LA MACCHINA
Per qualsiasi lavoro di regolazione o
manutenzione, prima di intervenire sulla
macchina, togliere la spina dalla presa di
corrente.
Prima di operare, fissare saldamente alla tavola
il pezzo da lavorare.
Non avvicinare le mani all’utensile mentre è in
movimento.
Prima di avviare la macchina verificare che la
chiave di serraggio del mandrino sia stata
disinserita.
Indossare sempre occhiali e guanti
antinfortunistici adeguati.
Non indossare abiti ampi, cravatte, collane,
bracciali e raccogliere i capelli lunghi perché
potrebbero essere agganciati dalle parti in
movimento.
Non rimuovere o disattivare dispositivi di
sicurezza.
Per altre indicazioni sulla sicurezza, si consiglia
la consultazione del manuale istruzioni.
ATTENTION
Read the instructions carefully before using the
machine
Before carrying out any adjustment or
maintenance on the machine, detach its plug
from the power supply socket.
Before operating, secure solidly to the table the
piece to be machined.
Keep hands away from the tool while in motion.
Before starting the machine make sure the
spindle locking key has been removed.
Always wear suitable goggles and protective
gloves.
Do not wear loose clothing, ties, necklaces,
bracelets and tie up long hair because it could
catch on moving parts.
Do not remove or disable any safety devices.
For further information on safety, please
consult the instruction manual.
NON RIMUOVERE
IDISPOSITIVI DI SICUREZZA
E’ SEVERAMENTE VIETATA
LA RIMOZIONE ELA
OMISSIONE DOLOSA
D.LGS.81/08
DO NOT REMOVE
THE SAFETY DEVICES
MALICIOUS OMISSION OR
REMOVAL IS STRICTLY
FORBIDDEN
LEGISLATIVE DECREE 81/08
ATTENTION!
BEFORE
OPENING THE
SHIELD, CUT
POWER
SUPPLY OFF.
ATTENZIONE!
TOGLIERE LA
CORRENTE
PRIMA DI
APRIRE IL
CARTER
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6SWITCHES AND CONTROL LEVERS
6.1 Control Buttons
A
Start Button
B
Stop button
Figure 13 –Control buttons.
START BUTTONS
To start the machine and the rotating tip, press the button on the
side.
Figure 14 –Start.
STOP BUTTONS
To stop the machine and the rotating tip, press the button on the
side.
Figure 15 –Stop.
A
B
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EMERGENCY BUTTON
Before starting work, always make sure that the red safety cap is
always lowered. When pressure is applied, the stop button is
pressed and the machine stops.
Press this button in case of emergency.
Figure 16 –Emergency.
Checking the Emergency Button
Before starting any work on the machine, the operator must ensure that the emergency stop
button functions.
In case of emergency
In an emergency, press the red emergency button to stop the machine.
Risk of injury
After pressing the emergency shut down button, the spindle continues to rotate for a few
seconds, wait until it is completely stopped before you place your hands near the workpiece or
the tool.
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