Festo CESA-GW-AS-PB User manual

Description
AS-i Gateway
English
Gateway AS-i - PROFIBUS
CESA-GW-AS-PB
749962
1002NH

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Copyright:
© Festo AG & Co. KG,
Postfach
D-73726 Esslingen
Phone:
+49 / 711 / 347-0
Fax:
+49 / 711 / 347-2144
e-mail:
[e-mail]
Internet:
http://www.festo.com
Original: de
Version: 1002NH

CESA-GW-AS-PB Description 4
Table of contents
AS-i 3.0 PROFIBUS Gateway in Stainless Steel
1 Symbol catalog..................................................................................... 8
1.1 Abbreviations ......................................................................................................8
2 General.................................................................................................. 9
2.1 Product information............................................................................................ 9
2.2 Technical data ..................................................................................................... 9
2.3 AS-i specification 3.0.......................................................................................... 9
3 Safety .................................................................................................. 10
3.1 Intended use...................................................................................................... 10
3.2 General safety information .............................................................................. 10
3.3 Disposal .............................................................................................................10
4 Installation .......................................................................................... 11
4.1 Dimensions........................................................................................................ 11
4.2 Connections ...................................................................................................... 11
4.3 Installing in the control cabinet....................................................................... 11
4.4 Removing........................................................................................................... 12
4.5 Electrical Connection ....................................................................................... 12
4.6 Startup ............................................................................................................... 13
4.6.1 Switching to advanced display mode................................................................................13
4.6.2 Setting the PROFIBUS-DP address 14 ..............................................................................13
4.7 Connecting AS-i Slaves.................................................................................... 14
4.8 Error tracing ...................................................................................................... 15
4.8.1 Faulty slaves........................................................................................................................ 15
4.8.2 Error display (last error) ..................................................................................................... 15
4.9 Quick setup ....................................................................................................... 16
4.10 Addressing ........................................................................................................ 17
4.10.1 Program slave 0 to address 4............................................................................................. 17
5 Electrical connection ......................................................................... 18
5.1 Overview of terminals, indicators and operating elements .......................... 18
5.1.1 CESA-GW-AS-PB.................................................................................................................18

CESA-GW-AS-PB Description 5
5.2 AS-i bus connection......................................................................................... 19
5.3 AS-i and power supply terminal assignments............................................... 19
5.3.1 Electrical connection CESA-GW-AS-PB ......................................................................... 20
5.4 PROFIBUS interface ......................................................................................... 20
5.4.1 Terminating resistors on the PROFIBUS network .......................................................... 21
5.5 Diagnostics interface ....................................................................................... 21
5.5.1 Diagnostics port RS 232.....................................................................................................21
5.6 Indicators and operating elements ................................................................. 22
5.6.1 LED indicators – master ..................................................................................................... 22
5.6.2 Buttons ................................................................................................................................ 23
6 Operation in advanced display mode ............................................... 24
6.1 Overview............................................................................................................ 24
6.2 Navigating through the advanced display mode........................................... 26
6.3 PROFIBUS (main menu)................................................................................... 27
6.3.1 PROFIBUS address (PROFIBUS Station Address) .......................................................... 27
6.3.2 ADR. OVER PB (Set address via PROFIBUS)................................................................... 27
6.3.3 I+M DIENSTE (Information and maintenance services) .................................................. 28
6.3.4 PROFIBUS STATUS ............................................................................................................28
6.4 AS-I CONTROL (option) ................................................................................... 29
6.4.1 CONTROL INFO................................................................................................................... 29
6.4.2 CONTROL RUN ................................................................................................................... 30
6.4.3 CONTROL FLAGS (control program flag memory) ......................................................... 30
6.5 QUICK SETUP ................................................................................................... 31
6.6 SLAVE ADR TOOL ............................................................................................ 31
6.7 SLAVE TEST TOOL .......................................................................................... 32
6.8 SETUP (configuration of an AS-i network)..................................................... 34
6.8.1 AS-I SLAVE ADR. (set/change slave address)................................................................. 35
6.8.2 FORCE OFFLINE (Switch AS-i Master to offline operation)............................................ 35
6.8.3 OPERATION MODE.............................................................................................................36
6.8.4 STORE ACTUAL (store currently detected configuration) ............................................. 36
6.8.5 PERMANENT PARA (permanent parameters).................................................................. 37
6.8.6 PERMANENT CONFIG (permanent configuration data) .................................................. 37
6.8.7 AS-I ADDRESS (AS-i address assistant) .......................................................................... 38
6.8.8 LOS (list of offline slaves).................................................................................................. 38
6.8.9 AUTO ADDR (enable automatic address)......................................................................... 39
6.8.10 FACTORY RESET (factory default settings)..................................................................... 39
6.9 IO + PARAM.TEST ............................................................................................ 39
6.9.1 BINARY INPUTS .................................................................................................................. 40
6.9.2 BINARY OUTPUTS .............................................................................................................. 41
6.9.3 ANALOG INPUTS ................................................................................................................ 41
6.9.4 ANALOG OUTPUTS ............................................................................................................ 42
6.9.5 PARAMETER ....................................................................................................................... 43
6.10 DIAGNOSIS ....................................................................................................... 43
6.10.1 FLAGS.................................................................................................................................. 44
6.10.2 ACTUAL CONFIG (actual slave configuration) ................................................................ 45
6.10.3 LPF (List of Peripheral Faults)...........................................................................................46
6.10.4 AS-I MASTER (info)............................................................................................................. 47
6.11 ADV. DIAGNOSIS (advanced diagnostics)..................................................... 47

CESA-GW-AS-PB Description 6
6.11.1 ERROR COUNTERS ............................................................................................................47
6.11.2 LCS (History of the slaves which have triggered a configuration error) ....................... 48
6.11.3 FAULT DETECTOR .............................................................................................................. 49
6.12 AS-I SAFETY...................................................................................................... 49
6.12.1 SAFETY SLAVES (safety oriented slaves) ........................................................................ 50
6.12.2 SAFETY MONITOR ..............................................................................................................50
6.12.3 SAFETY SUBST VAL (Substitute values for input data from safe slaves)..................... 51
6.13 Language (menu language) ............................................................................. 52
6.14 DISPLAY CONTRAST (set display contrast) .................................................. 52
7 PROFIBUS DP..................................................................................... 53
7.1 DP Telegrams .................................................................................................... 53
7.1.1 Diagnostics .......................................................................................................................... 53
7.1.1.1 Parameters ............................................................................................................................ 55
7.1.2 Configuration DP/V0 (cyclic data)......................................................................................56
7.1.2.1 Options ..................................................................................................................................57
7.1.3 I/O Data .................................................................................................................................59
7.1.3.1 Process data ......................................................................................................................... 59
7.1.3.2 EC flags and AS-i watchdog.................................................................................................. 61
7.1.3.3 AS-i 16-bit data...................................................................................................................... 61
7.1.3.4 Command interface ............................................................................................................... 62
7.2 DP/V1 .................................................................................................................63
7.3 Restrictions .......................................................................................................63
8 Advanced Diagnostics for AS-i Masters .......................................... 64
8.1 List of corrupted AS-i Slaves (LCS) ................................................................ 64
8.2 Protocol analysis: Counters for corrupted data telegrams .......................... 64
8.3 Offline Phase for Configuration Errors...........................................................65
8.4 Functions of the AS-i Fault Detector............................................................... 65
8.4.1 Duplicate address detection...............................................................................................65
8.4.2 Earth/Ground Fault Detector ..............................................................................................66
8.4.3 Noise Detector ..................................................................................................................... 66
8.4.4 Over-voltage Detector ......................................................................................................... 66
9 System startup using AS-i Control Tools ........................................ 67
9.1 Windows software AS-i Control Tools............................................................ 67
10 Codes indicated by the display ........................................................ 71
11 Glossary.............................................................................................. 73

CESA-GW-AS-PB Description 7
Conformity Statement
The conformity statement according to the EC EMC-, low voltage, and -
maschinery directive can be sent to by request.
Additional information can be found in the Festo basic catalogue or in the
online catalogue in internet at www.festo.com.
Subject to technical modifications.

CESA-GW-AS-PB Description 8
1. Symbol catalog
1.1 Abbreviations
Information!
This symbol indicates important information.
Attention!
This symbol warns of a potential failure. Non-compliance may lead to interruptions of
the device, the connected peripheral systems, or plant, potentially leading to total mal-
functioning.
Warning!
This symbol warns of an imminent danger. Non-compliance may lead to personal inju-
ries that could be fatal or result in material damages and destruction.
Information!
Additional information can be found in section <Glossary>.

CESA-GW-AS-PB Description 9
2. General
2.1 Product information
This system manual applies to the following Festo equipment:
The AS-i/PROFIBUS Gateways serve to connect AS-i systems to the superordi-
nate PROFIBUS. The gateways act as a master for AS-i and as a slave on
PROFIBUS.
The AS-i/PROFIBUS Gateways are designed to connect AS-i systems to an up-
per-level PROFIBUS network. The gateways act as a master for AS-i and as a
slave on PROFIBUS.
All AS-i functions can be used cyclically as well as acyclically via PROFIBUS
DP/ V1.
For the cyclical data transfer up to 32 bytes of I/O data can be transferred as bi-
nary data for one AS-i network. Additionally, analog signals and all available com-
mands of the new AS-i specification can be transferred via the command channel
through PROFIBUS.
On the serial PROFIBUS Master AS-i Control Tools can be used to monitor the
AS-i data online via PROFIBUS DP/V1.
2.2 Technical data
The technical data are placed in the data sheet. Please view the current version
on the web page: http://www.festo.com
2.3 AS-i specification 3.0
The AS-i 3.0 gateways already fulfil the AS-i specification 3.0.
The previous specifications (2.1 and 2.0) are supported as well.
Advanced Diagnostics
Diagnostics, which go far beyond the standard diagnostics facilitate the simple
detection of the occasionally occurring configuration errors and further irritations
towards the AS-i communication. So in case of an error the down time of ma-
chines can be minimized or you can initiate preventive maintenance.
Commissioning and monitoring
The AS-i Gateway can be commissioned via the RS 232 diagnostics interface
and the software "AS-i Control Tools".
Commissioning, debugging and setting up of the AS-i parameters can also be ac-
complished with the use of push-buttons on the frontside of the gateway, the dis-
play and the LEDs.
AS-i 3.0 PROFIBUS Gateway in Stainless Steel CESA-GW-AS-PB
Tab. 2-1.