Festo SBRD User manual

Manual
8077991
2017-11
[8077993]
SBRD
Camera System

SBRD
2Festo – SBRD-EN – 2017-11 –
Translation of the original instructions
SBRD-EN
Identification of hazards and instructions on how to prevent them:
Danger
Immediate dangers which can lead to death or serious injuries
Warning
Hazards that can cause death or serious injuries
Caution
Hazards that can cause minor injuries
Other symbols:
Note
Material damage or loss of function
Recommendations, tips, references to other documentation
Essential or useful accessories
Information on environmentally sound usage
Text designations:
 Activities that may be carried out in any order
1. Activities that should be carried out in the order stated
– General lists
èResult of an action/References to more detailed information

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Table of Contents – SBRD
Information regarding this description 5..............................................
Product identification, versions 5....................................................
Product label 5..................................................................
Service 5.......................................................................
Product specific terms and abbreviations 6............................................
1 Safety 8..................................................................
1.1 General safety information 8..................................................
1.2 Intended use 9.............................................................
1.2.1 Range of applications and certifications 9...............................
1.3 Training of skilled personnel 9.................................................
1.4 Range of application and certifications 9........................................
2 Further information 10.......................................................
3 System overview 11..........................................................
3.1 Design and mode of operation of the SBRD camera system 11........................
3.1.1 Components 11.....................................................
3.1.2 Areas of application 11...............................................
3.1.3 Functional principle 11...............................................
3.2 Variants 12.................................................................
3.3 Software packages 15........................................................
3.4 Accessories 15..............................................................
4 Assembly 16...............................................................
4.1 Mounting of the camera system 17..............................................
4.1.1 Mounting of the SBRD-Q controller 17...................................
4.1.2 Mounting of SBPB camera head 17.....................................
4.1.3 Mounting of NEBC connecting cable 17..................................
4.2 Dimensions of SBRD camera system 18..........................................
4.2.1 SBRD-Q controller 18................................................
4.2.2 SBPB camera head 19................................................
5 Installation 20..............................................................
5.1 General installation instructions 20..............................................
5.1.1 Selecting the power pack 21...........................................
5.2 Electrical connections 22......................................................
5.2.1 Connection of the operating voltage supply and the I/Os 22..................
5.2.2 Connecting the Ethernet interface 23....................................
5.2.3 Connecting the camera 24............................................

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6 Commissioning 25...........................................................
6.1 Information on commissioning 25...............................................
6.2 Firewall settings on the PC 25..................................................
6.3 Selection of the evaluation mode 26.............................................
6.3.1 I/O process with triggered evaluation mode 27............................
6.3.2 I/O process with free wheel unit evaluation mode 28.......................
6.4 Connection to higher-order controller 30.........................................
6.4.1 General information on use of inputs 31..................................
6.4.2 Use of the Ethernet interface with Telnet 33...............................
6.4.3 Telnet commands 36.................................................
6.4.4 Messages and error descriptions 39.....................................
6.4.5 Use of the Ethernet interface with Telnet streaming 40......................
6.4.6 Use of the Ethernet interface with Telnet XML 41...........................
6.5 Notes for operation 47........................................................
7 Diagnostics and error handling 48..............................................
7.1 General diagnostics options 48.................................................
7.1.1 Status indication 48.................................................
7.1.2 Error handling 51....................................................
G.2 Cleaning and maintenance 54..................................................
G.3 Siemens star 55.............................................................
A Technical appendix 56........................................................
A.1 Technical data 56............................................................
A.2 Error messages 63...........................................................
A.3 Address table for Telnet and Telnet-XML 64.......................................
A.3.1 Input register 64....................................................
A.3.2 Output register 64...................................................
A.3.3 Quick access to input and output register 65..............................
A.3.4 Extended system status/system information 65...........................
A.3.5 System time of the device 66..........................................
A.3.6 Overall tolerance of the type in the current job 66..........................
A.3.7 Basic results of the last test 67.........................................
A.3.8 Freely usable flag words (not remanent) 68...............................
A.3.9 Configure cameras 68................................................
A.3.10 Characteristics – results of the last test 69...............................
A.3.11 Job parameter 71....................................................

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Information regarding this description
For all available product documentation èwww.festo.com/pk
Product identification, versions
This documentation refers to the following versions:
Software Version
Firmware SBRD-Q Version 1.0.0 and higher
Camera Configuration Studio CCS Version 1.0 and higher
Festo Field Device Tool Version 2.7 and higher
Tab. 1 Hardware and software versions
This description contains general basic information on mounting, installation and operation of the cam
era system. Further information on commissioning, parameterisation and diagnostics can be found
in the help system of the software package and at èwww.festo.com/sp.
Type Title Table of contents
Description of electronics Description of SBRD camera
system
Mounting, installation and
commissioning of the camera system
Help system Help for CCS software Functional description and operation
of CSS software
Help system Help for FFT software Software package for setting
the network characteristics and
downloading of firmware
Tab. 2 Documentation for the camera system
Product label
The following warning symbols are located on the front side of the product:
Observe corresponding information in the documentation.
Service
Contact your regional Festo contact if you have technical questions èwww.festo.com.

1 SBRD
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Product specific terms and abbreviations
The following product-specific abbreviations are used in this description:
Term/abbreviation Meaning
Auto MDI-X Detects the Ethernet configuration of the remote station and
automatically adjusts the transmission and reception cable of a network
connection.
Bus node Provide the connection to specific fieldbuses. Transmit control signals to
the connected modules and monitor their ability to function
CCS Camera
Configuration Studio
PC software for configuration, commissioning and creation of jobs
Depth of field èDepth of focus
Depth of focus Space before and behind the object focused on that is also still perceived
as depicted sharp (also called depth of field). Depth of focus depends
on the focal length of the lens and the set orifice. Short focal lengths
with small orifice openings result in larger depth of focus.
Edge controlled Detection of a signal (e.g. input) reacts to the rising or falling edge.
Ethernet Physical protocol and network for connecting various devices
EtherNet/IP Communication standard via TCP/IP in automation technology
Exposure time Time in which the sensor is subject to light in image acquisition.
The longer the exposure time is, the more light that penetrates. Selection
of the exposure time depends, for example, on the speed of movement,
the available light and the light-sensitivity of the sensor. For moving
objects, exposure times that are too long cause blurred images.
Falling edge Transition from logic 1 to logic 0 (falling)
Feature Tools of a job determine characteristics in a photo. A characteristic result
can be a number, text or an image.
FFT – Festo Field Device
Tool
Software package for setting the network characteristics and
downloading of firmware
Focal length Long focal lengths generate a large image, while short focal lengths
create a wide-angle image. Lenses with changeable focal length are
designated zoom lenses. Lenses with longer focal lengths normally have
a lower sharpness and lower light intensity.
IDigital input
Image sensor Sensor
I/Os Digital inputs and outputs
Job Configuration of a testing task. Contains the settings performed by
the user of the cameras, tools, I/Os and job parameters used.
Logic 0, logic 1 Status of the input or output: logic 0 = 0 V, logic 1 = 24 V. (factory setting,
logical status èSection 3.1.3).

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Term/abbreviation Meaning
ODigital output
Orifice Opening through which light reaches the sensor through a lens element.
The larger the opening or orifice, the more light reaches the sensor.
Opening the orifice lowers the depth of focus. The depth of focus
increases as the orifice is closed (larger number of orifices). Smaller
orifice openings make longer exposure times necessary. Short exposure
times require larger orifice openings.
PLC/IPC Programmable logic controller/industrial PC
Protocol-based I/O Output of selected results for communication with controllers or robots
for graphic display or recording of production data
Rising edge Transition from logic 0 to logic 1 (rising).
Sensor Optoelectronic image sensor (e.g. CMOS image sensor), which converts
light signals into electrical signals. Besides the pure sensor function,
additional functions for image conversion, such as lighting control and
contrast correction, can be integrated directly into the chip.
Status-controlled Detection of a signal (e.g. input) reacts to a logic 1 or logic 0.
TCP/IP Combination of the protocols TCP and IP, the most-used protocol
for communication via Ethernet.
Telnet Client-server protocol for general, bidirectional communication, using
TCP. Telnet is normally used to offer users access to Internet research
through the command line.
Tool Tools determine selected characteristics in a photo.
XML Extensible markup language;
Markup language for representation of hierarchically structured data
in the form of text data
Tab. 1 Product-specific terms and abbreviations

1 Safety
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1 Safety
1.1 General safety information
– In commissioning and programming, the safety regulations in this manual and in the documentation
for the controller used and for the other components must always be observed.
– Electrostatically sensitive devices! Electrostatic charges can damage the internal electronics.
– Never unplug or plug in a product when it is energised! Observe the handling specifications for elec
trostatically sensitive devices.
– Before mounting and installation work, switch off supply voltage. Only switch on the supply voltage
again when mounting and installation work are complete.
– The product can generate high frequency malfunctions, which may make it necessary to implement
interference suppression measures in residential areas.

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1.2 Intended use
The SBRD camera system is intended for installation in a machine or automated system. It is used to
analyse parts for quality and position, detect their rotational position, pick & place, measuring, reading
of bar codes and data matrix codes (1D and 2D codes), reading of plain text (optical character
recognition).
Use the SBRD camera system only as follows:
– As intended
– In its original state without unauthorised modifications.
– Only with accessories released by Festo.
– In excellent technical condition.
When connected with commercially available components, such as sensors and actuators, the specified
limits for pressures, temperatures, electrical data, torques etc. must be observed.
The device is intended exclusively for use in an industrial environment. Measures for interference sup
pression may be required in residential areas.
1.2.1 Range of applications and certifications
Standards and test values, which the product complies with and fulfils, can be found in the “Technical
data” section (èAppendix A.1). The product-relevant EC directives can be found in the declaration of
conformity.
Note
 Certificates and the declaration of conformity for this product are contained
in separate documents èwww.festo.com/spareparts.
1.3 Training of skilled personnel
Only qualified personnel may carry out installation, commissioning, servicing and removal of
the product. The qualified personnel must be familiar with installation of electrical control systems.
1.4 Range of application and certifications
The product fulfils the requirements of EC directives and is marked with the CE marking.

2 Further information
10 Festo – SBRD-EN – 2017-11 – English
2 Further information
 Accessories èwww.festo.com/catalogue.
 Spare parts èwww.festo.com/spareparts.

3 System overview
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3 System overview
3.1 Design and mode of operation of the SBRD camera system
3.1.1 Components
The SBRD camera system consists of the following pneumatic components:
– Machine vision controller SBRD-Q
– SBPB camera heads
– NEBC connecting cables
3.1.2 Areas of application
The SBRD camera system can be used for the following problems:
– Position and rotational position detection
– Pick and Place
– Quality inspection
– Measurement
– Reading of bar codes and data matrix codes (1D and 2D codes)
– Reading of plain text (OCR)
3.1.3 Functional principle
The SBRD-Q controller actuates the connected camera heads to take pictures. The pictures taken are
transmitted and evaluated in the SBRD-Q controller, depending on the current operating mode and
the settings of the current job. The results of the evaluation are then output.
The sequence is determined by the current operating mode and the settings in the job, especially by
the evaluation mode.
Operating modes of the device
– Run mode: normal operating mode. A job stored on the device is executed.
– Configuration mode: limited operating mode for commissioning the device. This takes place
with the help of the CCS software. The first configuration is designated as job.
Evaluation modes, specified in the job:
– Triggered: single frame shooting and evaluation with each valid trigger signal.
– Free wheel unit: continuous image recording as long as the trigger signal is present.
A job contains all settings for conducting a specific function in an evaluation. During commissioning,
the user creates a job with the help of the CCS software. The job is then transmitted to a memory
location in the device.
A job contains the following settings:
– Job parameters (especially evaluation mode).
– Selection and settings of:
– Cameras used (e.g. type code, exposure time).
– Tools and their inspection features (e.g. distances, angles, X/Y positions. ID codes, text, image-
related results).
– Tolerance ranges for inspection features (e.g. min./max. rules).

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– Digital I/O (24 V I/O with signal specifications).
– Protocol-based I/O (e.g. fieldbus protocols, graphic displays).
In the run mode, the device performs an evaluation based on the selected job. This results in the follow
ing sequence:
1. Image acquisition with the help of the camera heads.
2. Calculation of the (test) characteristics by the tools.
3. Comparison of the inspection features with the specified tolerance ranges.
4. Output of the results to the digital I/O.
5. Output of the results through the protocol-based I/O.
6. Output of diagnostic data, if applicable.
An evaluation can now be performed.
3.2 Variants
SBRD-Q controller
The SBRD-Q controller is a compact evaluation unit with degree of protection IP 20. Up to 2 cameras of
the SBPB model series can be connected to the device.
Fig. 3.1 SBRD-Q controller
Feature Code Value
Control SBRD Series D
Function Q Quality inspection
Tab. 3.1 Order code

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Note
With EMC influence, individual malfunctions in the data transmission paths can occur.
This can influence the maximum data throughput.
 Plan for corresponding reserves.
Characteristics of the SBRD-Q controller
 24 V I/Os: 10 inputs + 2 inputs (pull-up resistor)/8 outputs
 Power: 2x 32 bit ARM Cortex-A9 CPU
 Memory: 1 GB
 Dimensions: 130 mm x 106 mm x 60 mm
 Function: machine vision
 Communication: Ethernet 10/100/1000 Mbit/s
 Interfaces: pluggable connectors
 Camera interface: 2x USB-compatible for connection to the camera head
 LED: status, I/Os, Ethernet
 SD memory card slot
SBPB camera head
The SBPB camera heads are intended for image acquisition within the SBRD camera system. The ca
mera heads are optimised for use in an industrial environment. The product is available with image
sensors as colour and monochrome variants in various resolutions.
Fig. 3.2 SBPB camera head
Feature Code Value
Camera heads [SBPB] Series B
Resolution [R2] 1280x1024
[R5] 1600x1200
[R9] 2456x2054

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Feature ValueCode
Image sensor [B] Monochrome
[C] Colour
Communication interface [U3] USB compatible
Digital inputs [1E] 1 input
Digital outputs [1A] 1 output
Lens connection [C] C mount
Tab. 3.2 Order code
NEBC connecting cables
The NEBC connecting cable is a cable with 2 different connection sides (type A, type B 3.0 micro, each
USB compatible) for connecting the SBRD-Q controller to the SBPB camera heads.
Fig. 3.3 NEBC connecting cables
Feature Code Value
Connecting cables [NEBC] For controllers
Field device side
Connectors left side [U7] USB compatible, type B micro
Cable outlet, left [G] Straight
Number of pins/wires left [10] 10-pin
Cable characteristics [K] Standard
Cable design [S] With shielding
Cable length [5] 5 m
Cable designation [N] Without label holder
Type of connector [S] Plug connector on both sides
Controller side
Connectors right side [U5] USB compatible, type A
Cable outlet right [G] Straight
Number of pins/wires right side [9] 9-pin
Tab. 3.3 Order code

3 System overview
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3.3 Software packages
The FFT software (Festo Field Device tool) and the CCS (Camera Configuration Studio) are used for com
missioning and operation.
Note
Minimum requirements that the PC must fulfil in connection with the software packages
are described in the Help of the respective software package.
The FFT software provides the following functions:
Subject Function
Basic configuration
and commissioning
– Changing of the device's network settings (IP address, gateway,
password, etc.)
– Transmission of firmware to the controller
Tab. 3.4 Functions of the FFT software
The CCS software provides the following functions:
Subject Function
Configuration and
commissioning,
creating jobs
– Determination of the signal behaviour
– Determination of the cameras and camera characteristics
– Determination of the evalution and output functions
– Determination of tools and tool characteristics
Analysis – Display of evaluated parts, live images, statistics and handling of jobs
Diagnostics – Display of the device characteristics
– Display of errors
Service – Documentation of a system
Tab. 3.5 Functions of the CCS software
3.4 Accessories
Please select additional accessories from the catalogue èwww.festo.com/catalogue.

4 Assembly
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4 Assembly
Warning
 Before undertaking mounting, installation or maintenance work, switch off
the operating voltage supply for the electronics.
Note
Uncontrolled external light influences generation of the images and thus the results.
 Use screening (e.g. opaque black housing) against uncontrolled external light
(e.g. ceiling lights, windows, etc.).
Note
Handle lens of the camera carefully.
 Avoid contamination. Work in a clean environment.
 Do not touch the inside of the camera, lens elements or glass surfaces.
Note
Connect to the product only devices approved by Festo. In mixed operation, there is
the danger of electric destruction.
Note
Camera connection is sensitive to electrostatic discharges. These can result in image
disturbances during operation.
 If an electrostatic discharge is possible: Do not touch the camera connection during
operation.

4 Assembly
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4.1 Mounting of the camera system
4.1.1 Mounting of the SBRD-Q controller
The SBRD-Q controller can be mounted as follows:
 On an H-rail
 With 2 M4 screws in the fastening holes of the housing
Position the SBRD-Q controller so that the ventilation grille is arrayed horizontally. This ensures air flow
through the device from bottom to top as well as possible.
4.1.2 Mounting of SBPB camera head
 There is a threaded hole pattern on the bottom of the SBPB camera head. Use only
the SBAMC11-CP mounting kit èTab. 4.1.
 Use only the screws and toothed discs provided. Always use toothed discs. Pay attention to thread
length.
 Mount the camera head with the help of the adapter kit so that it is aligned on the inspection part
suitably and without obstacle èTab. 4.1.
 Observe that the distance between camera and inspection part is adapted to the optics.
 In case of high ambient temperatures, mount the camera head on a cool surface.
 A functional earth connection is present on the mounting plate of the SBAM camera. Connect this to
earth potential with low impedance.
4.1.3 Mounting of NEBC connecting cable
 Plug the NEBC connection cable on the controller side into the connection X7 or X9.
 Plug the NEBC connecting cable into the USB-compatible connection on the back of the camera and
secure it against loosening with the corresponding locking screws.
 Ensure permanent strain relief on both sides.
 Do not use narrow cable binders for mounting, as otherwise the internal structure of the cable can
be damaged.
 Secure plug connector at SBRD-Q controller and at the SBPB camera head so it will not be accident
ally unplugged or loosened (e.g. through vibration).

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The following adapter kits are used for mounting the respective components:
Type Designation Manual
SBAM-C11-CP Mounting Adapter kit for camera on dovetail mounting
SBOA-HMSV-39 Adapter kit Adapter kit for mounting with dovetail plate, which can be
screwed on (dovetail plate contained in the adapter kit)
SBOA-HMSV-40 Adapter kit Adapter kit for mounting to dovetail plate, e.g. HMSV-11 plate
(not included in the adapter kit)
SBOA-HMSV-41 Adapter kit Adapter kit for mounting with female thread ¼–20 UNC
for mounting to commercially available photo/video tripods
SBAM-C6-A2-AF Swivel mounting Swivelling and adjustable mounting for attachment of
the camera heads using dovetail system.
Tab. 4.1 Adapter kits for mounting
4.2 Dimensions of SBRD camera system
4.2.1 SBRD-Q controller
Fig. 4.1 Dimensions

4 Assembly
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4.2.2 SBPB camera head
1 2
1Lens not included in the scope of delivery
2Optical axis
Fig. 4.2 Dimensions
Please use the Support Portal èwww.festo.com/sp for further information about dimensions.

5 Installation
20 Festo – SBRD-EN – 2017-11 – English
5 Installation
5.1 General installation instructions
Note
The product can generate high frequency malfunctions, which may make it necessary to
implement interference suppression measures in residential areas.
Caution
Malfunctions caused by electromagnetic factors.
– Connect the function unit connections with low impedance to the earth potential.
– Connect the H-rail with low impedance to the earth potential.
Note
Long signal lines reduce the resistance to interference.
 Make sure that the cable lengths listed in the following table are complied with:
Cable type Permissible cable lengths
Signal lines Max. 30 m
NEBC connecting cable Max. 5 m
Ethernet > 30 m
Tab. 5.1 Maximum permissible cable lengths
Note
Emergency off:
In accordance with EN 60204-1: Electrical safety is ensured in case of emergency by
switching off the electrical energy to all or part of the installation. Emergency off is to
be used where a risk of electric shock or other electrical risk exists.