FireplaceXtrordinair 42 Apex Clean Face User manual

42 Apex Owner’s Manual
SAFETY NOTICE:
If this appliance is not properly installed, a house fire may result.
For your safety, follow the installation directions. Contact local
building or fire officials about restrictions and installation inspection
requirements in your area.
12521 Harbour Reach Drive
Mukilteo, WA 98275
This manual is available online in French
Ce manuel est disponible en ligne en Français
Copyright 2016, T.I.
$10.00 100-01437
www.travisproducts.com
Tested and listed by
Report # 028WF102S
Testedto:U.L.127-2015,ULC-610-M87(R1998)

2Introduction
© Travis Industries 4161018 100-01437
Introduction
We welcome you as a new owner of a Fireplace Xtrordinair wood fireplace. In purchasing a Fireplace
Xtrordinair you have joined the growing ranks of concerned individuals whose selection of an energy
system reflects both a concern for the environment and aesthetics. The Fireplace Xtrordinair is one of the
finest home heaters the world over. This manual will explain the installation, operation, and maintenance
of this fireplace. Please familiarize yourself with the Owner's Manual before operating your heater and
save the manual for future reference. Included are helpful hints and suggestions which will make the
operation and maintenance of your new fireplace an easier and more enjoyable experience. We offer our
continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater.
DO NOT REMOVE THIS LABEL
CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT INSTALLATIONAND RESTRICTIONS IN YOUR AREA.
LISTED FACTORY-BUILT FIREPLACE
Report No. 028WF102S
Certified for USA and Canada
Tested and
Listed by
®
MODEL:
42 Apex
SERIAL NO:
CONFORMS TO UL STD 127-2015; CERTIFIED TO ULC STD S610-M87 (R1998)
This wood heater needs periodic inspection and repair for proper operation. Consult the owner’s manual for further information. It is against federal regulations to operate this wood heater in a manner
inconsistent with operating instructions in the owner’s manual or if the catalytic element is deactivated or removed. CAUTION: the combustor used in this appliance (part no. 250-00556) is fragile and must
be handled carefully. Burning of metal foils, plastic, garbage, sulphur and diesel oil will render the catalyst in the combustor inactive. The performance and durability of the catalytic combustor has not
been evaluated as part of the certification. Do not use a fireplace insert or other products not specified for use with this product. This fireplace has not been tested with an unvented gas log set. To reduce
the risk of fire or injury, do not install an unvented gas log set into fireplace. Fireplace must use combustion air drawn from outside the house. Use cord wood only. DO NOT OVERFIRE UNIT.
Approved chimney: Simpson Duravent 7”Duravent DuraPlus HTC & Simpson Duravent 8”X12” sold through Travis Industries
Replace glass only with 5mm neoceramic or
ceramic glass.
Electrical Rating: 115V., 60 Hz, 1.8 Amps
Optional Green Start: # 94400954
Blower: # 250-04176
TRAVIS INDUSTRIES, INC.
12521 Harbour Reach Drive
Mukilteo, WA 98275
Manufactured by:
www.travisproducts.com
U.S. ENVIRONMENTAL PROTECTIONAGENCY
Certified to comply with 2015 particulate emission standards. Not approved for sale after May 15, 2020.
0.7 g/h, Method 28, 5G2, 2015
Made in U.S.A.
2016 2017 2018 2019 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
DATE OF MANUFACTURE
1212
42 APEX
OWNER’S MANUAL
®
42 Apex
Serial
No. ZC-1203
MANUFACTURE DATE:
2017
2018
2016
FEB
MAR
JAN
MAY
JUN
APR
AUG
SEP
JUL
NOV
DEC
OCT
U.S. ENVIRONMENTAL PROTECTION AGENCY
Certified to comply with 2015 particulate emission standards. Not approved for sale after May 15, 2020.
0.7 g/h, Method 28, 5G2, 2015
This wood heater contains a catalytic combustor which needs periodic inspection and replacement for proper operation.
Consult the owner’s manual for further information. It is against federal regulations to operate this wood heater in a manner
inconsistent with operating instructions in the owner’s manual or if the catalytic element is deactivated or removed. See
installation and operating instructions for this model. Use cord woood only.
Manufactured By: TRAVIS INDUSTRIES, INC.
12521 Harbour Reach Drive, Mukilteo, WA 98275
XXXX
Important Information
No other Fireplace Xtrordinair wood fireplace has the same
serial number as yours. The serial number is behind the
left side door just inside the firebox.
This serial number will be needed in case you require
service of any type.
Model:
Serial Number:
Purchase Date:
Purchased From:
Mail your Warranty Card Today, and
Save Your Bill of Sale.
To receive full warranty coverage, you will
need to show evidence of the date you
purchased your heater. Do not mail your
Bill of Sale to us.
We suggest that you attach your Bill of
Sale to this page so that you will have all
the information you need in one place
should the need for service or information
occur.

Table of Contents 3
© Travis Industries 4161018 100-01437
Introduction ...............................................................................................................................................2
Important Information................................................................................................................................2
Features:...................................................................................................................................................6
Heating Specifications ..............................................................................................................................6
Electrical Specifications: ...........................................................................................................................6
EPA Compliance:......................................................................................................................................6
Safety Notice:............................................................................................................................................7
Before Your First Fire................................................................................................................................7
Verify the Installation............................................................................................................................7
Curing the Paint....................................................................................................................................7
Over-Firing the Fireplace (Over-Firing may void your warranty) .........................................................7
Operating the Fireplace During a Power Outage.................................................................................8 
Drafting Performance...........................................................................................................................8
Location of Controls..................................................................................................................................8
Opening the Door......................................................................................................................................9
Opening the Door While the Fireplace is Hot.......................................................................................9
Starting a Fire............................................................................................................................................10
Maintaining Catalytic Burn-Off..................................................................................................................11
Adjusting the Burn Rate............................................................................................................................12
Electrical Controls.....................................................................................................................................13
Understanding Your Heater’s Combustion System..................................................................................14
Burning Your Heater .................................................................................................................................14
Re-Loading the Fireplace..........................................................................................................................15
Overnight Burn..........................................................................................................................................15
Normal Operating Sounds ........................................................................................................................15
Hints for Burning .......................................................................................................................................15
Ash Removal.............................................................................................................................................16
Selecting Wood.........................................................................................................................................16
Dry Wood is Key...................................................................................................................................16
Testing Wood Moisture ........................................................................................................................16
Why Dry Wood is Key ..........................................................................................................................16
Wood Cutting and Storage...................................................................................................................17
Don't Burn Treated Wood, Wax Logs, Coal, Garbage, Etc..................................................................17
Check Firebrick, Baffle.........................................................................................................................19
Clean the Combustor ...........................................................................................................................19
Chimney Sweep Instructions................................................................................................................19
Door and Latch Inspection and Service....................................................................................................20
Testing the Door Seal...........................................................................................................................20
Fixing the Door Seal.............................................................................................................................20
Clean the Glass (if necessary)..........................................................................................................21
Creosote – Formation and Need for Removal.....................................................................................21
Replacement Parts List.............................................................................................................................22
Door Parts ............................................................................................................................................22
Electrical Parts......................................................................................................................................22
Firebox Parts........................................................................................................................................23
Years 1 & 2 - COVERAGE: PARTS & LABOR.........................................................................................24
One-way freight allowance on pre-authorized repair done at factory is covered.................................24
Years 3 Through 5 - COVERAGE: PARTS & LABOR..............................................................................24
Years 6 & 7 - COVERAGE: PARTS ONLY...............................................................................................24
CONDITIONS & EXCLUSIONS................................................................................................................24
IF WARRANTY SERVICE IS NEEDED:...................................................................................................24
GreenStart™Woodstove Igniter (Part # 94400951) .................................................................................25

4Table of Contents
© Travis Industries 4161018 100-01437
• This fireplace must be
installed by a qualified
installer. Installation
instructions are shipped
inside the fireplace and
must be strictly adhered
to.
Ok
• Contact your local
building officials to obtain
a permit and information
on installation restrictions
or inspection
requirements in your
area. Notify your
insurance company of
this fireplace.
• This fireplace is designed
and listed for cord wood
only. Burning of any
other material will void
the warranty and listing
and may create a fire
hazard.
Gas
• Never use gasoline,
gasoline-type lantern fuel,
kerosene, charcoal lighter
fluid, or similar liquids to
start or ‘freshen up’ a fire
in this fireplace. Keep all
such liquids well away
from the fireplace while it
is in use.
• The door(s) must be
closed and latched during
operation. Open the
door(s) only when re-
loading the fireplace or
conducting maintenance.
This prevents smoke,
embers from entering the
room.
• Do not touch the hot
surfaces of the fireplace.
Educate all children of the
danger of a high-
temperature fireplace.
Young children should be
supervised when they are
in the same room as the
fireplace.
ASHES
• Ashes must be disposed
of in a metal container
with a tight fitting lid.
Place the container on a
non-combustible surface
until the ashes have fully
cooled before final
disposal.
36"
• Keep all furniture or other
combustible items at least
36" away from the front of
the fireplace (this
includes drapes or doors
that may swing within 36"
of the front of fireplace).
• If you smell smoke, see
the section "Smoke Smell
in Home" on page 13 of
this manual for a remedy.
• Do not place clothing or
other flammable items on
or near the fireplace.
• Never block free airflow
through the vents.

Safety Precautions 5
© Travis Industries 4161018 100-01437
Do not repair, alter, or
replace any part of the
fireplace and chimney unless
instructions are give in this
manual. All other work must
be done by a qualified
service person.
Allow the fireplace to cool before
carrying out any maintenance or
cleaning.
The chimney must be
inspected twice a year for
creosote build-up or chimney
damage. Creosote build-up
must be removed and
damage fixed prior to using
the fireplace.
This
Manual
Do not throw this manual away.
This manual has important
operating and maintenance
instructions that you will need at
a later time. Always follow the
instructions in this manual.
This fireplace was designed
to burn solid wood fuel only
(cord wood). Never use
treated wood, wax logs, coal,
garbage, or other materials.
These materials will void the
safety listing and may
damage the combustor.
This wood heater has a
manufacturer-set minimum low
burn rate that must not be
altered. It is against federal
regulations to alter this setting or
otherwise operate this wood
heater in a manner inconsistent
with operating instructions in this
manual.
Travis Industries, Inc.
grants no warranty, implied
or stated, for the
installation or maintenance
of your fireplace, and
assumes no responsibility
of any consequential
damage(s).
Do not use a grate or other
device to elevate the fire off
of the firebox floor. Burn the
fire directly on the firebox
floor.
Smoke and CO Detectors: Make sure your home has a working smoke detector, especially near any bedrooms. We
recommend having a smoke and/or CO detector in the same room as the wood heater for additional safety.
Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of combustion of such
fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.
California Health & Safety Code Sec. 25249.6
Travis Wood Burning Fireplaces, Stoves and Inserts are protected by one or more of the following patents; U.S. 9,170,025
4,665,889 as well as other U.S. and Foreign Patents pending.

6Specifications
© Travis Industries 4161018 100-01437
Features:
• Maximum Log Length of 24"
• Large firebox capacity – 3.5 cu. ft.
• Long burn time – up to 12 hours
• Large glass door for maximum visibility
• Full firebrick lining for firebox protection
Heating Specifications
Approximate Heating Capacity
(Will vary with the home's floor plan, insulation, and outside temperature.) Up to 2,500 Square Feet
Maximum Burning Time
Up to 12 Hours
BTU Output per Hour (Cord Wood Method)
Up to 62,000 BTUs
This model was tested for efficiency using method B415.1-10 and was determined to have:
Weighted average higher heating value (HHV) overall heating efficiency (OHE) of 73%
Weighted average lower heating value (LHV) overall heating efficiency (OHE) of 78.6%
Maximum measured lower heating value (LHV) efficiency of 83.3%
The location of your wood heater in your home will decide how affectively the heat produced will
spread throughout your house. Attention to the home design with consideration of natural convection
and air circulation should be taken into account when choosing the placement of your heater within
the home.
Electrical Specifications:
The blower on "HIGH" draws 1.8 Amps on 120 Volts A.C. (approximately 130 watts).
EPA Compliance:
This heater meets the 2015 U.S. EPA’s crib wood emission limits for wood heaters sold after May 15,
2015. Tested to Method 28, 5G2 this heater has been shown to deliver 11,000 to 38,000 BTUs/hr and
an emission value of .69 g/h.

Operation 7
© Travis Industries 4161018 100-01437
Safety Notice:
• If this appliance is not properly installed, a house fire mayresult. For your
safety, follow the installation directions. Contact local building or fire
officials about restrictions and installation inspection requirements in your
area.
• Read and follow all of the warnings on pages 2 and 3 of this manual.
Before Your First Fire
Verify the Installation
Before starting the fireplace, verify that the fireplace is properly installed and all of the requirements in
the 42 Apex Installation Manual have been followed.
Keep all flammables 36" away from the front of the fireplace (drapes, furniture, clothing, etc.).
A fireplace insert shall not be installed in a factory-built fireplace unless tested with the fireplace.
Curing the Paint
Follow the steps below to cure the paint (first fire):
a) Open doors and windows in the room to ventilate the heater during
the curing process.
b) Vacate the room. The fumes from the initial heating process are
non-toxic but may be unpleasant.
c) Slowly bring the heater to a medium burn (400°F/204°C) for 45
minutes. Then increase the burn temperature to a hot burn
(600°F/315°C) for an additional 45 minutes. This will cure the paint.
Door Gasket - The door gasket can adhere to the paint on the front of
the heater. To prevent this, carefully open and close the door a few
times during the paint curing process.
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2 to 4 hours
Carbon Monoxide (CO) Emissions
Smoke from wood heaters contain CO. This gas is an indication of incomplete combustion and is
detrimental to the environment and to your health. The more visible the smoke, the higher the CO
levels. Burning dry wood is the most significant step you can take to reduce CO emissions. It is also
important to understand the combustion process so you can burn your heater efficiently. Read the
manual thoroughly so that you can operate your heater in the most efficient and clean manner
possible.
Over-Firing the Fireplace (Over-Firing may void your warranty)
DO NOT OVERFIRE THIS HEATER: Attempts to achieve heat output rates that exceed heater
design specifications can result in permanent damage to the heater.
This fireplace was designed to operate at a high temperature. But due to differences in vent
configuration, fuel, and draft, this appliance can be operated at an excessive temperature. If the area
behind the faceplate or other area starts to glow red, you are over-firing the fireplace (this may
damage the internal components and void the warranty). Do not burn excessively large fires for a
long time. Shut the air control down and allow the fireplace to cool if you detect over-firing.

8Operation
© Travis Industries 4161018 100-01437
Operating the Fireplace During a Power Outage
This fireplace includes a blower to dissipate heat from the firebox. During power outages build small
to medium-sized fires to prevent the fireplace from overheating.
Drafting Performance
Draft is the force which moves air from the appliance up through the chimney. The amount of draft in
your chimney depends on the length of the chimney, local geography, nearby obstructions and other
factors. Too much draft may cause excessive temperatures in the appliance and may damage the
heater. Inadequate draft may cause backpuffing into the room and `plugging' of the chimney.
Inadequate draft will cause the appliance to leak smoke into the room through appliance and chimney
connector joints. An uncontrollable burn or excessive temperature indicates excessive draft.
WARNING: THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET. TO
REDUCE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET INTO
THIS FIREPLACE.
Location of Controls
Door Handle
Bypass
Air Control
Tool
Bypass – This controls the bypass. When open (pulled out), smoke travels directly up the chimney,
lessening the chance of smoke spillage.
Door Handle – The door handle locks the door shut.
Air Control - This control slides left to right (or anywhere between) to alter the amount of air entering
the fireplace. This, in turn, regulates the speed at which the fire burns. When slid to the right, the air
control is open (fast burn). When slid to the left, the air control is closed (slow burn).
Tool – The fireplace tool is used to help open the door or slide the bypass in or out.

Operation 9
© Travis Industries 4161018 100-01437
Opening the Door
To open the door, lift the handle and swing the door open. Use the included tool if needed to lift the
handle.
Do not slam door when closing. If glass is damaged it must be replaced before using the fireplace.
Opening the Door While the Fireplace is Hot
Open (pull out) the bypass before opening the door. This allows smoke to exit the flue directly. Use
the included tool, if necessary to pull the bypass out.
To lessen smoke spillage, open the door a few inches, let air enter the door for a few seconds, then
open the door fully. This allows airflow inside the firebox to stabilize.
Warning: Do not build the fire close to glass.
Warning: The door handle is extremely hot during operation
– use the door tool or gloves when opening the
door.
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10 Operation
© Travis Industries 4161018 100-01437
Starting a Fire
Since the dawn of time man has debated the best way to start a fire. Some use the boy-scout "tee-
pee", some prefer the "tic-tac-toe" stack. Either way, review the hints and warnings below to ensure
proper fire starting.
• Make sure the by-pass is open while starting a fire (leave it open for the first 15 minutes).
Use the included tool to
operate the bypass.
Bypass Pushed In
Used for normal operation
Bypass Pulled Out
Used for starting and re-loading
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• Make sure the air control is on high. If additional air is needed, open the doors 1/4" during the first
five minutes of start-up.
• If the smoke does not pass up the chimney, ball up one sheet of newspaper, place it in the center of
the smoke shelf and light it. This should start the chimney drafting (this eliminates "cold air
blockage").
• Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to
start or "freshen up" a fire in this fireplace. Keep all such liquids well away from the fireplace while it
is in use.
• If using a firestarter, use only products specifically designed for
fireplaces - follow the manufacturer's instructions carefully.
• Use plenty of kindling to ensure the fireplace reaches a proper
temperature. Once the kindling is burning rapidly, place a few
larger pieces of wood onto the fire.

Operation 11
© Travis Industries 4161018 100-01437
Maintaining Catalytic Burn-Off
Warning:
The bypass control becomes hot
during operation - use gloves or a
tool to prevent burns.
This fireplace uses a catalytic
combustor to increase heat transfer
to the room and reduce emissions.
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The catalytic combustor
takes dirty smoke and turns it
into extra heat and cleaner
emissions.
NOTE: If the combustor is engaged
(bypass closed) when the fireplace
is still cool, it will not work, leading
to dirty smoke, no extra heat, and a
dirtier combustor.
Follow the directions below to utilize the combustor to its fullest potential.
• Keep the by-pass open (pulled out) until the fireplace becomes hot (approximately 15 to 30 minutes).
• Close the by-pass (push in) when the fireplace is hot (500° F./260° C. or greater).
• Keep the by-pass closed (pushed in) while the fireplace is operating, except when re-loading.
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oke
Sm
With the by-pass closed (pushed in), the
smoke passes through the combustor.
With the by-pass open (pulled out), the smoke passes through
the by-pass and does not go through the combustor.
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Combustor
By-Pass
Plate
By-Pass Control
Chimney
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How to Check if your Combustor is Working
A combustor temperature probe is included with the fireplace to monitor the combustor. After the bypass
is engaged, the combustor temperature should rise, showing combustor operation. Combustor
temperatures over 500° F (260° C), indicate the combustor is working and igniting unburnt fuel.
The combustor can also be viewed through the glass from below. You will notice the combustor glowing
red when the combustor is working effectively.

12 Operation
© Travis Industries 4161018 100-01437
Adjusting the Burn Rate
Use the air control slider to control the burn rate of the fireplace. See the illustration below for details.
The included tool may be used to adjust the air control when the fireplace is hot.
Warning: The air control becomes hot during operation - use gloves or the tool to prevent burns.
Hint: The air control may take several minutes to influence the burn rate. When making
adjustments, you may wish to let the fireplace burn for 10 minutes to gauge performance.
Hint: The blower may be used to affect heat output (i.e.: to reduce heat output, turn the blower
down).

Operation 13
© Travis Industries 4161018 100-01437
Electrical Controls
Blower Speed Control
Set the blower speed
using this control.
NOTE: The blower will
not turn on until the
fireplace is up to
temperature.
Optional GreenStart Igniter
press this button to start the
ignition sequence.
NOTE: The button will not be
visible if GreenStart is not
installed - see GreenStart
instructions for details.
Combustor Temperature
Press this button to see the
combustor temperature.

14 Operation
© Travis Industries 4161018 100-01437
Understanding Your Heater’s Combustion System
This heater uses a dual combustion system detailed below:
Primary Combustion: This is the combustion (fire) that takes place directly on the wood. Primary combustion
determines how fast the fire burns. Air for primary combustion is supplied through the air control. When you
adjust the air control you control the amount of air that reaches the fire and creates primary combustion. The air
control supplies air to the air wash (the air holes above the door opening – used to help clean the glass) and
through the pilot orifice (center bottom of the door opening). By using the air control, and supplying air through
these two openings, you control primary combustion.
Catalytic Combustion: This is the combustion (fire) that does not contact the wood. Catalytic combustion takes
place inside the catalytic combustor and is not viewable (you may, however, see the combustor glow). It burns
the visible emissions or smoke that is not consumed during primary combustion. Catalytic combustion can be
monitored by using the included temperature meter. Your catalytic combustor is working when the out put
temperature is above 500° F. (260°C).
Items to Consider:
During medium and high burn rates the stove will manage combustion on its own. When the heater is set to a
low burn rate more care is needed to ensure the catalytic combustion system works properly. Make sure the
stove is hot and a good coal bed is established before adjusting your heater to low burn.
Understanding the combustion system in this heater will help minimize the visible emissions this heater
releases into the environment. The primary pilot orifice at the center bottom of the door opening is designed
to help the secondary combustion at low burn settings. The pilot provides a small amount of air that burns up
through the fuel load providing the heat and flame needed for the secondary system to ignite.
As you load your heater for a low burn, take care in placing the wood. This will affect how well your catalytic
system works as the wood is consumed. Do not block the pilot orifice. Stack wood so the pilot air can burn its
way up between the pieces, helping your heater burn effectively throughout the low fire. This will reduce the
visible emissions your heater produces and increase the amount of heat you get from the wood. If you are
unsure how well your heater is burning look at the chimney cap to monitor visible emissions.
Burning Your Heater
Starting a Fire: When starting a fire it is imperative to get the heater hot and drafting as quickly as possible.
This promotes combustion and reduces emissions. There are many ways to start a fire and you will become
adept as you become familiar with the way your heater burns. Before you start, make sure your burn rate setting
(air control) is all the way open and the by-pass (if equipped) is open. We suggest that you use a layer of
crumpled newspaper covered with three layers of small kindling, stacked tic tac toe style with approximately ½”-
1”gaps between them. Continue to layer wood on top of the kindling with the same air gaps using slightly bigger
pieces increasing in size as you stack upward with the final layer being 3-5” diameter pieces loaded on the top.
This should fill the firebox. Light the newspaper in several places near the door opening. Shut the door but do not
latch it, creating a small opening to allow air to feed the kindling fire. Never leave your heater unattended if your
door is not latched shut. While the kindling burns the fire will heat and ignite the larger pieces above. Once the
whole load is burning shut and latch the door leaving the burn rate on high. Depending on your heater, the
chimney, and the outside environment, you may need to leave your bypass open for up to 20 minutes after
lighting the fire. If the fire dies when you shut the bypass you will need to leave it open longer. The presence of a
hot coalbed is critical to good combustion. We cannot overstate the importance of a hot coal bed before slowing
your burn rate or re-loading your heater. We recommend that you allow the first ignition load of wood to burn
through at the high burn rate. This will get your heater up to temperature and establish a coal bed.
Reloading: When reloading a hot heater set the burn rate on high for at least 15 min before slowing it down.
Low Burn: If preparing for an overnight or low burn a longer heat up period may be necessary. Reload the
heater full of wood making sure there are air gaps between the wood pieces so the pilot air can burn up through
the middle load keeping the secondary combustion system hot and active throughout the burn. After loading, burn
the heater on high for at least 15 minutes before setting the air control to low.

Operation 15
© Travis Industries 4161018 100-01437
Re-Loading the Fireplace
Follow the directions below to minimize smoke spillage while re-loading the fireplace.
1 Pull the by-pass out all the way (use the tool or a glove).
2 Move the air control to high.
3 Open the door slightly. Let the airflow inside the firebox to stabilize before opening the doors fully.
4 Load wood onto the fire.
Overnight Burn
This fireplace is large enough to accommodate overnight, 10 to 12 hour burns. Follow the steps
below to achieve an overnight burn.
1 Get the fireplace hot by moving the air control to high and letting the fireplace burn for 15 minutes.
2 Load as much wood as possible. Use large pieces if possible.
3 Let the fireplace burn on high for 15 minutes to keep the fireplace hot, then turn the air control to low.
4In the morning the fireplace should still be hot, with embers in the coal bed. The glass may be dark –
this is normal. Stir the coals and load small pieces of wood to re-ignite the fire, if desired.
Note: Differences if chimney height and draft may lower overall burn times.
Normal Operating Sounds
Creaks and Clicks:
The steel may creak or click when the stove heats up
and cools down - this is normal.
Blower Sounds:
The blower will make a slight "humm" as it
pushes air through the stove.
Hints for Burning
• Get the appliance hot before adjusting to low burn
• Use smaller pieces of wood during start-up and high burns to increase temperature
• Use larger pieces of wood for overnight or sustained burns
• Stack the wood tightly together to establish a longer burn
• Be considerate of neighbors & the environment: burn dry wood only
• Burn small, intense fires instead of large, slow burning fires when possible
• Learn your appliance's operating characteristics to obtain optimum performance

16 Operation
© Travis Industries 4161018 100-01437
Ash Removal
Whenever ashes get 3to 4inches deep in your firebox, and when the fire has burned down
and cooled, remove excess ash. Leave an ash bed approximately 1inch deep on the firebox
bottom to help maintain a hot charcoal bed. Let the stove cool completely before removing
ashes (wait at least two hours after the last coal has extinguished). Ashes should be placed
in a metal container with a tight-fitting lid. The closed container of ashes should be placed on
a noncombustible floor or on the ground, away from all combustible materials, pending final
disposal. The ashes should be retained in the closed container until all cinders have
thoroughly cooled.
ASHES
Improperly disposed ashes lead to fires. Hot ashes placed in cardboard boxes, dumped in back yards,
or stored in garages, are recipes for disaster.
Wood-burning stoves are inherently dirty. During cleaning have a vacuum ready to catch spilled ash
(make sure ash is entirely extinguished).
There are vacuum cleaners specifically made to remove ash (even if the ash is warm). Contact your
dealer for details.
Selecting Wood
Dry Wood is Key
Dry wood burns hot, emits
less smoke and creates
less creosote.
Wet
Wood
Leads
To Leads
To
Dry
Wood
Leads
To Leads
To
Less
Heat More Heat
More Smoke
and Creostoe Less Smoke and Creostoe
Testing Wood Moisture
Wood cut, split and stored in a dry area will typically dry within 1 or 2 years. This insures dry wood. If
purchasing wood for immediate use, test the wood with a moisture meter. Some experienced wood
burners can measure wood moisture by knocking pieces together and listening for a clear "knock"
and not a "thud".
Why Dry Wood is Key
Wet wood, when burned, must release water stored within the wood. This cools the fire, creates
creosote, and hampers a complete burn. Ask any experienced wood burner and he or she will agree:
dry wood is crucial to good performance.

Operation 17
© Travis Industries 4161018 100-01437
Wood Cutting and Storage
Cut wood to length and
chop into quarters. Store the wood off the ground in a
covered area. Allow for airflow
around the wood to dry the wood.
Air Flow
Air Flow
Air Flow
Don't Burn Treated Wood, Wax Logs, Coal, Garbage, Etc.
This heater is designed to burn natural wood only. Higher efficiencies and lower
emissions generally result when burning air dried seasoned hardwoods, as compared to
softwoods or to green or freshly cut hardwoods. DO NOT BURN:
(1) Garbage;
(2) Lawn clippings or yard waste;
(3) Materials containing rubber, including tires;
(4) Materials containing plastic;
(5) Waste petroleum products, paints or paint thinners, or asphalt products;
(6) Materials containing asbestos;
(7) Construction or demolition debris;
(8) Railroad ties or pressure-treated wood;
(9) Manure or animal remains;
(10) Salt water driftwood or other previously salt water saturated materials;
(11) Unseasoned wood; or
(12) Paper products, cardboard, plywood, or particleboard. The prohibition against
burning these materials does not prohibit the use of fire starters made from paper,
cardboard, saw dust, wax and similar substances for the purpose of starting a fire in an
affected wood heater.
Burning these materials may result in release of toxic fumes or render the heater
ineffective and cause smoke.

18 Operation
© Travis Industries 4161018 100-01437
Troubleshooting
Problem Possible Cause
Smoke Enters Room During
Start-Up • Cold Air Blockage - burn a piece of newspaper on top
of the smoke shelf under the bypass opening.
• By-pass is Closed - Open the by-pass by pulling the
block above the door all the way out.
• Close the doors - if the flame is not getting enough air,
first make sure the air control is open (all the way
right). If additional air is needed, a small crack in the
door is all that is needed.
Kindling Does Not Start -
Fire Smolders • Cold Air Blockage - burn a piece of newspaper to
establish a draft.
• Not enough starter paper - use additional newspaper if
necessary.
• By-pass is Closed - Open the by-pass by pulling the
ring above the door all the way out.
• Not enough air - first make sure the air control is open
(all the way right). If additional air is needed, a small
crack in the door is all that is needed.
Smoke Enters Room While
Re-Loading • By-Pass not Opened - Open the by-pass (the ring
above the doors) using gloves or a tool before opening
the door.
• Insufficient Draft - Chimney height and outside
conditions can negatively affect draft. In these cases a
small amount of smoke may enter the home. Adding
more pipe or a draft-inducing cap may help.
Fireplace Does Not Burn Hot
Enough • Wood is Wet - see the section "Selecting Wood" on
page 12 for details on wood.
• Insufficient Draft - Chimney height and outside
conditions can negatively affect draft. In these cases
the fire may burn slowly. Adding more pipe or a draft-
inducing cap may help.
• Air Control is Not Wide Open - Make sure the air
control is all the way to the right. Slide the control
back and forth rapidly to insure the control is not stuck.
Blower Does Not Run • Fireplace is Not Up to Temperature - This is normal.
The blower will come on when the fireplace is hot -
usually 15 to 30 minutes.
• Electricity is Cut to the Blower - Check the household
breaker or fuse to make sure it is operable.
Fireplace Does Not Burn
Overnight • The door is not sealing - See the section "Check the
Door Seal, Adjust if Necessary" on page 16 for details.

Maintenance 19
© Travis Industries 4161018 100-01437
This wood heater contains a catalytic combustor, which needs periodic inspection and replacement for
proper operation. It is against federal regulations to operate this wood heater in a manner inconsistent
with operating instructions in this manual, or if the catalytic element is deactivated or removed.
Twice Yearly Maintenance
Check Firebrick, Baffle
Verify that the firebrick and baffle is in positon and not damaged (see illustration on page 23 for details).
Clean the Combustor
With the fireplace completely cool (at least two hours after the last coal has extinguished), use a
vacuum cleaner, preferably with a brush, to draw all ash from the catalytic combustor (see the
illustration below). Do not strike or scrape the combustor.
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Testing your Catalyst Combustor
A combustor that is not functioning may still show active temperatures during the medium and high burn rates with the
primary fire providing enough heat to hold output temperatures above 500°f. To check the combustor function burn
your fireplace for at least 2-3 hours on the medium to high setting ensuring a full coal bed covers the firebox floor and
the unit is at operating temperature. Set your burn rate to medium low and monitor the catalyst output temperature.
The combustor should maintain a temperature above 500°f. If your combustor temp falls below 500°f perform this test
two or three times to ensure the results. If your results are the same your combustor may need cleaning or
replacement. Note: If you reload your fireplace before starting your burn test, burn the new fuel load on high for at
least 20 min before setting your burn rate to medium low.
Chimney Sweep Instructions
When sweeping (cleaning) the chimney, the combustor should be removed to prevent ash from
clogging the combustor openings (when replacing the combustor use a new interim gasket). The
damper plate (and other upper firebox components) can be removed during the chimney sweep or
vacuumed after the chimney has been swept. See the illustration on page 23 for details.

20 Maintenance
© Travis Industries 4161018 100-01437
WARNING: Do not use substitute materials in the maintenance of this fireplace.
Door and Latch Inspection and Service
The door latch and door gasket work together to seal the firebox. If the door does not seal, air will
leak into the firebox and cause the fire to burn too fast. This reduces the ability to burn the fireplace
overnight or precisely adjust the burn rate.
Testing the Door Seal
The first indication that the door may not be sealing is when the door handle opens and closes
without resistance. To test the door seal, open the door and place a dollar bill (US, Canadian, or
Australian) over the door opening. Then close the door over the bill. If the bill can be slid out of the
door opening without resistance, the door gasket may need to be replaced.
Fixing the Door Seal
The first step to improve the door seal is to tighten the door latch. This is done by moving the door
catch on the fireplace inwards. This adjustment should be done in very small increments and the
door latch should be tested after each adjustment.
If the door latch is very tight, yet the door seal is still loose, it may be time to replace the door gasket.
To replace the gasket, first strip the old gasket and any gasket cement off of the door. Attach the
replacement gasket to the door and cut off any excess material (see page 22 for details).
Glass Inspection & Removal (use only 5mm neo-ceramic glass)
If the glass is cracked or broken, it must be replaced. The glass & gasket should seal against the
door. See the illustration on page 22 for glass removal. When re-installing the glass, gently press
the rope gasket in place (use a putty knife if necessary).
WARNING: The top of the glass comes close to the face of the fireplace. The glass must be all the
way down to prevent is from striking the fireplace when the door is closed.
To adjust the door
catch, loosen these two
nuts and slide the catch
assembl
y
back 1/16”.
7/16" Wrench