FireplaceXtrordinair 36 DV EFIII User manual

• Built-In Direct Vent Fireplace
• Natural Gas or Propane
• Residential or Mobile Home Listed (ANSI Z21.44)
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause
injury or property damage. Refer to this manual. For assistance or additional
information consult a qualified installer, service agency, or the gas supplier.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
- Installation must be performed by a qualified installer, service agency or the gas supplier
IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
36DV OWNER'S MANUAL
- November, 1995 -
Installer: After installation give this manual
to the homeowner and explain
operation of this fireplace. 10850 117th Place N.E. Kirkland, WA 98033

PAGE 2SAFETY PRECAUTIONS
• IF YOU SMELL GAS:
* Do not light any appliance
* Extinguish any open flame
* Do not touch any electrical switch or plug or unplug anything
* Open windows and vacate building
* Call gas supplier from neighbor's house, if not reached, call fire department
• This fireplace must be installed by a qualified installer to prevent the
possibility of an explosion. Your dealer will know the requirements in your
area and can inform you of those people considered qualified. The fireplace
should be inspected before use and at least annually by a qualified service
person. More frequent cleaning may be required due to excessive lint from
carpeting, bedding material, etc.
• The instructions in this manual must be strictly adhered to. Do not use
makeshift methods or compromise in the installation. Improper installation
will void the warranty and safety listing.
CH4
83HC
- or -
• This fireplace is either approved for natural gas (NG) or for propane (LP).
Burning the incorrect fuel will void the warranty and safety listing and may
cause an extreme safety hazard. Direct questions about the type of fuel used to
your dealer. Check the label and flame adjust knob on the gas control valve.
Ok
•Contact your local
building officials to
obtain a permit and
information on
installation restrictions or
inspection requirements in
your area. Notify your
insurance company of this
fireplace.
• If the flame becomes
sooty, dark orange in
color, or extremely tall,
do not operate the
fireplace. Call your
dealer and arrange for
proper servicing.
• It is imperative that
control compartments,
screens, circulating air
passageways and vent
termination be kept clean
and free of obstructions.
These areas provide the
air necessary for safe
operation. ?• Do not operate the
fireplace if it is not
operating properly in any
fashion or if you are
uncertain. Call your
dealer for a full
explanation of your
fireplace and what to
expect.
Gas
• Do not store or use
gasoline or other
flammable liquids in the
vicinity of this fireplace.
• Do not operate if any
portion of the fireplace
was submerged in water
or if any corrosion occurs.

SAFETY PRECAUTIONS (CONTINUED)PAGE 3
• Do not place clothing or
other flammable items on
or near the fireplace. This
fireplace can be
controlled by a
thermostat, leading to the
possibility of the fireplace
turning on and igniting
items placed on or near it.
• Light the fireplace using
the built-in piezo igniter.
Do not use matches or
any other external device
to light your fireplace.
• Never remove, replace,
modify or substitute any
part of the fireplace unless
• The viewing glass should
be removed for service
only (see the maintenance
section of this manual).
• Any safety screen or
guard removed for
servicing must be
replaced prior to
operating the fireplace.
instructions are given in
this manual. All other
work must be done by a
trained technician. Don't
modify or replace orifices.
• Allow the fireplace to
cool before carrying out
any maintenance or
cleaning.
• Operate the fireplace
according to the
instructions included in
this manual.
• If the main burners do not
start correctly turn the gas
off at the gas control
valve and call your dealer
for service.
• The pilot flame must
contact the thermopile,
thermocouple and burn
off the pilot hood when
turned on. If it does not,
turn the gas control valve
to "OFF" and call your
dealer.
• This unit is not for use
with solid fuel.
• Do not place anything
inside the firebox (except
the included log set).
• If the log set becomes
damaged, replace with
Travis Industries log set.
This
Manual
• Do not throw this manual
away. This manual has
important operating and
maintenance instructions
that you will need at a
later time. Always follow
the instructions in this
manual.
• Do not touch the hot
surfaces of the fireplace.
Educate all children of the
danger of a high-
temperature fireplace.
Young children should be
supervised when they are
in the same room as the
fireplace.
• Instruct everyone in the
house how to shut gas off
to the appliance and at the
gas main shutoff valve.
The gas main shutoff
valve is usually next to
the gas meter or propane
tank and requires a
wrench to shut off.
36"
• Keep all furniture or other
combustible items at least
36" away from the front
of the fireplace (this
includes drapes or doors
that may swing within 36"
of the front of fireplace).
•Travis Industries, Inc.
grants no warranty,
implied or stated, for the
installation or
maintenance of your
fireplace, and assumes
no responsibility of any
consequential
damage(s).

PAGE 4TABLE OF CONTENTS
Introduction & Important Information
Introduction & Important Information ........................1
Safety Precautions
Safety Precautions ...................................................2
Features & Specifications
Features ...................................................................5
Installation Options ...................................................5
Heating Specifications..............................................5
Dimensions ...............................................................5
Installation
Installation Preparation.............................................6
Packing List ..............................................................6
Additional Items Required for Installation .................6
Installation Overview.................................................6
Fireplace Placement Requirements .........................7
Clearances............................................................7
Minimum Framing Dimensions..............................7
Corner Installations ...............................................8
Raised Fireplaces .................................................8
Facing Requirements ...............................................8
Mantel Requirements ...............................................9
Hearth Requirements ...............................................9
Facing and Hearth Examples ...................................10
Vent Requirements...................................................12
Acceptable Vent Configurations ...............................13
Restrictor Plates....................................................13
Elbows...................................................................14
How to Measure Vent Lengths..............................14
Using No Elbows (Max. 21' Height).......................15
Using One Vertical Elbow .....................................16
Using Two Vertical Elbows ...................................17
Horizontal Vent Termination Requirements..............18
Vertical Vent Termination Requirements..................18
Gas Line Install.........................................................19
Fuel .......................................................................19
Gas Line Connection.............................................19
Gas Inlet Pressure ................................................20
Manifold Pressure .................................................20
Electrical Connection................................................21
Installation (continued)
Finalizing the Installation ......................................... 21
Glass Installation & Removal ............................... 22
Log Set & Coals Installation & Removal............... 22
Faceplate Installation & Removal......................... 22
Air Shutter Adjustment ......................................... 22
Operation
Before You Begin..................................................... 26
Location of Controls................................................. 26
Starting The Pilot ..................................................... 27
Starting the Fireplace for the First Time................... 28
Turning the Fireplace On and Off ............................ 28
Adjusting the Flame Height...................................... 28
Adjusting the Blower Speed..................................... 29
Normal Operating Sounds ....................................... 29
Maintenance
Yearly Service Procedure........................................ 30
Troubleshooting
Troubleshooting Table ............................................. 31
How this Fireplace Works ........................................ 32
What Turns the Main Burners On and Off............ 32
What Prevents Gas Buildup ................................. 32
Wiring Diagram ........................................................ 33
Replacement Parts List............................................ 33
Warranty
Warranty................................................................... 34
Listing Information
Safety Label............................................................. 35
Optional Equipment
Remote Control (Part # 99300651).......................... 36
Thermostat (Part # 99300650)................................. 37
Decorative Refractories (Classic & Brick)................ 38
Addendums
Altitude Considerations............................................ 39
Index
Index........................................................................ 40
Symbols Used in this Manual
The illustration below details what the symbols used along the left margin indicate.
Requirement
• 1 ! ? +
Hint
NoteWarningStep

FEATURES AND SPECIFICATIONS PAGE 5
Features:
- Works During Power Outages (utilizes millivolt system)
- High Efficiency
- Optional Thermostat or Remote Control
- Realistic "Wood Fire" Look
- Quiet Blower for Effective Heat Distribution
- Convenient Operating Controls
- Variable-Rate Heat Output
- Low Maintenance
Installation Options:
- Residential or Mobile Home
- Straight or Corner Placement
- Flush or Recessed Face
- Raised or Floor Hearth
- Internal or External Chase
- Horizontal or Vertical Vent
Heating Specifications: Natural Gas Propane
Approximate Heating Capacity (in square feet)* 1,200 - 2,000 1,200 - 2,000
BTU Input Per Hour (from high to low) 40,000 - 31,000 40,000 - 31,000
BTU Output on High (with Fan - without Fan) 32,800 - 32,000 32,800 - 32,000
Efficiency** (with Fan - without Fan) 82% - 80% 82% - 80%
AFUE (Annual Fuel Utilization Efficiency) 73.5% 73.5%
* Heating capacity will vary with the home's floor plan and insulation, natural gas or Propane BTU rating, and outside temperature.
** Efficiency rating is a product thermal efficiency rating determined under continuous operation independent of installed system.

PAGE 6INSTALLATION
Installation Preparation
! This appliance must be installed in accordance with all local codes, if any; if not, follow ANSI
Z223.1 and the requirements listed in this manual. Failure to follow all of the requirements
may result in property damage, bodily injury, or even death.
! When installed in a mobile home, this appliance must be installed in accordance with the
Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or if not
applicable, the Standard for Manufactured Home Installations (ANSI A225.1--1984).
! Notify your insurance company before hooking up this fireplace.
! The requirements listed below are divided into sections. All requirements must be met
simultaneously. The order of installation is not rigid – the qualified installer should follow the
procedure best suited for the installation.
Packing List
•#3 Square Driver
•Log Set (2 Logs, 2 Twigs, Bag of Coals)
•Restrictor Plates (horizontal 1 & 2, vertical 1 & 2)
•Flex Tube with 3/8" FPT/ 1/2" MPT fitting
Additional Items Required for Installation
•Gold or Black Faceplate (includes attachment screws)
•Direct Vent (Simpson Duravent Ph. # 800 835-4429)
•Gas Line Equipment (shutoff valve, pipe, etc.)
•Electrical Connection Equipment (min. 18 guage, grounded line)
Installation Overview

INSTALLATION (CONT.) PAGE 7
Fireplace Placement Requirements
•Fireplace must be installed on a level surface capable of supporting the fireplace and vent
•Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet)
•Due to the high temperature of the fireplace, it should be located out of traffic and away from
furniture and draperies.
Clearances
•When installed, walls in front of the fireplace must be a minimum 4-1/2" to the side of the faceplate
(or 1" from the edge of the fireplace).
•Fireplace must be placed so that no combustibles are within, or can swing within 36" of the front of
the fireplace (e.g. drapes, doors)
•Fireplace must be placed so the vents below and above the glass do not become blocked
Minimum Framing Dimensions
•The fireplace has 1/2" stand-offs on the back and sides of the fireplace and 6-1/4" stand-offs on the
top. They are designed to space the fireplace away from framing members or walls. These stand-
offs may contact the framing members or walls but no material may be placed between the stand-
offs.

PAGE 8INSTALLATION (CONT.)
Corner Installations
• 45° installations require the
following minimum framing
dimensions:
11-1/8"
46-1/4" 43"
19-5/8"
Fireplace
(includes
1/2"
standoffs)
13-1/4"
10-1/2"
65-1/4"
Raised Fireplaces
+The fireplace (and
hearth if desired) may
be placed on a platform
designed to support the
fireplace (250 Lbs.) and
vent. The hearth
requirements stay the
same.
Facing Requirements
•The non-combustible facing
must extend 10" above and
4-1/2" to each side of the
faceplate.
•The fireplace requires 1/2" thick
concrete-board to extend from
the header to the floor and to the
framing members on both sides
(do not use sheetrock or
drywall).
10"
4-1/2"
Cement-board must
extend from the header
to the floor and to the
framing members on
both sides.
Non-combustible
Facing
Keep the set-up face
on the fireplace when
installing the facing.
•The fireplace is shipped with a set-up face that is 1/16" larger on each side and top than the
faceplate. Use the set-up face as a template when installing the facing.

INSTALLATION (CONT.) PAGE 9
+Facing may be installed so it inserts behind the faceplate but not below it (see illustration below).
+To achieve a facing that is flush with the drywall to the side of the fireplace, recess the framing
directly next to the fireplace. See the illustration below.
1/2" Drywall
1/2" Concrete Board
3/8" Tile
This 2x4 is recessed 3/8"
to make a flush facing
Faceplate
Fireplace
1"
Fireplace 1/2" Drywall
1/2" Concrete Board
3/8" Tile The tile overlaps the drywall
for an overlap facingFaceplate
1"
TOP
VIEW Nail Down
Flange Nail Down
Flange
Mantel Requirements
•The optional mantel must be a min. 24" above the top of the faceplate (54" above the base).
Hearth Requirements
•The hearth must extend 16" in
front of the faceplate. It must
also match the width of the
faceplate (36" wide, centered on
the fireplace).
•The hearth must be made of a
non-combustible material at
least 3/8" thick (it must not raise
more than 7/8" above the base of
the fireplace).
24"
54"
Mantel (may be
combustible)
Minimum
Mantel
Clearance
16"
Minimum Hearth
Depth (must be
36" wide)

PAGE 10 INSTALLATION (CONT.)
Facing and Hearth Examples

INSTALLATION (CONT.) PAGE 11
Facing and Hearth Examples (continued)

PAGE 12 INSTALLATION (CONT.)
Vent Requirements
!Always maintain the required 1" clearance (air space) to combustible materials to prevent a fire
hazard. Do not fill air spaces with insulation.
!The gas appliance and vent system must be vented directly to the outside of the building, and never
be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas
appliance must use it's own separate vent system.
!If the fireplace is installed at an altitude over 3,000 feet the flame quality will need to be carefully
evaluated. See Addendum #1, "Altitude Considerations", on page 39.
•When the vent passes through a wall, a wall thimble is required. When the vent passes through a
ceiling, a support box or firestop is required. When the vent passes through the roof, a roof flashing
and storm collar are required. Follow the instructions provided with the vent (from Duravent®) for
installing these items.

INSTALLATION (CONT.) PAGE 13
•Use Model GS Direct Vent manufactured by Simpson Dura-Vent only. Follow the installation
instructions included with the vent. For the nearest Simpson Dura-Vent supplier, call
[phone]. Vent part numbers and descriptions are listed below.
Straight Lengths
908B 6" Pipe Length, Black (interior)
907B 9" Pipe Length, Black (interior)
906 12" Pipe Length, Galvanized
906B 12" Pipe Length, Black (interior)
904 24" Pipe Length, Galvanized
904B 24" Pipe Length, Black (interior)
903 36" Pipe Length, Galvanized
903B 36" Pipe Length, Black (interior)
902 48" Pipe Length, Galvanized
902B 48" Pipe Length, Black (interior)
911B 11" to 14 5/8" Pipe, Adjustable, Black (interior)
Vent Terminations
981 Snorkel Termination (36" rise)
(for basement or raised
termination installations)
982 Snorkel Termination (14" rise)
(for basement or raised
termination installations)
984 Horizontal Square Termination
950 Vinyl Siding Stand-off
991 High Wind Vertical
Termination
Elbows
990 90• Elbow
990B 90• Elbow, Black (interior)
Penetration, Support Parts
940 Round Support Box/Wall Thimble
941 Cathedral Ceiling Support Box
943 Flashing, 0/12 to 6/12 Roof Pitch
943S Flashing, 7/12 to 12/12 Roof Pitch
953 Storm Collar
963 Ceiling Firestop
988 Wall Strap
•Apply high-temperature silicone to the female section of inner pipe (on the lower secton of vent) so
the silicone seals the inner pipe from the outer pipe when the sections are assembled. Slide the
sections together and turn 1/4 turn until the sections lock in place. Install three metal screws through
each joint to lock the outer section in place (see the instructions included with the vent for further
details).
•Horizontal sections require a 1/4" rise every 12" of travel
+Exterior Vent Diameter = 6 5/8", Inner Vent Diameter = 4"
•Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape)
Acceptable Vent Configurations
Restrictor Plates
•Certain vent configurations require a restrictor plate. There are four restrictor plates included with
the fireplace. Each restrictor is either a #1 (small) or #2 (large) and is for vertical or horizontal
terminations. On vertical terminations the restrictor plate fits into the final section of pipe (the
section that attaches to the termination). On horizontal terminations the restrictor plate fits into the
vent cap. Failure to install a restrictor plate, when required, will lead to flame lifting and a
potentially dangerous situation.

PAGE 14 INSTALLATION (CONT.)
Elbows
• Do not use 45° elbows.
•Elbows are considered either horizontal or vertical (see the illustration below). Only one horizontal
elbow may be used on the vent system. Horizontal elbows do not add to the vent length when
determining the acceptable vent configuration.
•A maximum of two vertical elbows may be used.
•Snorkel terminations are considered a vertical elbow. The snorkel rise (either 36" or 14") is figured
into the calculation when determing the acceptable vent configuration.
How to Measure Vent Lengths
•Measurements for determining the acceptable vent configuration are taken by section length (not
from center to center).
•Elbow sections do not figure into the calculation when determining the acceptable vent
configuration.
+Elbows add 3" to the length of the vent system when calculating where the vent will penetrate a wall
or ceiling or when calculating clearances.

INSTALLATION (CONT.) PAGE 15
Approved Configurations with:
Vertical Termination (No Elbows)
- or -
Vertical Terminations with two 45°
Elbows
•10' Minimum Height (with or without offsets)
•34' Maximum Height
•6' Maximum Offset
•Use restrictor position indicated by the area that
your termination falls in
Offset Length Horizontal OffsetVertical
Rise
None 5" 1'
1' Section 1' 1' 7"
2' Section 1' 9" 2' 4"
3' Section 2' 5" 3'
4' Section 3' 2" 3' 8"
4' + 1' Section 3' 9" 4' 4"
4' + 2' Section 4' 6" 5'
4' + 3' Section 5' 2" 5' 9"
4' + 4' Section 6' 6' 9"

PAGE 16 INSTALLATION (CONT.)
Acceptable Vent Configurations When Using One Vertical Elbow
Horizontal Run : Vent Height May Be: Use The Following:
9" to 3' 0' No restrictor
9" to 7' 1' to 2' No restrictor
9" to 8' 2'-1" to 3' No restrictor
9" to 8' 3'-1" to 5' Restrictor #1
9" to 9' 5'-1" to 7' Restrictor #1
9" to 10' 7'-1" to 9' Restrictor #1
9" to 11' 9'-1" to 11' Restrictor #1
8'-1" to 16' 3'-1" to 5' No restrictor
9'-1" to 16' 5'-1" to 7' No restrictor
10'-1" to 16' 7'-1" to 9' No restrictor
11'-1" to 16' 9'-1" to 11' No restrictor

INSTALLATION (CONT.) PAGE 17
Acceptable Vent Configurations When Using Two Vertical Elbows
•The vertical height directly off of the starter section (V1in the illustration below) must be a
minimum 3' tall.
Horizontal Run: Vent Height May Be: Use The Following:
9" to 8' 3' to 5' Restrictor #1
9" to 9' 5'-1" to 7' Restrictor #1
9" to 10' 7'-1" to 9' Restrictor #1
9" to 11' 9'-1" to 11' Restrictor #1
8'-1" to 16' 3'-1" to 5' No restrictor
9'-1" to 16' 5'-1" to 7' No restrictor
10'-1" to 16' 7'-1" to 9' No restrictor
11'-1" to 16' 9'-1" to 11' No restrictor

PAGE 18 INSTALLATION (CONT.)
Horizontal Vent Termination Requirements (see the illustration below)
•The horizontal vent termination (standard or snorkel) must meet the following requirements:
A Minimum 12" clearance to any door or window (9" in the U.S. if the window may not be opened)
B Minimum 12" above any grade, veranda, porch, deck or balcony
C Minimum 12" from outside corner walls
D Minimum 24" from inside corner walls
E Minimum 18" clearance below a soffit (eaves or overhangs) (24" for vinyl covered surfaces)
F Minimum 18" clearance below a veranda, porch, deck or balcony (must have two open sides)
G Minimum 48" clearance from any adjacent building
H Minimum 84" clearance above any grade when adjacent to public walkways or driveways
NOTE: may not be used over a walkway or driveway shared by an adjacent building
I Minimum 36" clearance from any mechanical air supply inlet, 72" for Canada
J Minimum 12" clearance from the top and sides or 36" below any non-mechanical air supply inlet
K Minimum 36" from the area above the meter/regulator (vent outlet)
L Minimum 36" from the meter/regulator (vent outlet), 72" for Canada
•Use the vinyl siding stand-off (#950) when installing on an exterior with vinyl siding.
•Vent termination must not be located where it will become plugged by snow or other material
Vertical Vent Termination Requirements (see the illustration below)
•The high-wind vertical termination is required (part # 991)
NOTE: Our experience has shown that intermittent high winds can adversely affect the flame and
pilot of this appliance. The high-wind termination insures proper operation.

INSTALLATION (CONT.) PAGE 19
Gas Line Install
!The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1
and the requirements listed below.
!The fireplace and gas control valve must be disconnected from the gas supply piping during any
pressure testing of that system at test pressures in excess of 1/2 psig. For pressures under 1/2 psig,
isolate the gas supply piping by closing the manual shutoff valve.
•The gas line must be properly purged to release all air in the gas line prior to starting the fireplace.
•Leak test all gas line joints and the gas control valve prior to and after starting the fireplace.
Fuel
•This fireplace is designed either for natural gas or for propane (but not for both). Check the sticker
on the top of the gas control valve to make sure the correct fuel is used.
Gas Line Connection
•The gas inlet accepts a 3/8" M.P.T. or 1/2" F.P.T.
•The location of the gas inlet is shown below (connect to the flex tube)
+A manual shutoff valve is required (it may be installed behind the access door inside the fireplace)

PAGE 20 INSTALLATION (CONT.)
Manifold Pressure:
• Check the pressure of the gas downstream of the valve by removing the manifold pressure tap with a
3/16" allen wrench (1/8" N.P.T. plug). If the manifold pressure does not match the pressure listed in
the table below on HI, check the inlet gas pressure and correct the problem.
Manifold Pressure with Regulator on HI
Natural Gas 3.5" W.C.
Propane 11" W.C.
Gas Control Valve
The heater must be turned off while connecting or disconnecting the
plug or pressure sensing device. Gas will ignite through the pressure
tap hole if the heater is on and the pressure tap hole is open!
WARNING:
3/16" Allen
Remove the 1/8" N.P.T. plug located on the
right side of the valve (using a 3/16" allen
wrench) and attach a pressure-sensing
device (magnehelic or manometer) to
measure the manifold pressure (use a 1/8"
N.P.T. to flexible tube fitting). Use thread
sealant when replacing the plug.
PILOT ADJ
VENT
T
O
L
P
I
ON
OFF
HI
LO
Gas Inlet Pressure:
Minimum Input Pressure
Natural Gas 7" W.C.
Propane 11" W.C.
• If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is
adequately adjusted, and the total gas load for the residence does not exceed the amount supplied.
• The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank)
should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the
regulator is at an improper pressure.