Fisher & Paykel 635 Active Smart User manual

321144
Service Manual
635 / 680 / 790 / 900 Active Smart®
Refrigerator/Freezer
R134a & R600a Systems

321144
2

321144 - JULY 2012 REPRINT - AUGUST 2012
Fisher & Paykel Appliances Ltd
78 Springs Road,
East Tamaki
Auckland 2013
PO Box 58-732, Botany,
Auckland 2163,
New Zealand
Telephone: [phone]
Facsimile: 09 273 0656
Fisher & Paykel Australia Pty Ltd
A.C.N. 003 335 171
19 Enterprise Street
P O Box 798
Cleveland, Queensland 4163
Telephone: [phone]
Facsimile: 07 3826 9164
Fisher & Paykel Singapore Pte Ltd
150 Ubi Avenue 4
Sunlight Building #02-00
Singapore 408825
Telephone: [phone]
Facsimile: 65 65470123
Fisher & Paykel Appliances
5800 Skylab Road
Huntington Beach
CA 92647
Telephone: [phone]
Fisher & Paykel Appliances Ltd U.K
Maidstone Road,
Kingston, Milton Keynes
Buckinghamshire, MK10 0BD
England
Telephone: [phone]
Facsimile: 0845 331 2360
COPYRIGHT © FISHER & PAYKEL LTD 2012 - ALL RIGHTS RESERVED
3
The specifications and servicing procedures outlined in this manual are subject to change without notice.
The latest version is indicated by the reprint date and replaces any earlier editions.

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CONTENTS
1SPECIFICATIONS ...................................................................................................................................8
1.1 Cabinet Specifications – 230 - 240 Volt....................................................................................8
1.2 Cabinet Specifications – 110 - 115 Volt..................................................................................10
1.3 Compressor Specifications – R134a – 220 - 240 Volt............................................................11
1.4 Compressor Specifications – R600a – 220 - 240 Volt............................................................12
1.5 Compressor Specifications – R134a – 110 - 115 Volt............................................................13
1.6 Model Number Identification – 635 / 680 / 790 .......................................................................14
1.7 Model Number Identification – 900 .........................................................................................15
2SERVICING REQUIREMENTS..............................................................................................................16
2.1 Specialised Service Tools.......................................................................................................16
2.1.1 Static Strap .........................................................................................................................16
2.1.2 Interface Light Pen Mk 2 ....................................................................................................16
2.2 Health & Safety .......................................................................................................................16
2.2.1 Good Work Practices.........................................................................................................16
2.2.2 Environmental Health And Safety ......................................................................................16
2.2.3 Good Practice And Safety..................................................................................................16
3INSTALLATION INSTRUCTIONS .........................................................................................................17
3.1 Levelling ..................................................................................................................................17
3.2 Door Hinging (Tasman Models Only) .....................................................................................18
3.3 Air Space Requirements .........................................................................................................18
3.4 Temperature Adjustment ........................................................................................................18
4THEORY OF OPERATION ....................................................................................................................19
4.1 Terms ......................................................................................................................................19
4.2 Internal Air Flow ......................................................................................................................20
4.2.1 Ice & Water Models............................................................................................................20
4.2.2 Non Ice & Water Models ....................................................................................................21
4.3 Defrost Cycle...........................................................................................................................22
4.3.1 R134a System....................................................................................................................22
4.3.2 R600a System....................................................................................................................23
4.4 The Refrigeration Circuit .........................................................................................................24
4.5 Evaporator...............................................................................................................................24
4.6 Condensate Disposal..............................................................................................................25
4.7 Filter Drier ...............................................................................................................................25
4.8 Internal Condenser .................................................................................................................26
4.8.1 Condenser Lay Out 635 / 680 / 790 "T" Models ................................................................27
4.8.2 Condenser Lay Out 635 / 680 / 790 / 900 "B" Models .......................................................28
4.9 Compressor Compartment Layout..........................................................................................29
4.10 Cross Rail................................................................................................................................29
4.11 Door and Door Hinge ..............................................................................................................29
4.12 Compressor.............................................................................................................................29
4.13 Thermal Fuse ..........................................................................................................................29
4.14 Drain Heater Wire ...................................................................................................................29
4.15 Divider Partition.......................................................................................................................30
4.16 LCD Display Panel..................................................................................................................31
4.17 Door Switches .........................................................................................................................31
4.18 Defrost Heater.........................................................................................................................31
4.19 Low Ambient Heater................................................................................................................32
4.20 PC / FC Fans ..........................................................................................................................32
4.20.1 “B” Model Fan.....................................................................................................................32
4.20.2 “T” Model PC Fan...............................................................................................................33
4.21 Interior Light ............................................................................................................................34
4.22 Thermistor Temperature Sensors...........................................................................................35
4.23 Basic Operation.......................................................................................................................36
4.23.1 Temperature Adjustment – Ice & Water Models ................................................................36
4.23.2 Temperature Adjustment – Non-Ice & Water Models ........................................................36
5ELECTRONICS SECTION.....................................................................................................................37
5.1 Diagrammatic Overview Function Description........................................................................37
5.2 Control and Peripheral Functions ...........................................................................................38
5.3 Power/Control Module ............................................................................................................38

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5.4 Display Module .......................................................................................................................39
6VARIABLE CAPACITY COMPRESSOR ..............................................................................................40
6.1 Variable Capacity Compressor Control Overview ..................................................................40
6.2 Built-in Electronic Protections (Within the Module/Inverter) ...................................................40
6.2.1 Compressor Start-up..........................................................................................................40
6.2.2 Overload Detection and Protection....................................................................................40
6.2.3 Power Limitation (Temperature Protection) .......................................................................41
6.2.4 Short Circuit Protection ......................................................................................................41
6.3 VCC Module/Inverter Identification.........................................................................................41
6.4 Fault Finding ...........................................................................................................................41
6.4.1 High Voltage Power Supply Circuit....................................................................................41
6.5 VCC-3 Inverter With Diagnostic Function...............................................................................42
6.5.1 Diagnostic Procedures.......................................................................................................42
6.5.2 Testing The VCC3 Inverter (With Diagnostic Function).....................................................44
7DISPLAY INTERFACE – ICE & WATER MODELS .............................................................................48
7.1 Display Functional Schematic ................................................................................................48
7.2 Display Interface Features......................................................................................................49
7.3 Features..................................................................................................................................49
7.3.1 Icemaker On/Off.................................................................................................................49
7.3.2 Freezer Chill Mode.............................................................................................................49
7.3.3 Bottle Chill Mode ................................................................................................................49
7.3.4 Water Dispensing...............................................................................................................49
7.3.5 Sabbath Mode....................................................................................................................50
7.3.6 Key Silent Mode .................................................................................................................50
7.3.7 Dispenser Lock ..................................................................................................................50
7.3.8 Key Lock ............................................................................................................................50
7.3.9 Filter Replacement Alert ....................................................................................................50
7.4 Key Presses............................................................................................................................51
7.5 Temperature Settings .............................................................................................................51
8ICEMAKER ............................................................................................................................................52
8.1 Ice Production.........................................................................................................................52
8.2 Information About The Icemaker ............................................................................................52
8.3 Ice Bin Full Sequence.............................................................................................................52
8.4 Safety First..............................................................................................................................53
8.5 Icemaker Fill Tube Heater ......................................................................................................53
8.6 Pressure Limiting Valve ..........................................................................................................53
8.7 Water Inlet Valves...................................................................................................................53
8.8 Noises .....................................................................................................................................54
8.9 Ice & Water Common Complaints ..........................................................................................54
9WATER DISPENSER ............................................................................................................................55
9.1 Installation Precautions / Warning ..........................................................................................55
9.2 Pressure Dispensing Pad .......................................................................................................55
9.3 Initial Use ................................................................................................................................55
9.4 Water Filter and Cartridge ......................................................................................................55
9.5 Changing The Water Filter......................................................................................................56
9.6 To Reset The Filter Icon .........................................................................................................56
9.7 To Disable The Filter Alarm ....................................................................................................56
10 DIAGNOSTICS ......................................................................................................................................57
10.1 Ice & Water Models................................................................................................................57
10.1.1 Fault Codes........................................................................................................................57
10.1.2 Testing Icemaker Sensor ...................................................................................................61
10.1.3 Testing Icemaker Motor .....................................................................................................61
10.1.4 Testing Water Valve...........................................................................................................62
10.1.5 Diagnostic Modes ..............................................................................................................63
10.1.6 Input / Output Status ..........................................................................................................65
10.1.7 Fault History .......................................................................................................................65
10.1.8 To Manually Force A Defrost .............................................................................................65
10.1.9 LCD Display .......................................................................................................................65
10.1.10 To Manually Force The Icemaker......................................................................................66
10.1.11 Data Download ..................................................................................................................66
10.2 Non-Ice & Water Models.........................................................................................................67
10.2.1 Fault Codes........................................................................................................................67

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10.2.2 Diagnostic Mode For Service .............................................................................................70
10.2.3 Sensor Temperature Conversion .......................................................................................70
10.2.4 Input / Output Status ..........................................................................................................71
10.2.5 Data Download...................................................................................................................72
10.2.6 To Manually Force A Defrost .............................................................................................72
10.2.7 Show Room Mode..............................................................................................................72
10.2.8 Special Option Mode (Israel)..............................................................................................73
10.3 Problem Solving Checklist ......................................................................................................74
11 ICEMAKER & WATER DISPENSER SERVICE PROCEDURES .........................................................75
11.1 Component Replacement .......................................................................................................75
11.1.1 Icemaker PCB Replacement..............................................................................................75
11.1.2 Icemaker Unit Removal ......................................................................................................75
11.1.3 Refitting Icemaker ..............................................................................................................75
11.1.4 Icemaker Temperature Sensor Replacement ....................................................................75
11.1.5 Water Valve Replacement .................................................................................................75
11.1.6 Display Module Replacement ............................................................................................76
11.1.7 Water Dispenser Pad Replacement...................................................................................77
11.1.8 Removing Water Tank........................................................................................................77
11.1.9 Refitting Water Tank...........................................................................................................78
11.1.10 Replacing Icemaker Fill Tube Heater ................................................................................78
11.1.11 Replacing PC Door On Ice & Water Models......................................................................81
11.1.11.1 Designer Doors.........................................................................................................81
11.1.11.2 Classic Doors............................................................................................................84
12 SERVICING PROCEDURES.................................................................................................................88
12.1 Safety Considerations.............................................................................................................88
12.2 Electrical Safety Test ..............................................................................................................88
12.3 Doors and Door Gaskets ........................................................................................................89
12.4 Removal Of Power/Control Module ........................................................................................89
12.4.1 Initialisation Of The Power/Control Module After Installation – Non-Ice & Water Models .90
12.5 Freezer Bin, Runner and Air Deflector Removal - E402B and E372B Models.......................90
12.6 FC Bin Removal - 900 Models ................................................................................................90
12.7 FC Drawer Removal - 900 Models .........................................................................................91
12.7.1 Refitting Of The FC Drawer................................................................................................91
12.8 PC Fan Motor - “T” Models .....................................................................................................92
12.9 PC Fan Motor - “B” Models .....................................................................................................92
12.10 Defrost Element Replacement ................................................................................................92
12.11 Thermal Fuse ..........................................................................................................................92
12.12 Cross / Base Rail Door Switches ............................................................................................93
12.13 Removal Of Display Module – Non-Ice & Water Models........................................................93
12.14 PC Sensor Replacement ........................................................................................................93
12.15 FC Sensor Replacement- “T” and “B” Models........................................................................93
12.16 FC Sensor Replacement - 900 Models...................................................................................93
12.17 Icemaker Temperature Sensor Replacement.........................................................................93
12.18 Replacement Of Low Ambient Heater - “T” Model..................................................................94
12.19 Replacement Of Low Ambient Heater - “B” Models ...............................................................94
12.20 Replacement Of Low Ambient Heater - “B” Model (In Return Grill) .......................................94
12.21 Interior LED Light Replacement..............................................................................................94
12.22 Flapper Element Replacement ...............................................................................................95
12.23 Block/Edge Connectors ..........................................................................................................97
12.24 Fan Cover Removal Tool (T Models Only) .............................................................................99
12.25 Active Smart® PC/FC Fan Motor Tester .................................................................................99
13 WORKING ON THE SEALED SYSTEM............................................................................................. 101
13.1 Safe Work Practices ............................................................................................................ 101
13.2 Leak Detection ..................................................................................................................... 101
13.3 R600a Operating Pressures ................................................................................................ 101
13.4 Reclaiming ........................................................................................................................... 101
13.5 Brazing Off The System....................................................................................................... 102
13.6 Pressure Testing Of The Refrigeration System ................................................................... 102
13.7 Transporting Of Refrigerators .............................................................................................. 104
13.8 Evaporator Replacement ..................................................................................................... 105
13.9 Refilling A Void In Foam Insulation After System Service Or Adjustment........................... 105
13.9.1 Polyurethane Foam ......................................................................................................... 106
13.9.2 Safe Practices ................................................................................................................. 106

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13.10 Removing Back Panel For Access To Water Lines And Joints............................................107
13.11 Embraco Compressor Fitted With External Overload ..........................................................108
13.12 Matsushita “D” Series Compressor Fitted With External Overload And Run Capacitor ......109
13.13 Compressor Replacement....................................................................................................110
13.14 Compressor Fault Diagnosis ................................................................................................111
13.14.1 Compressor Won't Start - Dead (PTC Relay Fitted) ....................................................111
13.14.2 Compressor Won't Start - Hums......................................................................................112
13.14.3 Compressor Starts, Runs And Then Stops .....................................................................112
14 WIRING DIAGRAMS...........................................................................................................................113
14.1 Non Ice & Water Models Power Module Wiring Connections ..............................................113
14.2 Non-Ice & Water Models Wiring Diagram.............................................................................114
14.3 Ice & Water Models Power Module Wiring Connections......................................................115
14.4 Ice & Water Models Wiring Diagram ....................................................................................116
14.5 900 Models Power Module Wiring Connections - Reciprocating Compressor ....................117
14.6 900 Models Wiring Diagram - Reciprocating Compressor ...................................................118
14.7 900 Models Power Module Wiring Connections – VC Compressor.....................................119
14.8 900 Models Wiring Diagram - VC Compressor....................................................................120
14.9 “B” Model Wiring Route ........................................................................................................121
14.10 “T” Model Wiring Route.........................................................................................................122
15 SERVICE REFERENCE ......................................................................................................................123
15.1 Service Reference ‘B’ Models ..............................................................................................123
15.2 Service Reference ‘T’ Models...............................................................................................127
16 FAULT FINDING FLOW CHART - SERVICING .................................................................................130
16.1 Refrigerator Not Operating ...................................................................................................131
16.2 No Power To Power/Control Module And/Or Display Module..............................................132
16.3 PC/FC Warm.........................................................................................................................133
16.4 FC Too Cold – PC Too Warm...............................................................................................134
16.5 PC Too Cold .........................................................................................................................135
16.6 Ice/Condensation Forming....................................................................................................136
16.7 No Light.................................................................................................................................137
16.8 Door Switch Not Operating ...................................................................................................138
16.9 Defrost Heater Faults............................................................................................................139
16.10 Compressor Faults ...............................................................................................................140
16.11 Compressor Runs Continuously...........................................................................................140
16.12 Compressor Will Not Run And Is Hot To Touch...................................................................141
16.13 Compressor Electrical Tests.................................................................................................141
16.14 Refrigeration System Faults .................................................................................................142
16.15 Not Dispensing Water...........................................................................................................143
16.16 Not Producing Ice .................................................................................................................144

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1 SPECIFICATIONS
1.1 Cabinet Specifications – 230 - 240 Volt
DIMENSIONS
E331T E372B E381T E402B E406B E411T E413T E415H E440T
Height with
Standard Door 1425 mm 1595 mm 1595 mm 1700 mm 1700 mm 1700 mm 1595 mm 1700 mm 1700 mm
Height with
Designer Door N/A N/A N/A 1710 mm N/A N/A N/A N/A N/A
Depth 700 mm 700 mm 700 mm 700 mm 700 mm 700 mm 700 mm 700 mm 700 mm
Width 635 mm 635 mm 635 mm 635 mm 680 mm 635 mm 680 mm 635 mm 680 mm
CAPACITY GROSS VOLUME IN LITRES (AS 1430)
Refrigerator PC 232 litres 250 litres 283 litres 280 litres 271 litres 314 litres 314 litres 229 litres 342 litres
Freezer FC 97 litres 123 litres 97 litres 123 litres 133 litres 97 litres 97 litres 97 litres 99 litres
Humidity Dr N/A N/A N/A N/A N/A N/A N/A 85 litres N/A
TOTAL 329 litres 373 litres 380 litres 403 litres 404 litres 411 litres 411 litres 411 litres 441 litres
ELECTRONICS – 230 – 240V (FOR SPARE PARTS)
Display Module P/No. 881218P P/No. 881218P P/No. 881218P P/No. 881218P P/No. 881218P P/No. 881218P P/No. 881218P P/No. 881218P P/No. 881218P
Display Module -
Ice & Water N/A N/A N/A P/No. 821074P N/A N/A N/A N/A N/A
Power/Control
Module - Non
RoHS
(AUS/NZ/ROW)
P/No. 820817P P/No. 820817P P/No. 820817P P/No. 820817P P/No. 820817P P/No. 820817P P/No. 820817P P/No. 820817P P/No. 820817P
Power/Control
Module - RoHS
(UK/IRE/EU)
P/No. 820818P P/No. 820818P P/No. 820818P P/No. 820818P P/No. 820818P P/No. 820818P P/No. 820818P P/No. 820818P P/No. 820818P
SUCTION LINE ASSY (FOR SPARE PARTS)
R134a Models P/No. 813374 P/No. 817862 P/No. 813374 P/No. 817862 P/No. 817865 P/No. 817863 P/No. 817866 P/No. 817863 P/No. 817866
R600a Models N/A P/No. 821189 N/A P/No. 821149 P/No. 821149 N/A P/No. 821151 N/A P/No. 821150
DEFROST ELEMENT – 230 - 240V (FOR SPARE PARTS)
R134a Models
Wattage
P/No. 820673
295W
P/No. 820673
295W
P/No. 820673
295W
P/No. 820673
295W
P/No. 820675
322W
P/No. 820673
295W
P/No. 820675
322W
P/No. 820673
295W
P/No. 820675
322W
R600a Models
Wattage N/A P/No. 821875 178W N/A P/No. 821875 178W
P/No. 821876
196W N/A P/No. 821876 196W N/A P/No. 821876 196W

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DIMENSIONS
E442B E521T E522B RF540A/RF610A
Height with
Standard Door 1700 mm 1700 mm 1700 mm (67”) 1780 mm (70.1”)
Height with
Designer Door 1710 mm N/A 1710 mm (67.3”) 1790 mm (70.5”)
Depth 700 mm 700 mm 700 mm (27.6”) 730 mm (28.7”)
Width 680 mm 790 mm 790 mm (31.1”) 900 mm (35.4”)
CAPACITY GROSS VOLUME IN LITRES (AS 1430)
Refrigerator PC 307 litres 400 litres 360 litres (12.7 c/ft) 433 litres (15.3 c/ft)
Freezer FC 135 litres 117 litres 159 litres (5.6 c/ft) 181 litres (6.4 c/ft)
Humidity Dr N/A N/A N/A N/A
TOTAL 442 litres 517 litres 519 litres (18.3 c/ft) 614 litres (21.7 c/ft)
ELECTRONICS – 230 - 240V (FOR SPARE PARTS)
Display Module P/No. 814321P P/No. 814321P P/No. 814321P N/A
Display Module -
Ice & Water P/No. 821074P N/A P/No. 821074P P/No. 821074P
Power/Control
Module - Non
RoHS
(AUS/NZ/ROW)
P/No. 820817P P/No. 820817P P/No. 820817P (RF610A)
P/No. 821024P
Power/Control
Module –RoHS
(UK/IRE/EU)
P/No. 820818P P/No. 820818P P/No. 820818P (RF540A)
P/No. 821025P
SUCTION LINE ASSY (FOR SPARE PARTS)
R134a Models P/No. 817865 P/No. 817866 P/No. 817864 P/No. 817864
R600a Models P/No. 821149 P/No. 821150 P/No. 821148 P/No. 821148
DEFROST ELEMENT – 230 - 240V (FOR SPARE PARTS)
R134a Models
Wattage
P/No. 820675
322W
P/No. 860686
355W
P/No. 860686
355W
P/No. 860686
355W
R600a Models
Wattage
P/No. 821876
196W
P/No. 821877
240W
P/No. 821877
240W
P/No. 821877
240W

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1.2 Cabinet Specifications – 110 - 115 Volt
DIMENSIONS
E402B E415H
Height with
Standard Door 1700 mm 1700 mm
Height with
Designer Door 1710 mm N/A
Depth 694 mm 694 mm
Width 635 mm 635 mm
CAPACITY GROSS VOLUME IN LITRES (AS 1430)
Refrigerator PC 280 litres 226 litres
Freezer FC 123 litres 97 litres
Humidity Dr N/A 88 litres
TOTAL 403 litres 411 litres
ELECTRONICS – 100 - 110V (FOR SPARE PARTS)
Display Module P/No. 881218P P/No. 881218P
Display Module -
Ice & Water P/No. 820174P N/A
Power/Control
Module P/No. 820819P P/No. 820819P
SUCTION LINE ASSY (FOR SPARE PARTS)
R134a Models P/No. 817862 P/No. 817863
DEFROST ELEMENT –100 - 110V 321W (FOR SPARE PARTS)
R134a Models
100V
110V
P/No. 820821P
P/No. 820699P
P/No. 820821P
P/No. 820699P

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1.3 Compressor Specifications – R134a – 220 - 240 Volt
E331T E372B E381T E402B E406B E411T E413T E415H
Make Matsushita Matsushita Matsushita Matsushita Embraco Matsushita Matsushita Matsushita Matsushita
Model DHS73C10RAW DHS73C10RAW DHS66C88RAW DHS73C10RAW EGZS90HLC DB77C14RAY DB77C14RAY DHS73C10RAW DHS66C88RAW
Part number 207216P 207216P 207215P 207216P 207188P 209492P 209492P 207216P 207215P
Volts 220 - 240 220 - 240 220 - 240 220 - 240 230 230 - 240 230 - 240 220 - 240 220 - 240
Hertz 50 50 50 50 50 - 60 50 50 50 50
Input Watts 123 123 113 123 129 / 153 147 147 123 113
Output Watts 210 210 190 210 226 / 278 213 213 210 190
Nominal BTU 717 717 649 717 770 / 950 742 742 717 649
Run current 0.57 amps 0.57 amps 0.53 amps 0.57 amps 0.71 amps 1.2 amps 1.2 amps 0.57 amps 0.53 amps
Refrigerant type R134a R134a R134a R134a R134a R134a R134a R134a R134a
Start Resistance 18.5 ohms 18.5 ohms 23.3 ohms 18.5 ohms 21.7 ohms 16.43 ohms 16.43 ohms 18.5 ohms 23.3 ohms
Run Resistance 18.4 ohms 18.4 ohms 19.7 ohms 18.4 ohms 10.4 ohms 11.62 ohms 11.62 ohms 18.4 ohms 19.7 ohms
Oil charge (cm3) 280 (Ester) 280 (Ester) 280 (Ester) 280 (Ester) 280 (Ester) 310 (Ester) 310 (Ester) 280 (Ester) 280 (Ester)
Relay PTC PTHTM330MD3
207276
PTHTM330MD3
207276
PTHTM330MD3
207276
PTHTM330MD3
207276
PTH7M220MD3
207080
MM8-5DDT33M
209988
MM8-5DDT33M
209988
PTHTM330MD3
207276
PTHTM330MD3
207276
Overload 5TM22NFBYY
207224
5TM22NFBYY
207224
5TM205NFBYY
207222
5TM22NFBYY
207224
4TM283NFBYY-53
207289
MM3-18GCF
209083
MM3-18GCF
209083
5TM22NFBYY
207224
5TM205NFBYY
207222
Gas charge 120 Grams 130 Grams 120 Grams 140 Grams 150 Grams 150 Grams 130 Grams 140 Grams 130 Grams
Start Capacitor N/A N/A N/A N/A N/A N/A N/A N/A N/A
Run Capacitor 4µF
814809P
4µF
814809P
4µF
814809P
4µF
814809P
4µF
814809P
4µF
814809P
4µF
814809P
4µF
814809P
4µF
814809P
Inverter N/A N/A N/A N/A N/A N/A N/A N/A N/A
E440T E442B E521T E522B RF540A/RF610A RF540A/RF610A
Make Matsushita Matsushita Matsushita Matsushita Embraco Embraco
Model DB77C14RAY DB77C14RAY DHS77C13RAW DHS77C13RAW EGZS100HCL VEGY6H
Part number 209492P 209492P 207217P 207217P 207253P 819639P
Volts 230 - 240 230 - 240 220 - 240 220 - 240 220 - 240 220 - 240
Hertz 50 50 50 50 50 / 60 53 - 150
Input Watts 147 147 133 133 143 / 171 55.7 - 177
Output Watts 213 213 222 222 251 / 308 97 - 283
Nominal BTU 742 742 758 758 855 / 1050 330 - 965
Run current 1.2 amps 1.2 amps 0.64 amps 0.64 amps 0.8 amps 0.8 - 2.23 amps
Refrigerant type R134a R134a R134a R134a R134a R134a
Start Resistance 16.43 ohms 16.43 ohms 18.2 ohms 18.2 ohms 25.8 ohms 6.4 ohms
Run Resistance 11.62 ohms 11.62 ohms 15.2 ohms 15.2 ohms 9.84 ohms 6.4 ohms
Oil charge (cm3) 310 (Ester) 310 (Ester) 280 (Ester) 280 (Ester) 280 (Ester) 430 (Ester)
Relay PTC MM8-5DDT33M
209988
MM8-5DDT33M
209988
PTHTM330MP3
207276
PTHTM330MP3
207276
207080
7M220MD3
N/A
Overload MM3-18GCF
209083
MM3-18GCF
209083
5TM232NFBYY
207226
5TM232NFBYY
207226
4TM302KFBYY
207259
N/A
Gas charge 140 Grams 150 Grams 155 Grams 150 Grams (5.3 oz) 180 Grams 180 Grams
Start Capacitor N/A N/A N/A N/A N/A N/A
Run Capacitor 4µF
814809P
4µF
814809P
4µF
814809P
4µF
814809P
4µF
814809P N/A
Inverter N/A N/A N/A N/A N/A 207213

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1.4 Compressor Specifications – R600a – 220 - 240 Volt
E372B E402B E406B E413T E440T
Make Embraco Embraco Embraco Embraco Embraco Embraco
Model EMB55CLC EMB66CLC VEMC9C EMB66CLC EMB66CLC EMB66CLC
Part number 207314P 207278P 207308P 207278P 207278P 207278P
Volts 220 - 240 220 - 240 220 - 240 220 - 240 220 - 240 220 - 240
Hertz 50 50 53 - 150 50 50 50
Input Watts 86 102 33 - 117 102 102 102
Output Watts 162 190 62 -210 190 190 190
Nominal BTU 553 648 213 - 715 648 648 648
Run current 0.4 amps 0.5 amps 0.28 - 0.86 amps 0.5 amps 0.5 amps 0.5 amps
Refrigerant type R600a R600a R600a R600a R600a R600a
Start Resistance 11.6 ohms 12.7 ohms 8.1 ohms 12.7 ohms 12.7 ohms 12.7 ohms
Run Resistance 21 ohms 15.9 ohms 8.1 ohms 15.9 ohms 15.9 ohms 15.9 ohms
Oil charge (cm3) 150 (Alquib/ISO5) 150 (Alquib/ISO5) 210 (Alquib/ISO5) 150 (Alquib/ISO5) 150 (Alquib/ISO5) 150 (Alquib/ISO5)
Relay PTC EMB66QP2 20A
207292
EMB66QP2 20A
207292
N/A EMB66QP2 20A
207292
EMB66QP2 20A
207292
EMB66QP2 20A
207292
Overload 4TM232KFBYY-53
207243
4TM232KFBYY-53
207243
N/A 4TM232KFBYY-53
207243
4TM232KFBYY-53
207243
4TM232KFBYY-53
207243
Gas charge 50 Grams 50 Grams 50 Grams 55 Grams 52 Grams 52 Grams
Start Capacitor N/A N/A N/A N/A N/A N/A
Run Capacitor 4µF
814809P
4µF
814809P N/A 4µF
814809P
4µF
814809P
4µF
814809P
Inverter N/A N/A 207309 N/A N/A N/A
E442B E521T E522B RF540A RF610A
Make Embraco Embraco Embraco Embraco Embraco Embraco Embraco
Model EGX80CLC VEMC9C EGX80CLC EGX90CLC VEMB11C VEMB11C EGX100CLC
Part number 207279P 207308P 207279P 207280P 207306P 207306P 207281P
Volts 220 - 240 220 - 240 220 - 240 220 - 240 220 - 240 220 - 240 220 - 240
Hertz 50 53 - 150 50 50 53.3 – 143.3 53.3 – 143.3 50
Input Watts 107 33 - 177 107 117 58 - 161 58 - 161 133
Output Watts 199 62 - 210 199 216 108 - 283 108 - 283 248
Nominal BTU 679 213 - 715 679 737 510 - 965 510 - 965 846
Run current 0.49 amps 0.28 - 0.86 amps 0.49 amps 0.85 amps 0.43 - 1.16 amps 0.43 - 1.16 amps 0.61 amps
Refrigerant type R600a R600a R600a R600a R600a R600a R600a
Start Resistance 22.45 ohms 8.1 ohms 22.45 ohms 22.45 ohms 8.1 ohms 8.1 ohms 17.6 ohms
Run Resistance 18.35 ohms 8.1 ohms 18.35 ohms 18.35 ohms 8.1 ohms 8.1 ohms 17.3 ohms
Oil charge (cm3) 280 (Alquib/ISO5) 210 (Alquib/ISO5) 280 (Alquib/ISO5) 280 (Alquib/ISO5) 210 (Alquib/ISO5) 210 (Alquib/ISO5) 280 (Alquib/ISO5)
Relay PTC PTH7M220MD3
207080
N/A PTH7M220MD3
207080
PTH7M220MD3
207080
N/A N/A PTH7M220MD3
207080
Overload 4TM189NFBYY-53
209890
N/A 4TM189NFBYY-53
209890
4TM189NFBYY-53
209890
N/A N/A 4TM283KFBYY-53
207154
Gas charge 55 Grams 50 Grams 60 Grams 60 Grams 55 Grams 62 Grams 70 Grams
Start Capacitor N/A N/A N/A N/A N/A N/A N/A
Run Capacitor 4µF
814809P N/A 4µF
814809P
5µF
814812P N/A N/A 5µF
814812P
Inverter N/A 207309 N/A N/A 207307 207307 N/A

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1.5 Compressor Specifications – R134a – 110 - 115 Volt
E402B E415H RF540A/RF610A
Make Embraco Embraco Embraco
Model EGZS70HLP EGZS70HLP VEGY6H
Part number 207206P 207206P 819652P
Volts 115 115 115
Hertz 60 60 53.3 - 150
Input Watts 116 116 55.7 - 177
Output Watts 204 204 97 - 283
Nominal BTU 695 695 330 - 965
Run current 1.04 amps 1.04 amps 0.8 - 2.23 amps
Refrigerant type R134a R134a R134a
Start Resistance 6.94 ohms 6.94 ohms 6.4 ohms
Run Resistance 4.88 ohms 4.88 ohms 6.4 ohms
Oil charge (cm3) 280 (Ester) 280 (Ester) 430 (14.54 oz) (Ester)
Relay PTC 7M4RMD3
207068
7M4RMD3
207068
N/A
Overload 4TM319NFBYY
207205
4TM319NFBYY
207205
N/A
Gas charge 140 Grams (4.9 oz) 120 Grams (4.2 oz) 180 Grams (6.3 oz)
Start Capacitor N/A N/A N/A
Run Capacitor N/A N/A N/A
Inverter N/A N/A 207214

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1.6 Model Number Identification – 635 / 680 / 790
1 2 3 4 5 6 7 8
E 402 B R E C FP WW
Type of
refrigeration
system
E = Electronic
Approximate
capacity of
cabinet in
litres
402 = 402 litres
Freezer location
T = Top freezer
B = Bottom freezer
H = Humidity drawer
Door hinging
R = Right hand
L = Left hand
Style
D = Designer
E = Elegance
I = Inox
M = Iridium
T = Tasman
Series Brand
FP = Fisher & Paykel
Colour of the cabinet and doors
WW = White cabinet / white doors
SA = Sandstone cabinet / sandstone
doors
SM = Silver cabinet / matt stainless doors
SX = Silver cabinet / brushed stainless
doors
Example:
E402BREC FPWW
E Electronic
402 Litres
B Bottom freezer
RRighthandhinged
EElegance
CSeries
FPFisher&Paykelbrand
WW White cabinet, white doors

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1.7 Model Number Identification – 900
1 2 3 4 5 6 7 8 9
RF 610 A D U M 2 FP SG
Product Type Capacity of
cabinet in
Litres
610 = 610
litres
French
Doors
Designer
Handles
Ice & Water Colour
M = Iridium
X = S/S
Ezkleen
Iteration Brand Market
RF 610A D U M 2 FPSG
RF Refrigerator
610 Litres/Cubic feet
A French Door
D Designer Handle
U Ice & Water
M Iridium
2 Iteration
FP Fisher & Paykel
SG Singapore

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2 SERVICING REQUIREMENTS
2.1 Specialised Service Tools
For the servicing of this product, specialised tools are needed.
2.1.1 Static Strap
To be used as ESD protection when replacing any of the electronic boards.
2.1.2 Interface Light Pen Mk 2
Used in conjunction with a diagnostic programme on a laptop computer to retrieve and download data from
the electronic power/control module.
2.2 Health & Safety
2.2.1 Good Work Practices
1. Take care while removing all plastic components, especially when cold.
2. Leave the product clean and tidy when service work is completed.
3. Extreme heat in cabinets will cause plastic deterioration or distortion and thermal fuses in the
evaporator to go open circuit (be careful with heat guns).
2.2.2 Environmental Health And Safety
When servicing products, consider health and safety issues and requirements that must be adhered to at all
times. Specific safety issues are:
1. Electrical safety.
2. Electrostatic discharge.
3. Mixing of foam insulation.
4. Vapours while brazing.
5. Reclaiming of refrigerant.
2.2.3 Good Practice And Safety
1. Take care when removing or servicing all electrical components to avoid electrical shock or short
circuit conditions.
2. Take care when removing plastic components at low temperatures as breakages can occur with these
components.
3. Extreme heating of plastic components can cause distortion of those parts being heated.
4. Avoid overheating temperature sensitive devices such as the element thermal fuses and cabinet
sensors.
5. Avoid using solvents and citrus-based cleaners on all plastic parts. We advise only warm soapy water
be used.
CAUTION – R600a REFRIGERANT (ISOBUTANE)
Some models of refrigerators contain R600a refrigerant within the sealed in system. This refrigerant is
flammable. All care must be taken when servicing these products. Vent well before brazing. Avoid any
open flames or ignition source.

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3 INSTALLATION INSTRUCTIONS
3.1 Levelling
The word 'level' is somewhat of a misnomer, as a 'spirit level' need not be used to set the appliance level. It
is preferable to have the appliance level in appearance where both doors will close with the aid of the door
closing cams. It is also important that the appliance sits solidly on the floor.
• Front and rear rollers are fitted ex factory. These are not adjustable.
• Cabinet levelling can be done by adjustment of the front levelling feet fitted ex factory. Refer to
Diagram 3.1B).
• Weight should be lifted off cabinet for ease of adjustment.
Diagram 3.1A
Rear Roller
Diagram 3.1B
Front Roller and Levelling Wheel

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3.2 Door Hinging (Tasman Models Only)
The product leaves the factory hinged right hand or left hand. The door hinging can be changed by
obtaining a door hinge conversion kit appropriate for the cabinet being converted. There are a number of
kits changing the door hinging from RH to LH or from LH to RH. They also include two door B & T models,
single door models and “H” models in the 635, 680 and 790 cabinet widths, along with handle colours of
white and silver. Inox and Elegance models will require a complete door change.
3.3 Air Space Requirements
On all refrigerators and freezers it is important that an air gap is left around the product:
50mm (2 inches) clearance at the top.
20mm (¾ inch) clearance on each side.
3.4 Temperature Adjustment
Refer BASIC OPERATIONS in Section 4.23.

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4 THEORY OF OPERATION
4.1 Terms
CABINET WRAPPER
Pre-painted steel.
LINER
A one-piece vacuum formed ABS liner with a plug-in divider
DIVIDER PARTITION
Injected moulding of HIPS, with two outer injected moulded housings, and an insulated ducted moulded
polystyrene inner core.
FAN MOTORS
DC 12 volt brushless variable speed fan motors for air circulation in both the FC and PC compartments.
EVAPORATOR
Aluminium fin on tube type mounted vertically on the back wall of the FC.
SUCTION and CAPILLARY LINE
Foamed into the back of the cabinet with all joints of the evaporator having been joined by induction brazing
in the FC.
POWER/CONTROL MODULE
Contains the microprocessor that controls all functions of the refrigerator and gathers data from the sensors.
This module also contains support circuitry to switch the various outputs.
DISPLAY MODULE
Using signals from the power/control module, this module generates the LCD or LED display.
REED SENSORS
A reed switch encapsulated within a plastic housing, mounted on the cross and base rails behind a plastic
cover. A magnet housed just under the lower end cap of each door activates this sensor when the door is
closed.
TERMS
Within this manual the following terms are used:
PC = Provision compartment
FC = Freezer compartment
LOW AMBIENT HEATER
Two types are used. A PCB type used in the air duct of “T” models. A blanket wire type used in the divider
of “B” models.

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4.2 Internal Air Flow
4.2.1 Ice & Water Models
The freezer fan draws air through the evaporator and into a duct in the rear wall of the freezer compartment.
This air exits through the fan grill at the top of the freezer compartment. The air behind the freezer coil cover
is also diverted through the divider partition to another fan, which supplies the cold air into the PC
compartment. The amount of air is controlled electronically by two sensors, which in turn regulate, through
the power/control module, the speed of both PC and FC fans to maintain selected temperatures in each
compartment.
Air from the PC returns to the FC evaporator by way of the return air duct, which is built into the divider
partition. This air is drawn across the evaporator by the FC fan motor to be recirculated again throughout
the PC/FC compartments.
Diagram 4.2