Pfeiffer Vacuum TPG 366 MAXIGAUGE User manual
TPG
366
MAXIGAUGE
Total
pressure
measuring
and
con1rol
unit
PFEIFFER
• VACUUM
r
Dear Customer,
Thank you for choosing a Pfeiffer Vacuum product. Your newtotal pressure measuring and
control unit should support you in your individual application with full performance and without
malfunctions. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a
comprehensive and complete range
of
top-quality products and first-class service. From this
extensive, practical experience we have gained a large volume
of
information that can
contribute to efficient deployment and to your personal safety.
In
the knowledge that our product must avoid consuming work output, we trust that our
product can offer you a solution that supports you
in
the effective and trouble-free
implementation
of
your individual application.
Please read these operating instructions before putting your product into operation for the
first time.
If
you have any questions
or
suggestions, please feel free to contact info@pfeiffer-
vacuum.de.
Further operating instructions from Pfeiffer Vacuum can
be
found
in
the Download Center
on
our website.
Disclaimer
of
liability
Copyright
These operating instructions describe all models and variants
of
your product. Note that your
product may not be equipped with all features described in this document. Pfeiffer Vacuum
constantly adapts its products to the latest state
of
the art without prior notice. Please take
into account that online operating instructions can deviate from the printed operating
instructions supplied with your product.
Furthermore, Pfeiffer Vacuum assumes
no
responsibility
or
liability for damage resulting from
the use
of
the product that contradicts its proper use or is explicitly defined as foreseeable
misuse.
This document is the intellectual property
of
Pfeiffer Vacuum and all contents
of
this
document are protected
by
copyright. They may not be copied, altered, reproduced or
published without the prior written permission
of
PfeifferVacuum.
We reserve the right to make changes to the technical data and information
in
this document.
2172
PFE
I
FFER
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VACUUM
Table of contents
Table
of
contents
1
2
3
4
5
6
7
About
this
manual
1.1
Validity
1.1.1
Applicable documents
1.1.2 Variants
1.1.3 Firmware versions
1.2
Target group
1.3
Conventions
1.3.1
Instructions
in
the text
1.3.2 Pictographs
1.3.3 Stickers
on
the product
1.3.4 Abbreviations
1.4 Trademarks
Safety
2.1
General safety instructions
2.2 Safety instructions
2.3 Safety precautions
2.4 Proper use
2.5 Foreseeable improper use
2.6 Responsibilities and warranty
2.7 Owner requirements
2.8 Personnel qualification
2.8.1
Ensuring personnel qualification
2.8.2 Personnel qualification for maintenance and repair
2.8.3 Advanced training with Pfeiffer Vacuum
2.9 Operator requirements
Transportation and storage
Product
description
4.1
Identifying the product
4.2 Scope of delivery
4.3 Structure
4.4 Display elements
4.5 Controls
4.6 Interfaces
4.6.1
Mains power supply
4.6.2 Ground terminal
4.6.3 "sensor" connection
4.6.4 "control" connection
4.6.5 "relay" connection
4.6.6 Connection "RS-485"
4.6.7 "USB" connection (type
B)
4.6.8 "USB" connection (type A)
4.6.9 "Ethernet" (LAN) connection
Installation
5.1
Installing the device
in
a
19"
rack
5.2 Installing the device
in
a switchboard
5.3 Using the device
as
a desktop device
Commissioning
6.1
Switch
on
the device
6.2 Updating the firmware
6.3 Configuring Ethernet
Operation
7
7
7
7
7
7
8
8
8
8
8
9
10
10
10
14
15
15
15
15
15
16
16
16
17
18
19
19
19
19
20
22
23
23
23
24
24
25
25
26
26
26
28
28
29
30
31
31
31
33
36
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Table
of
contents
7.1
Basic operation
36
7.2 Operating modes
36
7.3 Measuring mode
36
7.4 Parameter mode
38
7.4.1
Switching function parameters 40
7.4.2 Gauge parameters 42
7.4.3 Gauge control 44
7.4.4 General parameters 45
7.4.5 Test parameters 49
7.5 Data logger mode
52
7.6 Setup mode
53
8 Decommissioning 55
9 Maintenance 56
9.1
Cleaning the device
56
9.2 Replacing the battery
57
10
Errors
58
11
Shipping
59
12 Disposal
60
13
Service
solutions
from
PfeifferVacuum
61
14 Technical data and
dimensions
63
14.1
Technical data
63
14.2 Dimensions
67
15
Appendix
68
15.1
Units
of
pressure
68
15.2 Gas throughputs
68
ETL Listed
69
Declaration
of
conformity
70
4172
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List
of
tables
List
of
tables
Tbl.
1:
Applicable documents................................................................................................7
Tbl.
2:
Variants......................................................................................................................7
Tbl.
3:
Abbreviations used.....................................................................................................9
Tbl.
4:
Danger to life due to electric voltage........................................................................
11
Tbl.
5:
Controls....................................................................................................................22
Tbl.
6:
Switching functions...................................................................................................25
Tbl.
7:
Status
of
the Ethernet connection............................................................................27
Tbl.
8:
Description
of
the controls........................................................................................36
Tbl.
9:
Switching function parameters.................................................................................40
Tbl. 10: Examples
of
switching function displays.................................................................. 40
Tbl. 11: Upper and lower threshold values............................................................................
41
Tbl. 12: Gauge parameters....................................................................................................42
Tbl. 13: Available parameters (gauge parameters)...............................................................42
Tbl. 14: Gauge controL..........................................................................................................44
Tbl. 15: Available parameters (gauge control).......................................................................44
Tbl. 16: Switch-on type (SENSOR ON).................................................................................44
Tbl. 17: Switch-offtype (SENSOR OFF)...............................................................................45
Tbl. 18: Switch on/offthresholds...........................................................................................45
Tbl. 19: General parameters..................................................................................................46
Tbl. 20: Available parameters (general parameters).............................................................46
Tbl. 21: Test parameters....................................................................................................... 50
Tbl. 22: Parameters in data logger mode..............................................................................52
Tbl. 23: Parameters in setup mode....................................................................................... 53
Tbl. 24: Errors........................................................................................................................58
Tbl. 25: Technical data (general)...........................................................................................63
Tbl. 26: Technical data (mains connection)...........................................................................63
Tbl. 27: Technical data (ambient conditions).........................................................................63
Tbl. 28: Technical data (gauge connections).........................................................................64
Tbl. 29: Technical data (gauge supply).................................................................................64
Tbl.
30:
Technical data (operation)........................................................................................64
Tbl.
31:
Technical data (measured values)........................................................................... 65
Tbl.
32:
Technical data (switching functions).........................................................................65
Tbl.
33:
Technical data (switching function relay)..................................................................65
Tbl.
34:
Technical data (error signal (error»..........................................................................65
Tbl.
35:
Technical data (error signal relay)............................................................................65
Tbl.
36:
Technical data (gauge control).................................................................................66
Tbl.
37:
Technical data (analog outputs)...............................................................................66
Tbl.
38:
Technical data (RS-485 interface)............................................................................66
Tbl. 39: Technical data (USB interface (type
A»
...................................................................66
Tbl. 40: Technical data (USB interface (type
B»
...................................................................67
Tbl. 41: Technical data (Ethernet interface).......................................................................... 67
Tbl. 42: Units
of
pressure and their conversion.....................................................................68
Tbl. 43: Gas throughputs and their conversion......................................................................68
PFEIFFER
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List
of
figures
List
of
figures
Fig.
1:
Disconnect device
in
accordance with
EN
61
01
0-1
.................................................
11
Fig.
2:
Front paneL.............................................................................................................. 19
Fig.
3:
Connections
on
the rear side....................................................................................20
Fig.
4:
Display......................................................................................................................
21
Fig.
5:
Parameter or bar graph............................................................................................
21
Fig.
6:
Switch-points, parameter mode and input lock.........................................................
21
Fig.
7:
Measurement channel status................................................................................... 22
Fig.
8:
Mains connection with IEC 320 C13
sockeL
..........................................................23
Fig.
9:
Gauge connection (6-pin Amphenol C
091
B socket).............................................. 24
Fig. 10: "control" connection (15-pole D-Sub socket)............................................................24
Fig. 11: "relay" connection (25-pole D-Sub socket)...............................................................25
Fig. 12: "RS-485" connection (5-pole Binder M12 socket)....................................................26
Fig. 13: "USB" connection (type
B)
........................................................................................26
Fig. 14: "USB" connection (type A)........................................................................................26
Fig. 15: "Ethernef' (LAN) connection.....................................................................................26
Fig. 16: Guide rails................................................................................................................28
Fig. 17: Rack module adapter
(3
height units).......................................................................28
Fig. 18: Device installation.....................................................................................................29
Fig. 19: Required control panel cut-out.................................................................................29
Fig. 20: Fastening the rubber feet and rubber strip...............................................................30
Fig. 21: USB Update TooL.....................................................................................................32
Fig. 22: Ethernet Configuration TooL.....................................................................................34
Fig. 23: Change measurement channeL............................................................................... 37
Fig. 24: Switching gauges
on
and off....................................................................................37
Fig. 25: Measuring range.......................................................................................................37
Fig. 26: Identifying the gauge................................................................................................38
Fig. 27: Change from measuring mode to parameter mode..................................................38
Fig. 28: Select parameter group............................................................................................38
Fig. 29: Read/write parameter groups and parameters.........................................................39
Fig.
30:
Switching functions and threshold values................................................................
.41
Fig.
31:
Fast, normal and slow (from left to right)..................................................................43
Fig.
32:
Press the arrow keys simultaneously> 2 seconds...................................................49
Fig.
33:
Program memory test...............................................................................................50
Fig.
34:
Parameter memory test............................................................................................
51
Fig.
35:
Display test...............................................................................................................
51
Fig.
36:
Test
of
relays
in
the device.......................................................................................
51
Fig.
37:
Start/stop measured data recording.........................................................................53
Fig.
38:
Delete files................................................................................................................53
Fig.
39:
Formatting the USB memory stick............................................................................54
Fig. 40: Delete parameter files from the USB memory stick..................................................54
Fig.41: Dimensions TPG 366 (in mm)..................................................................................67
6172
PFE
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VACUUM
About
this
manual
1
About
this
manual
1.1
Validity
IMPORTANT
Read carefully before use.
Keep the manual for future consultation.
This document describes the function
of
the products listed
in
the following and provides the most im-
portant information for safe use. The description
is
written
in
accordance with the valid directives. The
information
in
this document refers to the current development status
of
the products. The document
retains its validity assuming that the customer does not make any changes to the product.
1.1.1 Applicable documents
Designation
"Measuring and control
unit"
communication instructions
TPG 366
"Gauges" operating instructions
ActiveLine gauge
Declaration
of
conformity
Tbl.1:
Applicable documents
1.1.2 Variants
Document
BG 5511
(depending
on
the gauge used)
(Part
of
this document)
This document applies forthe product with the following part number:
Part number Designation
PT G28 770 TPG 366 MaxiGauge
Tbl.2:
Variants
The part number is found
on
the rating plate
of
the product.
PfeifferVacuum reserves the right to make technical changes without prior notification.
The figures
in
this document are not to scale (dimensions
in
mm).
1.1.3 Firmware versions
This document
is
based
on
firmware version V010100.
Older firmware versions do not have the full functionality described
in
these operating instructions.
Checking the firmware version
1.
If
the device
is
not functioning as it did before, check whetherthe correct firmware version is in-
stalled.
2.
If
you have any questions about the firmware, contact PfeifferVacuum.
1.2 Target
group
This operating instructions are aimed at all persons performing the following activities
on
the product:
• transport,
• setup (installation),
• usage and operation,
• decommissioning,
• maintenance and cleaning,
PFEIFFER
~
VACUUM
7f72
About this manual
• storage or disposal.
The work described
in
this document
is
only permitted to be performed by persons with the appropriate
technical qualifications (expert personnel) orwho have received the relevant training from PfeifferVac-
uum.
1.3
Conventions
1.3.1
Instructions
in the
text
Usage instructions
in
the document follow a general structure that is complete
in
itself. The required ac-
tion is indicated by
an
individual step or multi-part action steps.
Individual
action
step
A horizontal, solid triangle indicates the only step
in
an
action.
~ This
is
an
individual action step.
Sequence
of
multi-part
action
steps
The numerical list indicates
an
action with multiple necessary steps.
1.
Step 1
2.
Step 2
3.
1.3.2 Pictographs
Pictographs used
in
the document indicate useful information.
[IJ
Note
~TiP
1.3.3 Stickers on the
product
This section describes all the stickers
on
the product along with their meaning.
1.3.4
Abbreviations
Abbreviation
AID
F.S.
PFEIFFER
'-
VACUUM
D-35614
Asslar
Mod.
TPG 366
PIN
PT G28 770
SIN
44990000
Input 100-240
V-
50-60 Hz 200 W
Made
in
Romania
2017/02
Explanation
•
I!I .
(@
4010094 CE
Analog/Digital
Full Scale (limit value)
8/72
PFEIFFER
~
VACUUM
Rating plate
The rating plate
is
located
on
the back
of
the de-
vice.
About
this
manual
Abbreviation Explanation
FSR Full Scale Range (upper range value)
SP Switch-point (setpoint)
UART Universal Asynchronous Receiver Transmitter
Tbl.3:
Abbreviations used
1.4 Trademarks
• FuliRange® is a trademark
of
PfeifferVacuum GmbH.
• MaxiGauge®
is
a trademark
of
PfeifferVacuum GmbH.
PFEIFFER
~
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9[72
Safety
2 Safety
2.1
General safety instructions
This document includes the following four risk levels and one information level.
A DANGER
Imminentdanger
Indicates a hazardous situation which, if not avoided, will result
in
death
or
serious injury.
~
Instructions on avoiding the hazardous situation
A
WARNING
Possibly imminentdanger
Indicates a hazardous situation which,
if
not avoided, could result
in
death
or
serious injury.
~
Instructions on avoiding the hazardous situation
A CAUTION
Possibly imminentdanger
Indicates a hazardous situation which,
if
not avoided, could result
in
minor
or
moderate injury.
~
Instructions on avoiding the hazardous situation
NOTICE
Danger
of
property damage
Notice is used to address practices not related to physical injury.
~
Instructions on avoiding property damage
Notes, tips
or
examples indicate important information on the product
or
on this
document.
2.2 Safety instructions
10172
PFE
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Safety instructions according
to
product's life stages
All safety instructions in this document are based on the results
of
a risk assess-
ment. PfeifferVacuum has taken into account all the relevant life stages of the
product.
Danger
to
life due
to
electric voltage
A DANGER
Danger
to
life due
to
electric voltage
High voltages are present inside the device. When touching parts that are live, there is a risk
of
death.
If
there is visible damage, there is a risk
of
death when commissioning the device.
~
Work on the open device must only be carried out by trained specialist personnel.
Safety
~
Before carrying out any installation and maintenance work, switch the device off and disconnect
it from the current supply.
-After switching off, wait about 60 seconds and then disconnect all cables (power cable at
the end).
~
Never open the device with the current supply connected.
~
Secure the current supply against unauthorized
or
unintentional reactivation.
~
Do not insert any objects into the vent openings.
~
Never open an extemal power supply unit.
~
Never operate an open
or
defective device.
~
Secure a defective device against accidental operation.
~
Protect the device against moisture.
Do not insert any objects into the vent openings.
Protect the device against moisture.
Tbl
. 4: Danger
to
life due
to
electric voltage
Disconnect device
The disconnect device must be clearly recognizable by the user and within easy reach.
Fig. 1: Disconnect device in accordance with
EN
61010-1
Disconnect device
Risks during transport
NOTICE
Damage caused
by
incorrecttransportation
Transportation
in
unsuitable packaging,
or
failure to install all transport locks, can damage the prod-
uct.
~
Comply with the instructions for safe transportation.
h
PFEIFFER
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VACUUM
11172
Safety
12172
Risks
during
storage
NOTICE
Damage
caused
by
improper
storage
Improperstorage will lead to damage
to
the product.
Static charging, moisture, etc. lead to defects
on
the electronic components.
~
Comply with the instructions for safe storage.
Risks
during
installation
A
DANGER
Danger
to
life
from
electric
shock
The internal earthed conductor
is
fastened to the housing by a screw. A device without
an
earthed
conductor attached can be life-threatening
in
the event
of
a malfunction.
~
Do
not rotate or loosen the screw
on
the internal earthed conductor.
A
DANGER
Danger
to
life
due
to
dangerous
contact
voltage
Voltages above 30 V (AC)
or
60 V (DC) are considered dangerous
in
accordance with
EN
61010.
If
you come into contact with dangerous contact voltage, this can result
in
injury through electric shocks
or
even death.
~
Only apply protected extra-low voltage (PELV).
.A
DANGER
Risk
to
life due
to
electric
shock
An improperly earthed unit
is
a potential threat to life
in
the event
of
a fault.
~
Conduct the electrical connection
in
accordance with locally applicable regulations.
~
Make sure that the local mains voltage and frequency match rating plate specifications.
~
Use only a 3-pin mains cable and extension cables with properly connected protective earthing
(earthed conductor).
~
Plug the mains plug into a socket with earthing contact only.
-Protection must not be impaired by an extension with no earthed conductor.
~
Always connect the mains cable priorto all other cables, to ensure continuous protective earth-
ing.
-
In
reverse: always disconnect all other cables prior to disconnecting the mains cable.
NOTICE
Loss
of
control
cabinet
protection
class
As a built-in unit, the device can negate the required protection class (protection against foreign mat-
terand water)
of
control cabinets according
to
EN
60204-1, for example.
~
Take suitable measures to reestablish the required protection class.
NOTICE
Damage
caused
by
penetrating
moisture
Penetrating moisture, e.g. through condensation
or
dripping water, damages the device.
~
Protect the device against moisture penetrating.
~
Only operate the device
in
a clean and dry environment.
~
Operate the device away from fluids and humidity sources.
~
Take special precautions
if
there
is
a risk
of
dripping water.
~
Do
not switch
on
the device
if
fluid has penetrated into
it,
instead contact the PfeifferVacuum
Service Center.
PFE
I
FFER
~
VACUUM
NOTICE
Damage
caused
by
overheating
The ambient temperature must not exceed the permissible operating temperature
of
the device.
~
Make sure there
is
unobstructed circulation
of
airwhen installing the device.
~
Make sure that aircan enter and exit through the ventilation openings without obstruction.
~
Do
not cover the ventilation openings.
~
Periodically check and clean the installed air filter.
Risks
during
operation
A
DANGER
Electric
shocks
due
to
moisture
penetrating
into
the
device
Waterthat has penetrated into the device results
in
personal injury through electric shocks.
~
Only operate the device
in
a dry environment.
~
Operate the device away from fluids and humidity sources.
Safety
~
Do
not switch
on
the device
if
fluid has penetrated into
it,
instead contact PfeifferVacuum Serv-
ice.
~
Always disconnect the current supply before cleaning the device.
NOTICE
Unintentional
results
with
controller
connected
Switch relay not dependent
on
pressure. Values below the intended measuring range,
or
starting the
test program, can result
in
unintentional results at the connected controller, ifthe relay switches.
~
Unplug the connected measuring and control cable.
~
Prevent triggering
of
incorrect control commands or messages.
Risks
during
maintenance
A
DANGER
Danger
to
life
due
to
electric
voltage
High voltages are present inside the device. When touching parts that are live, there
is
a risk
of
death.
If
there
is
visible damage, there is a risk
of
death when commissioning the device.
~
Work
on
the open device must only be carried out by trained specialist personnel.
~
Before carrying out any installation and maintenance work, switch the device offand disconnect
it from the current supply.
-After switching off, wait about 60 seconds and then disconnect all cables (power cable at
the end).
~
Never open the device with the current supply connected.
~
Secure the current supply against unauthorized
or
unintentional reactivation.
~
Do
not insert any objects into the vent openings.
~
Never open an external power supply unit.
~
Never operate an open ordefective device.
~
Secure a defective device against accidental operation.
~
Protect the device against moisture.
A
WARNING
Health hazard
through
poisoning
from
toxic
contaminated
components
or
devices
Toxic process media result
in
contamination
of
devices
or
parts
of
them. During maintenance work,
there
is
a risk to health from contact with these poisonous substances. Illegal disposal
of
toxic sub-
stances causes environmental damage.
~
Take suitable safety precautions and prevent health hazards
or
environmental pollution by toxic
process media.
~
Decontaminate affected parts before carrying out maintenance work.
~
Wear protective equipment.
PFEIFFER
I?-
VACUUM
F 13[72
Safety
A
WARNING
Health hazards due to cleaning agent
The cleaning agents used cause health hazards.
~
When handling cleaning agents, observe the applicable regulations.
~
Adhere to safety measures regarding handling and disposal
of
cleaning agents.
~
Be aware
of
potential reactions with product materials.
NOTICE
Damage caused by unsuitable cleaning agents
Unsuitable cleaning agents damage the product.
~
Do not use solvents as they attack the surface.
~
Do not use any aggressive or abrasive cleaning agents.
Risks when shipping
A
WAR
NI
NG
Risk
of
poisoning from contaminated products
Where products that contain harmful substances are shipped for maintenance or repair purposes, the
safety
of
service personnel is at risk.
~
Comply with the instructions for safe shipping.
Risks during disposal
A CAUTION
Health hazard caused by environmentally hazardous substances
Products, operating fluid, electric components, calibration gas residues (for example from test leaks)
or
similar pose health hazards.
~
Dispose
of
the environmentally hazardous substances
in
accordance with local regulations.
~
Dispose
of
calibration gas and test leaks in accordance with local regulations.
2.3 Safety precautions
14172
The product is designed according to the latest technology and recognized safety engineering rules.
Nevertheless, improper use can result
in
danger to operator all third party life and limb, and product
damage and additional property damage.
Duty
to
provide information
on
potential dangers
The product holder
or
user is obliged to make all operating personnel aware
of
dan-
gers posed by this product.
Every person who is involved
in
the installation, operation
or
maintenance
of
the
product must read, understand, and adhere to the safety-related parts
of
this docu-
ment.
Infringement
of
EU
conformity due
to
modifications
to
the
product
The Declaration
of
Conformity from the manufacturer is no longer valid ifthe opera-
tor changes the original product
or
installs additional equipment.
• Following installation into a system, the operator is required to check and re-
evaluate as necessary the conformity
of
the overall system in the context
of
the
relevant
EU
Directives before commissioning that system.
Meetfundamental safety measures
1.
When handling the gases and contaminated parts used, observe the applicable guidelines.
2.
Observe the protective measures.
3.
Observe the safety guidelines specified in this document.
PFE
I
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~
VACUUM
Safety
-All work is only permissible when observing the relevant guidelines and adhering to the pro-
tective measures.
4.
Inform yourself about any contamination before starting work.
5.
Pass on safety instructions to all other users.
2.4 Proper use
The total pressure measuring gauge and control unit are used togetherwith the PfeifferVacuum Active-
Line gauges to measure total pressures. Typical applications are measurement, monitoring and process
control tasks
in
vacuum systems.
Using the product according to its intended purpose
1.
Install, operate and maintain the product only in accordance with these operating instructions.
2.
Comply with the application limits.
3.
Observe the technical data.
2.5 Foreseeable improper use
Improper use
of
the product invalidates all warranty and liability claims. Improper use is any, even unin-
tended, use, which is contrary to the product purpose; and
in
particular:
• Use outside the mechanical and electrical application limits (technical data)
• Use with corrosive
or
explosive media,
if
this is not explicitly permitted
• Use outdoors
• Use after technical changes (inside
or
outside on the product)
• Use with replacement
or
accessory parts that are inadequate
or
are not approved
2.6 Responsibilities and warranty
PfeifferVacuum shall assume no responsibilities and warranty
if
the operating company
or
a third par-
ty::
• disregards this document.
• does not use the product for its intended purpose.
• carries out any modifications to the product (conversions, changes, maintenance work, etc.) that
are not listed in the corresponding product documentation.
• operates the product with accessories that are not listed
in
the corresponding product documenta-
tion.
The operator is responsible for the process media used.
2.7 Owner requirements
Safety-conscious working
1.
Only operate the product
in
a technically flawless state.
2.
Operate the product in line with its intended purpose, safety and hazard-conscious as well as
when observing the operating instructions.
3.
Fulfill the following guidelines and monitortheir observation:
-Proper use
-Generally applicable safety instructions and accident prevention regulations
-International, national and locally applicable standards and guidelines
-Additional product-related guidelines and regulations
4.
Only use original parts
or
parts approved by PfeifferVacuum.
5.
Keep the operating instructions available at the place
of
installation.
S.
Ensure personnel qualification.
2.8 Personnel qualification
The work described in this document may only be carried out by persons who have appropriate profes-
sional qualifications and the necessary experience
or
who have completed the necessary training as
provided by PfeifferVacuum.
PFEIFFER
I?-
VACUUM 15[72
F
Safety
Training people
1.
Train the technical personnel on the product.
2.
Only let personnel to be trained work with and on the product when underthe supervision
of
trained personnel.
3.
Only allow trained technical personnel to work with the product.
4.
Before starting work, make sure that the commissioned personnel have read and understood
these operating instructions and all applicable documents, in particular the safety, maintenance
and repair information.
2.8.1
Ensuring personnel qualification
Specialist
for
mechanical
work
Only a trained specialist may carry out mechanical work. Within the meaning ofthis document, special-
ists are people responsible for construction, mechanical installation, troubleshooting, and maintenance
of the product, and who have the following qualifications:
• Qualification
in
the mechanical field in accordance with nationally applicable regulations
• Knowledge
of
this documentation
SpeCialist
for
electrical engineering
work
Only a trained electrician may carry out electrical engineering work. Within the meaning
of
this docu-
ment, electricians are people responsible for electrical installation, commissioning, troubleshooting, and
maintenance ofthe product, and who have the following qualifications:
• Qualification
in
the electrical engineering field in accordance with nationally applicable regulations
• Knowledge
of
this documentation
In
addition, these individuals must be familiar with applicable safety regulations and laws, as well as the
other standards, guidelines, and laws referred to
in
this documentation. The above individuals must
have expressly granted operational authorization, to commission, program, configure, mark, and earth
devices, systems, and circuits in accordance with safety technology standards.
Trained individuals
Only adequately trained individuals may carry out all works
in
other transport, storage, operation, and
disposal fields. Such training must ensure that individuals are capable of carrying out the required activi-
ties and work steps safely and properly.
2.8.2 Personnel qualification
for
maintenance and repair
Advanced training courses
PfeifferVacuum offered advanced training courses to maintenance levels
II
and III.
Adequately trained individuals are:
• Maintenance level I
-Customer (trained specialist)
• Maintenance level II
-Customerwith technical education
-PfeifferVacuum service technician
• Maintenance level III
Customerwith Pfeiffer Vacuum service training
-PfeifferVacuum service technician
2.8.3 Advanced training
with
PfeifferVacuum
16172
For optimal and trouble-free use ofthis product, PfeifferVacuum offers a comprehensive range
of
courses and technical training.
For more information, please contact PfeifferVacuum technical training.
PFE
I
FFER
~
VACUUM
Safety
2.9 Operator requirements
Observing relevant documents and data
1.
Read, observe and follow this operating instructions and the work instructions prepared by the op-
erating company,
in
particularthe safety and warning instructions.
2.
Install, operate and maintain the product only
in
accordance with these operating instructions.
3.
Carry out all work only on the basis
of
the complete operating instructions and applicable docu-
ments.
4.
Comply with the application limits.
5.
Observe the technical data.
6.
Please contact the PfeifferVacuum Service Center if your questions
on
operation
or
maintenance
ofthe product are not answered by this operating manual.
-You can find information
in
the PfeifferVacuum service area.
PFEIFFER
I?-
VACUUM 17f72
F
Transportation and storage
3 Transportation
and
storage
18172
NOTICE
Damage caused by incorrect transportation
Transportation
in
unsuitable packaging, or failure to install all transport locks, can damage the prod-
uct.
~
Comply with the instructions for safe transportation.
NOTICE
Damage caused by improper storage
Improper storage will lead to damage
to
the product.
Static charging, moisture, etc. lead to defects
on
the electronic components.
~
Comply with the instructions for safe storage.
Instructions for safe transportation
1.
Observe the weight
of
the product (see technical data).
2.
Where possible, always transport or ship the product
in
the original packaging.
3.
Always use dense and impact-proofpackaging for the product.
4.
Only remove the present protective cover immediately prior to installation.
5.
Reattach transport locks prior to every transport.
Instructions for safe storage
1.
Store the product
in
a cool, dry, dust-free place, where it
is
protected against impacts and me-
chanical vibration.
2.
Always use dense and impact-proofpackaging for the product.
3.
Where possible, store the product
in
the original packaging.
4.
Store electronic components
in
antistatic packaging.
5.
Maintain the permissible storage temperature.
6.
Avoid extreme fluctuations
of
the ambient temperature.
7.
Avoid high air humidity.
8.
Seal connections with the original protective caps.
9.
Protect the product with the original transport protections (where available).
PFE
I
FFER
~
VACUUM
Product description
4 Product description
4.1
Identifying the product
You will need all the data from the rating plate
to
safely identify the product when communicating with
Pfeiffer Vacuum.
Recording rating plate data
1.
Read the data
on
the product rating plate.
2.
Record this data.
3.
Always have all rating plate specifications
to
hand.
4.2 Scope of delivery
The shipment includes the following parts:
• 1 x total pressure measuring and control unit
• 1 x
networi<
cable
• 4 x collar screws with synthetic nipple
• 2 x rubber feet
• 1 x rubber strip
• 1 x installation instructions
• 1 x operating instructions
Unpacking the productand checking completeness
of
the shipment
1.
Unpack the product.
2.
Remove transport seals, transport locks, etc. and store them.
3.
Check that the shipment
is
complete.
4.
Ensure that no parts are damaged.
4.3 Structure
A DANGER
Danger
to
life from electric
shock
The internal earthed conductor
is
fastened to the housing by a screw. A device without an earthed
conductor attached can be life-threatening
in
the event
of
a malfunction.
~
Do
not rotate or loosen the screw
on
the intemal earthed conductor.
0 0
PFEIFFER
"-VACUUM
0+-
Il
a D D MaxiGauge®
0 0
1 2 3
Fig. 2: Front panel
PFEIFFER• VACUUM 19[72
F
Product description
USB
connection (type
A)
3 Controls
2 Display
1
~
~
@
SenMJ(
1
8f1n&Or
2 sensor 3
RS485
~
@
6 5
Fig. 3:
Connections
on the rear side
Connections "sensor 1" to "sensor 6" for gauges
2 "control" connection for control functions
3 "relay" connection with relay contacts
4
"RS
485" connection
as
a serial interface
4.4 Display elements
Display
text
in
this
manual
sensor4
relay
4
2
control
~.oooofJ~
~oooo
@
=
@ 0
0
3
5 Ground terminal
6 Mains power supply
7 USB connection (type
B)
8 Ethernet interface
Both lines ofthe display text are separated
in
this manual by a vertical dash (Line 1
ILine
2).
20172
PFEIFFER
)?-
VACUUM
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