flamco Flamcomat G4 User guide

www.flamcogroup.com/manuals
ENG Installation and operating instruction
Flamcomat G4
Flamcomat Starter G4

Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.
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ENG
Content
1. Liability..................................................................................................................................... 6
2. Warranty ................................................................................................................................... 6
3. Copyright .................................................................................................................................. 6
4. General safety instructions ......................................................................................................... 6
Definitions .............................................................................................................................................................6
4.1 Warning symbols in this manual ............................................................................................................ 7
4.2 Purpose and use of this manual ............................................................................................................. 7
Such services include: ..........................................................................................................................................7
4.3 Qualifications required, assumptions..................................................................................................... 8
4.4 Sta qualification .................................................................................................................................. 8
4.5 Appropriate use ..................................................................................................................................... 9
4.6 Incoming goods ..................................................................................................................................... 9
4.7 Transportation, storage, unpacking ....................................................................................................... 9
4.8 Operations room.................................................................................................................................. 10
4.9 Noise reduction ................................................................................................................................... 11
4.10 EMERGENCY-STOP / EMERGENCY-OFF................................................................................................... 11
4.11 Personal protective equipment (PPE)................................................................................................... 11
4.12 Exceeding permitted pressure / temperature levels.............................................................................. 11
4.13 System water....................................................................................................................................... 12
4.14 Safeguards........................................................................................................................................... 12
Mechanical hazards: ...........................................................................................................................................12
Electrical hazards:...............................................................................................................................................12
4.15 External forces ..................................................................................................................................... 12
4.16 Inspection prior to commissioning, maintenance and re-inspection .................................................... 13
Tests in line with the German ordinance on operational safety (BetrSichV, June 2015):................................13
4.17 Electrical equipment inspections, routine inspection........................................................................... 13
4.18 Maintenance and repairs...................................................................................................................... 14
4.19 Obvious misuse ................................................................................................................................... 14
4.20 Other hazards ...................................................................................................................................... 14
5. Product description...................................................................................................................15
5.1 Operating principle.............................................................................................................................. 15
Flamcomat ..........................................................................................................................................................15
Flamcomat starter...............................................................................................................................................16
5.2 Connectivity options ........................................................................................................................... 16
5.3 Markings ............................................................................................................................................. 17
5.4 Type key Pump control unit ................................................................................................................. 17
5.5 Component parts, vessels and connection assembly ........................................................................... 18
5.6 Component parts, pump module ........................................................................................................ 19
5.7 Control unit ......................................................................................................................................... 22
6. Assembly..................................................................................................................................23
6.1 Setup................................................................................................................................................... 23
6.2 Vessel connection ................................................................................................................................ 24
6.3 Top-up connection............................................................................................................................... 25
6.4 Drain connection ................................................................................................................................. 25
6.5 System connection .............................................................................................................................. 26
6.6 Electrical Installation ........................................................................................................................... 27

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7. Commissioning .........................................................................................................................28
7.1 Initial commissioning .......................................................................................................................... 28
Commissioning is preferably done via Flamconnect App.................................................................................28
7.2 Overview menu options....................................................................................................................... 29
Commissioning ...................................................................................................................................................29
7.3 Volume level and operating temperature ............................................................................................. 30
7.4 Clarification of menu icons, function and location ............................................................................... 31
Operation Screen ................................................................................................................................................33
Pressure settings.................................................................................................................................................33
Degassing settings ..............................................................................................................................................33
7.5 Top-up, operation with the water treatment module ........................................................................... 34
7.6 Malfunction messages ......................................................................................................................... 34
7.7 Restarting............................................................................................................................................ 36
Aer long periods of downtime:.........................................................................................................................36
If the power supply has failed: ...........................................................................................................................36
8. Maintenance.............................................................................................................................37
8.1 Vessel draining/refilling. ...................................................................................................................... 38
9. Decommissioning, dismantling ..................................................................................................38
Appendix
Appendix 1. ..............................................................................................................................39
Technical data, information .......................................................................................................39
Ambient conditions ............................................................................................................................................39
Minimum distances.............................................................................................................................................39
Installation examples..........................................................................................................................................40
Appendix 2. ..............................................................................................................................41
Technical data, specifications, hydraulic equipment ....................................................................41
Vessels: volume, dimensions and weights............................................................................................ 41
Vessel: operational characteristics ....................................................................................................... 42
Pump module: dimensions and weights............................................................................................... 42
Control module external pressure retention, operational characteristics ............................................. 43
Control module external pressure retention, manual control valve, adjustment values........................ 44
Control module external pressure retention, top-up, flow rate............................................................. 44
Appendix 3. ..............................................................................................................................45
Technical data, information, electrical equipment .......................................................................45
Pump unit, nominal values .................................................................................................................. 45
Control unit, terminal plans................................................................................................................. 46
Flextronic terminal plan .....................................................................................................................................46
Flextronic-400 terminal plan ..............................................................................................................................46
EU Declaration of Conformity............................................................................................................47

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1. Liability
All technical specifications, data and instructions for executable actions and actions that must be executed
contained herein are correct at time of publication. This information is the result of our current findings and
experience to the best of our knowledge. We reserve the right to make technical changes subject to the future
development of the Flamco product referred to in this publication. Hence no rights may be derived from
technical data, descriptions and illustrations. Technical pictures, drawings and graphs do not necessarily
correspond to the actual assemblies or parts as delivered. Drawings and pictures are not to scale and contain
symbols for simplification.
2. Warranty
You can find the corresponding specifications in our General Terms and Conditions.
3. Copyright
This manual must be used confidentially. It may be circulated among authorised personnel only. It must not be
given to third parties. All documentation is protected by copyright. Distribution or other forms of reproduction
of documents, even extracts, exploitation or notification of the contents hereof is not permitted, where not
otherwise specified. Infringements are liable to prosecution and payment of compensation. We reserve the right
to exercise all intellectual property rights.
4. General safety instructions
Disregard or lack of attention to the information and measures in this manual may pose a hazard to people,
animals, the environment and tangible assets. Failure to observe the safety regulations and the neglect of other
safety measures may lead to the lapse of liability for damages in the event of damage or loss.
Definitions
• Operator: A natural person or legal entity who is the owner of the product and uses the aforementioned
product, or is nominated to use it, under the terms of a contractual agreement.
• Principal: The legally and commercially responsible party in the execution of construction projects. Legally and
commercially liable client in the commission of building projects.
• Responsible person: The representative appointed to act by the main contractor or operator.
• Qualified person (QP): Any person whose professional training, experience and recent professional activity
gives them the requisite professional knowledge. This implies that said person has knowledge derived from
relevant national and internal safety regulations.

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4.1 Warning symbols in this manual
Warning against hazardous electric current.
Disregarding this could put lives at risk, cause fires or trigger accidents, lead to component overload and
damage, or prevent functionality.
Warning against the implications of errors and incorrect set-up conditions.
Disregarding this could lead to serious personal injury, to component overload and damage, or prevent
functionality.
Caution! Dangerously high temperatures.
Failure to observe this caution may result in burns to the skin.
You are advised to wear eye protection.
Failure to observe this advice may result in eye injury.
Caution about transporting heavy objects.
Failure to observe this caution may endanger the safety of people in the immediate vicinity of the load.
4.2 Purpose and use of this manual
The following pages list the information, specifications, measures and technical data that allow the relevant
personnel to use this product safely and for the intended purpose.
Responsible persons or those engaged by them carrying out the required services must read this manual
attentively and understand it.
Such services include:
Storage, transportation, installation, electrical installation, commissioning and re-starting, operation,
maintenance, inspection, repair and dismantling.
Where the product is to be used in plants/facilities which do not comply with harmonised European regulations
and relevant technical rules and guidelines of professional associations for this field of application, the present
document is purely for informative and reference purposes.
As this unit may be subject to unlimited inspection at all times, this manual must be kept in the immediate
vicinity of the installed unit, at least within the confines of the operations room.
Installation classification 2 according to the Annex R of 60730-1.
Caution
Heavy load
use fork li

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4.3 Qualifications required, assumptions
All personnel must have the relevant qualifications to carry out the required services and be physically and
psychologically capable. The area of responsibility, competence and supervision of personnel is the duty of the
Operator.
Required service Professional group example Relevant qualifications example
Storage, transportation Logistics, transport, warehousing Transport and warehousing specialist
Assembly, disassembly, repairs, maintenance.
Re-commissioning aer adding or changing
components. Inspection.
Installation and building services HVAC specialist.
First commissioning of configured control unit
(generic), re-commissioning aer power cut,
operation (work on the terminal and Flextronic
control unit)
People with operations room clearance with
knowledge gleaned from this guide.
Electrical installation Electrical engineering Specialist in electrical engineering/ installation
Initial and re-inspection of electrical systems Qualified person (QP) with certification in Electrical
Engineering
Inspection before commissioning and re-inspection
of pressure equipment
Installation and building services engineering
performed in the context of technical inspection.
Qualified Person (QP)
4.4 Sta qualification
Operating instructions are transferred by Flamco representatives or others assigned by them during delivery
negotiations or on demand.
Training for the required services, installation, dismantling, commissioning, operation, inspection, maintenance
and repair are part of the training / further education for service engineers of the Flamco branch oices or named
service contractors.
These training courses cover information on required installation conditions, but not their implementation.
On-site services include transportation, the preparation of an operations room with the requisite foundation
engineering to accommodate the system, and the requisite hydraulic and electrical connections, the electrical
installation for the power source of the expansion automat and installation of the signal leads for the IT
equipment.

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4.5 Appropriate use
Sealed water-based heating and cooling systems in which temperature-induced changes in the volume of the
system water (the heat transferring agent) can be absorbed and the required operating pressure is governed by a
separate expansion automat.
Suitable and equipped for the operation in heat generating systems according to EN 12828, EN 12952, EN 12953.
The Principal / Operator will need to consult with a notified body on additional safety measures.
Use in similar systems (e.g. heat transfer systems for process industry or technologically conditioned heat) may
require special measures. Please note that the Flamcomat Starter must not be used in systems with mostly
stainless-steel piping and not in combination with a vacuum degasser. The complementary documents must be
studied.
4.6 Incoming goods
The items delivered must be compared against the items listed on the shipping note and inspected for
conformity. Unpacking, installation and commissioning may be started only once the product has been checked
to conform with the intended use as stated in the order process and contract. Exceeding the permissible
operating or design parameters may lead to malfunctioning, component damage and personal injury.
If not in line with conformity or if the delivery is incorrect in another way, the product must not be used.
4.7 Transportation, storage, unpacking
The equipment is delivered in packaging units in accordance with the contract specifications or the specifications
required for certain modes of transport and climate zones. These units meet at least the requirements set out in
the Flamco B.V. packaging directives. In accordance with these directives, expansion vessels must be transported
horizontally and pump units upright; each packaged on throw-away pallets. If the packaging is suitable for use
with hoisting gear, this will be indicated at the designated hoisting points.
Important note: Transport the packed goods as close as possible to the envisaged set-up location and make sure
there is a horizontal, solid surface on which the goods can stand.
Note: Take all necessary precautions to ensure that the expansion vessel cannot topple over or wobble once it
has been unpacked and removed from the pallet.
Suitable liing lugs are provided for liing and moving suspended empty vessels prior to installation. Such
devices (liing lugs) must be used in tandem; avoid side-pulling.
Caution
Heavy forkli
use fork li
1000Ltr
>

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Once it has been removed from the pallet and the packaging, the unit must be transferred by pulling it over
suitable surfaces. Use methods that prevent uncontrolled falling, sliding or tipping over. The liing lugs on the
pump unit are designed so the unit can be lied vertically. They may not be subjected to any lateral force.
The goods may also be warehoused in their packaging. Once it has been removed from its packaging, the
equipment must be put in position, observing standard safety procedures. Do not stack the equipment.
Use only permitted liing gear and safe tools and wear the required personal protective equipment.
4.8 Operations room
Definition: room which meets the applicable European regulations, European and harmonised standards
and relevant technical rules and guidelines of the professional associations for this field of application. For
the use of the expansion automat as prescribed in this manual these rooms generally contain equipment for
thermal generation and distribution, water heating/cooling and top-up, power source and distribution, such as
measuring, control engineering, control technology and IT.
Access for unqualified and untrained persons must be restricted or forbidden.
The set-up location of the expansion automat must ensure that operation, service, maintenance, inspection,
repair, installation and dismantling can be carried out unhindered and without danger. The floor of the set-up
location for the expansion automat must be such that stability is guaranteed and maintained. Bear in mind that
the maximum possible forces can be exerted from the net mass including the water volume. If stability cannot be
guaranteed, there is a danger that the vessel will tip over or move and, as a consequence in addition to functional
defects may lead to personal injury.
The ambient atmosphere must be free from conductive gases, high concentrations of dust and aggressive
vapours. There is the risk of explosion if any combustible gases are present.
In case of function-driven opening of the drain valve on the backflow preventer (optional top-up) or triggering of
the relief valve to prevent overloading of the vessel, as well as for potential overflow at the connection in a case
of vessel diaphragm damage to compensate for atmospheric pressure, the top-up or process water is drained.
Depending on the process, the water temperature can rise to 70 °C and, in the case of improper operation exceed
70 °C. This presents a danger of personal injury through burns and/or scalding.
It is important to ensure that this water can be drained safely, and - to prevent water damage - that there is a
safe drain or water collector in the immediate vicinity of the appropriate equipment (groundwater protection:
observe additives!).
Flooded equipment must not be operated. If electrical equipment short circuits, persons or other beings in the
water will be electrocuted. Furthermore, there is a danger of malfunction and partial or irreparable damage to
individual components due to water saturation and corrosion.

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4.9 Noise reduction
Installations should be constructed with noise-reduction measures in mind. Mechanical vibrations of the
assembly (Module framework, pipework) in particular can be dampened by using insulation between contact
surfaces.
4.10 EMERGENCY-STOP / EMERGENCY-OFF
To conform with directive 2006/42/EG an EMERGENCY-STOP facility is to be made available during installation.
Preferably, use a grounded wall socket for the power supply to the unit. The socket must stay accessible. If the
unit is directly connected to the power supply, make sure the power supply line is provided with
- a high-sensitivity dierential switch (30mA) (residual current device RCD)
- a mains isolator switch with a contact gap of at least 3 mm.
When additional security measures with EMERGENCY-OFF devices are required according to the design and
operation of the heat generator, these are to be installed on-site.
4.11 Personal protective equipment (PPE)
PPE must be used when carrying out potentially dangerous work and other activities (e.g. welding), in order to
prevent or minimise the risk of personal injury if other measures cannot be taken. These must comply with the
requirements specified by the main contractor or operator of the operations room or the site in question.
If no requirements are specified, to operate the automat no PPE is required. Minimum requirements are well-
fitting clothing and sturdy, closed and skidproof footwear.
Other services require the protective clothing and equipment necessary for the activity in question (e.g. transport
and assembly: rugged, close-fitting work clothing, foot protectors [safety shoes with toe caps], head protection
[safety helmet], hand protectors [protective gloves]; maintenance, repair and overhaul: rugged, close-fitting work
clothing, foot protectors, hand protectors, eye/ face protector [safety goggles]).
4.12 Exceeding permitted pressure / temperature levels
Equipment used in combination with the expansion automat must guarantee that the permitted operating
temperature and the permitted medium temperature (heat transfer medium) cannot be exceeded. Excess
pressure and temperature may lead to component overload, irreparable damage to components, loss of
function and, as a result, to severe personal injury and damage to property. Regular checks/inspections of these
safeguards must be carried out. Service logs must be kept.

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4.13 System water
Water which is non-flammable, does not contain solids or long-fibre components and does not present a danger
to operations due to its contents, and will not aect or damage the water bearing components (e.g.: pressurised
components, the diaphragm, vessel connection) of the expansion automat. Also observe: VDI 2035 - avoidance of
damage to warm water heating equipment.
System water containing components are pipelines, hoses connected to the vessel, devices and system
connections including valves and fittings, and their casings, sensors, pumps, the vessel itself and the vessel
diaphragm. Operation with improper media can lead to impaired function, damage to components and, as a
consequence, to serious personal injury and damage.
4.14 Safeguards
The equipment supplied is equipped with the required safety devices. To test their eectiveness or restore the
set-up conditions, the equipment must first be taken out of service. Taking the system out of service implies that
power should be cut and hydraulic connections blocked, to prevent accidental or unintentional re-connection.
Mechanical hazards:
The fan cover on the pump protects users from personal injury caused by moving parts. Before switching the unit
on, make sure that the cover is suitable for this purpose and properly secured.
Electrical hazards:
The protection class of electrically operated components prevents personal injury by electrocution, which can be
fatal. The protection class is usually IP44. The control unit cover, the cover of the pump feed, the threaded cable
glands and the valve connector plugs must be inspected for eectiveness prior to commissioning. The installed
pressure and volume sensors are operated with protective extra-low voltage.
Avoid welding work on additional equipment which is electrically connected to the control unit. Stray welding
current or an improper earth connection could lead to the danger of fire and damage to parts of the unit (e.g. the
control unit).
4.15 External forces
Avoid any additional forces (e.g.: forces caused by heat expansion, flow oscillations or dead weights on the flow
and return lines). These can lead to damage / leaks in water-bearing pipework, loss of stability of the appliance
and furthermore to failure connected with substantial material damage and personal injury.

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4.16 Inspection prior to commissioning, maintenance and re-inspection
They guarantee operational safety and its observance in line with applicable European regulations, European
and harmonised standards and additional national regulations of the EU member states for this field
of application. The required inspections must be arranged by the owner or operator; an inspection and
maintenance log book for scheduling and traceability of measures taken must be kept.
Tests in line with the German ordinance on operational safety (BetrSichV, June 2015):
Pressure equipment, vessels (§14; 15)
Category [see
appendix II
of Directive
2014/68/EU,
diagram 2)
Nominal vessel
capacity
[litres]
Inspection
prior to
commis-
sioning [§14]
inspector
Re-inspection [§15 (5)]
Timeframe, maximum period [a] / inspector
External inspection Internal inspection Strength inspection
II 200- 300 / 3 bar Qualified Person
(QP)
Maximum period not defined. The maximum interval must be established by the Operator on the basis
of information provided by the manufacturer coupled with practical experience and chamber load. The
inspection may be carried out by a Qualified person.
III 400- 10000 / 3 bar No longer applicable [§15 (6)] 5 / QP 10 / QP
[§15 (10)] In the case of internal inspections the visual inspection
may be replaced by similar procedures and in the case of strength
tests the static pressure test may be replaced by similar, non-
destructive procedures if said tests would not otherwise be possible
due to system design or not significant due to the system mode of
operation.
Maintenance of equipment, interior and strength inspection, see maintenance, Ch. 8.
In other Member States of the EC, the required tests for the pressure equipment in line with directive 2014/68/EU
as defined in the national rules must be performed.
4.17 Electrical equipment inspections, routine inspection
Without prejudice to the considerations of the insurer/Operator, it is recommended that the electrical equipment
of the Flamcomat be inspected and documented together with the heating/cooling unit no less than every 18
months (see also DIN EN 60204-1 2007).

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4.18 Maintenance and repairs
These services may only be carried out when the system is shut down or if the expansion automat is not required.
The pressurisation equipment must be taken out of service and guarded against unintentional re-starting until
the maintenance work is finished. Note that the safety circuits and data transmissions made whilst shutting
down could trigger the safety chain or lead to false information. Existing instructions for the heating or cooling
unit as a whole must be observed. To stop hydraulic components, block the relevant sections and drain them
using the safe system water drains through the available drain connections, and relieve the pressure.
Caution: The maximum system water temperature in conducting components (vessel, pumps, casings, hoses,
pipelines, peripheral equipment) may reach 70 °C and, in the case of improper operation, may exceed that. This
presents a danger of burns and/or scalding.
The maximum pressure of system water in conducting components may be equal to the maximum set pressure
for the applicable safety valve. Vessel, nominal pressure 3 bar, safety valve max. 3 bar; pump unit nominal
pressure 6; 10 or 16 bar:
Safety valve max. 6; 10 or 16 bar. Use of eye/face protectors is required if the eyes or face could be injured by
flying parts or spraying fluids.
To stop electrical equipment (control unit, pumps, valves, peripheral equipment), cut power to the control unit.
The power supply must remain o for the period of the work.
It is forbidden to alter or use non-original components or replacement parts without authorisation. Such acts
may result in serious personal injury and endanger operational safety. They will also render any claim for
damages against product liability void.
It is recommended to contact Flamco Customer Service for carrying out these services.
4.19 Obvious misuse
• Operation at incorrect voltage and/or frequency.
• Use in inappropriate system designs.
• Use of unpermitted installation materials.
4.20 Other hazards
• Overload of construction parts by the presence of unpredictable extreme values.
• Operational continuity at risk in the case of changed, non-permissible ambient conditions.
• Operational continuity at risk in the case of safety-control parts being taken out of service or malfunctioning.

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5. Product description
The contents of this manual consist of the specifications for a standard execution. Where appropriate, this
includes information on options or other configurations. If optional extras are supplied, further documentation
will be supplied in addition to this manual.
For installation instructions and further documentation in various languages, visit www.flamcogroup.com/
manuals. Further product information can be obtained from the respective Flamco branch oice (see “Contact”
on page 45).
5.1 Operating principle
Flamcomat
3. Full power
By storing an increasing amount of
water in the tank, the automat keeps
the system pressure almost constant.
When the system has warmed up
completely, the vessel will be almost
full to capacity.
1. Cold
The automat contains a small amount of water.
The automat is still at rest.
2. Warming up
The volume of water and the system
pressure increases. The unit responds to
this by opening the solenoid valve. Water
flows into the pressureless vessel. The
water in the vessel is de-aerated due to
both the drop in pressure and the presence
of the PALL rings.
5. Topping-up
If the water level in the vessel drops to a critical
level, an appropriate amount of water will be
carefully pumped into the system from the water
mains. This water will be de-aerated (by pressure
loss and the PALL rings), before entering the
vessel.
4. Cooling down
The volume of water and the system
pressure decreases. The de-aerated
water is pumped from the pressureless
vessel back into the system. This
restores the system pressure.

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Flamcomat starter
1. Initial filling, refilling and heating 2. Heating up, maximum operation 3. Cooling down, minimum operation
Degassing
Pressure
Vacuum
5.2 Connectivity options
Connectivity options Designated use
Ethernet port To connect Flamcomat to a Building Management System (BMS) via modbus or bacnet.
Standard USB (aka USB-A) For saving the oline log and the configuration parameters. The second option for this port is to update
the firmware of the controller (to download a new control SW)
CAN This pair of the ports is dedicated for the networking of multiple Flamcomats (master-slave)
RS-485 The primary designation is to connect Flamcomat to Internet (via Gateway and HFC protocol).
Alternatively – BMS via Modbus
Alternatively – BMS via bacnet
(only one out of three options at the same time)
Wireless To connect a smartphone application

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5.3 Markings
5.4 Type key Pump control unit
E.g.:DP80 - 1 - 50
Nom. frequency of the operating voltage (Hz): 50 = 50 Hz; 60 = 60 Hz
Pump manufacturer: 1; 2; 3; 4; 5
Performance class: M;2; 10; 20; 60; 80; 90; 100; 130
Module version: MP = Monopump; DP = Duopump
Name plate - Vessel: Name plate - Pump module:
Service:
Transport lock:
Electrical warnings:
1000 Ltr
>
1000 Ltr
≤
high voltage! Opening by qualified personnel only.
gefährliche Spannung! Nur vom Fachpersonal zu öffnen.
Disconnect the unit from the power supply before opening it.
Vor dem Öffnen des Gerätes spannungsfrei schalten.
At t e n t ion ,
Ac h t u n g,
Capacity / Inhalt / Inhoud / Contenance
Gas charge / Vordruck / Voordruk / Pression initiale
Max. working pressure / Max. zul. Betriebsüberdruck / Max. werkdruk / Pression de service max.
Test pressure / Prüfdruck / Testdruk / Pression d’épreuve
Max. temp. diaphragm / Max. Betriebstemp. Membrane / Max. temp. membraan / Temp. membrane max.
Min. working temperature / Min. Betriebstemperatur / Min. werktemperatuur / Température de service min.
Article code / Artikelnummer / Artikelnummer / Code article
litres
bar
bar
bar
°C
°C
Your reliable partner
Flamco B.V. - Bunschoten - the Netherlands
0038
!
Nach Montage:
Transportsicherung
entfernen.
After mounting:
Remove the transport
safety.
Après I'installation:
Retirez la sécurité des
transports.
Na montage:
Verwijder de veiligheid
van het vervoer.
Service Nederland
Tel.: [phone]
Fax.: [phone]
Service Germany
Tel.: [phone]
Flamco B.V. - Amersfoortseweg 9 - 3751 LJ Bunschoten - the Netherlands
Type
Température de service mini. / maxi. admissible
Surpression de service admissible
Surpression d` essai
Capacité nominale
N° de série
litres
bar
bar
Type
Typ
Serial-No.
Serien-Nr.
Nominal volume
Nenninhalt
Permissible working overpressure
Zulässiger Betriebsüberdruck
Test overpressure
Prüfüberdruck
Permissible working temperature min. / max.
Zulässige Betriebstemperatur min. / max.
litre
Liter
0045
Constructeur: Flamco STAG GmbH
Manufacturer: D-39307 Genthin
Hersteller: GERMANY
°C
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Année de fabrication
Year of manufacture
Herstellungsjahr
:
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Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.
18
ENG
5.5 Component parts, vessels and connection assembly
1 Basic steel vessel (1A/B with built-in,
exchangeable butyl-rubber diaphragm for
absorption of the expansion water under
atmospheric separation conditions).
1.1 Name plate - Vessel:
1.2 Bleeder valve, float vent with air-intake preventer
to dissipate extracted gases into the atmosphere
* Incl. Vacuum safety valve
1.3 Atmospheric pressure balancing connection
Interior of vessel (space between inner vessel
surface and outer diaphragm surface)
1.4 Liing hook, load suspension for transport
1.5 Flange, vessel connection with internally fitted
degassing equipment, screw union, connection
array valve outflow line and pump suction line,
each with flat gasket (labelling)
1.6 Adjustable feet.
1.7 Capacity sensor with screw-type round plug
connector to signal wire
1.8 Signal wire level sensor
1.9 Lockshield valve for condensate drainage
1.10 Markings for pump and valve connection
2 Connection assembly, pre-installed, including
flat seal
2.1 Self-draining lockshield valve (vessel) with flat
seal, control unit port
2.2 Flexible pressure/suction hose
2.3 Pipe bend, flat sealing, vessel connector (DN32:
400 - 1000 liter, DN40: 1200 - 1600 liter.)
Type
Températuredeservicemini./maxi. admissible
Surpressiondeserviceadmissible
Surpressiond`essai
Capaciténominale
N°desérie
litres
bar
bar
Type
Typ
Serial-No.
Serien-Nr.
Nominalvolume
Nenninhalt
Permissibleworkingoverpressure
ZulässigerBetriebsüberdruck
Testoverpressure
Prüfüberdruck
Permissibleworkingtemperaturemin./max.
ZulässigeBetriebstemperaturmin./max.
litre
Liter
FlamcoSTAGGmbH
39307Genthin
GERMANY
°C
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Annéedefabrication
Yearofmanufacture
Herstellungsjahr
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1
3
1.1
1.2
1.3
1.4
1.5
1.6 1.7 1.8
1.9
1.10
2.1
2.2
2.3 2
1.2
1.1
1.6
1.8
1.7
1
1.1
3
2
1.5,
1.6
1.10
1.7
2.1
1.8
1.31.2
2.3 2.2
A B C (Flamcomat starter)
1000Ltr
>

Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.
19
ENG
5.6 Component parts, pump module
3 Pump module, control module, including type
plate
3.1 Pump pressure pipe, system supply (marking)
3.2 Pressure sensor
3.3 Pump 1 with manual de-aeration (hex screw with
seal)
3.4 Pump 2 with manual de-aeration (hex screw with
seal)
3.5 Pump 1, wet runner, self-priming
Aspeed select switch, max. position!
B Vent (slotted-head screw with seal)
3.6 Pump 2, wet runner, self-priming
Aspeed select switch, max. position!
BVent (slotted-head screw with seal)
3.7 Valve discharge pipe, system discharge (marking)
3.8 Particle filter
3.9 Non-return valve
3.10 Manual regulated valve 1 (diagram)
3.11 Manual regulated valve 2 (diagram)
3.12 Solenoid valve, overflow valve no. 1
3.13 Solenoid valve, overflow valve no. 2
3.14 Top-up line, incorporating the shut-o valve
(lockshield valve), flexible pressure hose,
solenoid valve, top-up vale, no. 3, and check valve
(optional)
3.16 Safety valve (vessel)
3.17 Lockshield valve system connection (optional)
3.18 Automatic deaerator with air-intake preventer
(MP,DP60-1 -50)
3.19 Control unit, Flextronic
3.20 Bleed pump
3.21 Manual regulated valve 3 (diagram)
3.22 Front panel
3.23 Control unit, Flextronic 400V
MP M-2-50 (MM) DP M-2-50 (DM)
3.3
3.22
3.19
3.14
3.16
3.12
3.10
3.8
3.7
3.9
3.2
3.1
3.3
3.14
3.16
3.12
3.10
3.8
3.7
3.9
3.2
3.1
3.5 3.22
3.19
3.14
3.9
3.16
3.12
3.10
3.8
3.7
3.2
3.1
3.6
3.14
3.9
3.16
3.13
3.11
3.8
3.7
3.2
3.1
A
B
MP M-3-50 (M02) DP M-2-50 (D02)
3.3
3.22
3.19
3.14
3.9
3.16
3.12
3.10
3.8
3.7
3.23
3.2
3.1
3.3
3.14
3.9
3.16
3.12
3.10
3.8
3.7
3.23
3.2
3.1
3.3
3.22
3.19
3.14
3.9
3.16
3.12 3.23.1
3.10
3.8
3.7
3.4
3.14
3.9
3.16
3.13
3.11
3.8
3.7

Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.
20
ENG
MP 10-1-50 (M10) DP 10-1-50 (D10)
3.3
3.22
3.19
3.14
3.2
3.12
3.10
3.8
3.7
3.9
3.16
3.1
3.3
3.14
3.2
3.12
3.10
3.8
3.7
3.9
3.16
3.1
3.3
3.22
3.19
3.14
3.9
3.16
3.12 3.23.1
3.10
3.8
3.7
3.4
3.14
3.9
3.16
3.13
3.11
3.8
3.7
MP 20-2-50 (M20) DP 20-1-50 (D20)
3.3
3.22
3.19
3.14
3.2
3.12
3.10
3.8
3.7
3.9
3.16
3.1
3.3
3.14
3.2
3.12
3.10
3.8
3.7
3.9
3.16
3.1
3.3
3.22
3.19
3.14
3.9
3.16
3.12 3.23.1
3.10
3.8
3.7
3.4
3.14
3.9
3.16
3.13
3.11
3.8
3.7
MP60-1-50 (M60) DP60-1-50 (D60)
3.3
3.22
3.19
3.14
3.9
3.16
3.12
3.10
3.8
3.7
3.1
3.2
3.18, 3.21
3.3
3.14
3.9
3.16
3.12
3.10
3.8
3.7
3.1
3.2
3.18
3.21
3.3
3.22
3.19
3.14
3.9
3.16
3.12
3.10
3.8
3.7
3.2
3.1
3.2
3.21
3.18 3.18
3.4
3.14
3.9
3.16
3.13
3.11
3.8
3.7
3.21
For item designations, “5.6 Component parts, pump module” on page 19.

Manual Flamcomat G4 + Flamcomat Starter G4 We reserve the right to change designs and technical specifications of our products.
21
ENG
MP80-1-50 (M80) DP80-1-50 (D80)
3.3
3.19
3.14
3.9
3.16
3.12
3.10
3.8
3.7
3.1
3.2
3.3
3.14
3.9
3.16
3.12
3.10
3.8
3.7
3.1
3.2
3.22
3.23
3.3
3.22
3.23
3.19
3.14
3.9
3.16
3.12
3.10
3.8
3.7
3.2 3.1 3.2
3.4
3.14
3.9
3.16
3.13
3.11
3.8
3.7
MP100-1-50 (M100) DP100-1-50 (D100)
3.3
3.19
3.1
3.9
3.16
3.12
3.10
3.8
3.7
3.14
3.2
3.3
3.1
3.9
3.16
3.12
3.10
3.8
3.7
3.14
3.2
3.22
3.23
3.3
3.22
3.19
3.14
3.9
3.16
3.12
3.10
3.8
3.7
3.1
3.2
3.1
3.2
3.4
3.14
3.9
3.16
3.13
3.11
3.8
3.7
3.23
MP130-1-50 (M130) DP130-1-50 (D130)
3.3
3.19
3.14
3.9
3.16
3.12
3.10
3.8
3.7
3.1
3.2
3.3
3.14
3.9
3.16
3.12
3.10
3.8
3.7
3.1
3.2
3.22
3.23
3.3
3.22
3.19
3.14
3.9
3.16
3.12
3.10
3.8
3.7
3.1
3.2
3.4
3.14
3.9
3.16
3.13
3.11
3.8
3.7
3.23
For item designations, “5.6 Component parts, pump module” on page 19.