FLETCHER Alfamacchine U200P User manual

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TRANSLATION OF THE ORIGINAL INSTRUCTIONS (Keep for future reference)
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TRANSLATION OF THE ORIGINAL INSTRUCTIONS (Keep for future reference)
PLEASE RETAIN FOR FUTURE REFERENCE
Name
Function
Model / Type
Serial number
Year of construction
Manual Revision
FRAME ASSEMBLING MACHINE
ASSEMBLY OF FRAMES BY INSERTION OF METAL V-NAILS
U200P
2016
EN INSTRUCTIONS MANUAL

2
TRANSLATION OF THE ORIGINAL INSTRUCTIONS (Keep for future reference)
Document Code Rev. Date saved Date printed
U200P INSTRUCTIONS 01 30/06/2016 30/06/2016
EN

1
TRANSLATION OF THE ORIGINAL INSTRUCTIONS (Keep for future reference)
Document Code Rev. Date saved Date printed
U200P INSTRUCTIONS 01 30/06/2016 30/06/2016 EN
TRANSLATION OF THE ORIGINAL INSTRUCTIONS
EN
1. INTRODUCTION TO USE......................................................................................................................................................... 2
1.1. HOW TO CONSULT THIS MANUAL AND THE SYMBOLS ADOPTED ....................................................................... 2
1.2. WARNING-SAFETYALERTDECALS(seegure)..................................................................................................... 2
1.3. TYPE OF USE AND CONTRAINDICATIONS............................................................................................................... 3
1.4. TECHNICAL CHARACTERISTICS............................................................................................................................... 6
1.5. PRODUCTS PROCESSED - HANDLED OR GENERATED ........................................................................................ 7
1.6. EMISSION OF AIRBORNE NOISE............................................................................................................................... 7
1.7. RESIDUAL RISKS - GENERAL INFORMATION .......................................................................................................... 7
1.8. RESIDUAL RISKS ........................................................................................................................................................ 8
1.9. DESCRIPTION OF SAFETY FUNCTIONS................................................................................................................... 9
1.10. MACHINE DESCRIPTION.......................................................................................................................................... 10
1.11. MAIN MACHINE COMPONENTS ............................................................................................................................... 10
2. INSTALLATION ....................................................................................................................................................................... 14
2.1. STORING.................................................................................................................................................................... 14
2.2. CHECKS ON RECEPTION......................................................................................................................................... 14
2.3. TRANSPORT, LIFTING AND HANDLING................................................................................................................... 15
2.4. LIFTING AND HANDLING .......................................................................................................................................... 15
3. PRELIMINARY PREPARATION AND ADJUSTMENT PROCEDURES ................................................................................. 17
3.1. PUTTING THE MACHINE INTO SERVICE ................................................................................................................ 17
3.2. POSITIONING (IF OPTIONAL STAND HAS BEEN PURCHASED) ........................................................................... 17
LEVELLING THE MACHINE (MOUNTED ON STAND) ....................................................................................................... 18
3.3. ASSEMBLY OF SEPARATELY SHIPPED UNITS....................................................................................................... 22
4. INITIAL START-UP AND USE OF THE MACHINE................................................................................................................. 23
4.1. PNEUMATIC SUPPLY ................................................................................................................................................ 23
4.2. WORKSTATIONS AND OPERATORS' TASKS........................................................................................................... 25
4.3. CHECKS, ADJUSTMENTS AND START-UP .............................................................................................................. 26
4.4. START-UP................................................................................................................................................................... 26
4.5. WORK CYCLE............................................................................................................................................................ 38
5. MAINTENANCE, TROUBLESHOOTING AND CLEANING ................................................................................................... 40
5.1. MAINTENANCE TECHNICIAN REQUIREMENTS ..................................................................................................... 40
5.2. WORK STATIONS AND MAINTENANCE TECHNICIAN DUTIES.............................................................................. 40
5.3. MAINTENANCE PRESCRIPTIONS............................................................................................................................ 40
5.4. GENERAL WARNINGS .............................................................................................................................................. 41
5.5. ISOLATION FROM EXTERNAL ENERGY SOURCES............................................................................................... 41
5.6. ROUTINE MAINTENANCE......................................................................................................................................... 41
5.7. TASKS THAT CAN BE PERFORMED BY THE OPERATOR ..................................................................................... 42
5.8. TASKS THAT CAN BE PERFORMED ONLY BY MAINTENANCE TECHNICIANS ................................................... 43
5.9. CLEANING.................................................................................................................................................................. 46
6. TROUBLESHOOTING AND RELEASE OF MOVING PARTS ............................................................................................... 49
7. REINSTALLATION AND REUSE ............................................................................................................................................ 51
8. EXTINGUISHING MEDIA........................................................................................................................................................ 51
9. SCRAPPING AND DISPOSAL................................................................................................................................................ 51
9.1. SCRAPPING............................................................................................................................................................... 51
9.2. DISPOSAL .................................................................................................................................................................. 52
TABLE 1 - MACHINE UNIT .............................................................................................................................................................. 53
TABLE 2 - HEAD UNIT..................................................................................................................................................................... 54
TABLE 3 - CROSSBAR AND COLUMNS UNIT .............................................................................................................................. 55
TABLE 4 - FENCE UNIT................................................................................................................................................................... 56
TABLE 5 - V-NAIL PUSHER UNIT ................................................................................................................................................... 56
TABLE 6 - STAND UNIT................................................................................................................................................................... 57

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DANGER - WARNING
BEFORE USING THE MACHINE PLEASE READ THIS MANUAL CAREFULLY SO THAT YOU BECOME FAMILIAR
WITH THE MACHINE, ITS ENVISAGED USE AND ANY RISKS ASSOCIATED WITH IT.
KeeptheUseandMaintenanceManualingoodcondition:Remember,itisanintegralpartofthemachine.Alwaysrefertothemanual
togetbestmachineperformanceinmaximumsafetywhileperformingtheoperationsdescribedtherein.
Thismanualmustbekeptinaneasilyaccessibleplace,nearthemachine,atalltimessothatitcanbeconsultedwhenevernecessary.
DANGER - WARNING
USE THE MACHINE SOLELY AND EXCLUSIVELY FOR THE USES INDICATED AND IN ACCORDANCE WITH THE
RECOMMENDATIONS PROVIDED IN THIS MANUAL. NEVER TAMPER WITH IT, FORCE IT OR USE IT IN ANY
INAPPROPRIATE MANNER.
1. INTRODUCTION TO USE
1.1. HOW TO CONSULT THIS MANUAL AND THE SYMBOLS ADOPTED
Pleasepayparticularattentiontothewords“DANGER–WARNING”,“DANGER–CAUTION"and“NOTE”asusedinthismanual.
To draw the user’s attention to certain information and provide warning messages, the operations described in this manual are
accompaniedbysymbolsandnotes tohighlight thepresenceofanyhazardsandindicate thesafe useoftheequipment.These
symbolsandnotesbelongtovariouscategoriesasindicatedbelow:
DANGER – WARNING: IMPORTANT INFORMATION CONCERNING GENERAL SAFETY.
DANGER-CAUTION: highlights situations where careful and sensible actions are essential.
NOTES: information of a technical nature.
1.2. WARNINGSTICKERS-INDICATIONS(seegure)
 Sticker Description
 Wearprotectivegoggles.
 Wearprotectivegloves.
 Wearsafetyfootwear
Wear ear defenders.
Riskofimpactagainstobstacles:afxedon
thecornersoftheguards.

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1.3. TYPE OF USE AND CONTRAINDICATIONS.
GENERAL WARNINGS
Theoperatormustreadalltheinformationinthismanualcarefully,payingspecialattentiontothesafetyprecautionslistedinthischapter.
ItisalsoessentialfortheOperatortoabidebythefollowingwarnings:
· Alwayskeepthemachineandworkareacleanandtidy.
· Arrangesuitablecontainersforstoringtheworkpiecestobeprocessedandthosethathavealreadybeencompleted.
· NEVERusethemachinewhennotingoodpsycho-physiologicalcondition.
· Alwayswearsuitableworkweartoavoidanyhindrancesand/orhazardousentanglementinmachineparts.
· PersonnelmustbeauthorizedandtrainedbeforehandonmachineusebyAlfamacchinetechnicians.
· Wearallnecessarypersonalprotectiveequipment:safetyfootwear,glovesandprotectiveglasses
· TheoperatormustwearpersonalprotectiveequipmentindicatedintheInstructionManual,inaccordancewiththeoperationsto
carry out.
· NeverremoveoralterthedataplatesafxedtothemachinebytheManufacturer.
· Keepngerswellawayfromtheoperatingarea.
· Keepfeetawayfromthepedalduringmachineadjustmentoperations.
PERMITTED USE
Themachinedescribedhereinisdesignedtoberunby1operatorsuitablytrainedandinstructedwithregardtoresidualrisks.The
operatormusthavethesameskills,intermsofsafety,asthemaintenancetechniciansandadequateprofessionalcompetence.
DuringitsPERMITTEDANDREASONABLYPREDICTABLEUSE,themachinemaybeusedexclusively:
• toworkwithwoodenmouldingsofvarioushardness,withmultiplesurfacenishes,forthepurposeofmakingframesforpictures,
mirrors,displaycases,cupboarddoorsetc.)inaccordancewiththecharacteristicsdescribedintheheading“ProductsProcessed
-HandledorGenerated”.Useofthemachinetoperformprocessesotherthanthosedescribedinthismanualistobeconsidered
improper and therefore strictly prohibited.
• withtheproducts(andmaterials)describedandhavingthedimensionsspeciedintheheading“TECHNICALCHARACTERISTICS”
Itisalsocompulsory:
• forthemachinetobeusedbyoneoperatoronlywhohasreceivedadequatetraining/informationconcerningmachineoperations,
performanceandanyhazardsassociatedwithitsuse.
• toensurenoexposedpersonsarepresentinthemachine’soperatingareabeforeproceedingwithanyoperationswhatsoever.
• tochecktheperfectconditionofallthesafetydevicesbeforestartingtoworkwiththemachine.
• toensure,whenthemachineisplacedonthefactoryoorwhereitistobeused,thatitisinstalledonalevel,smoothandperfectly
horizontalsurface.Theoormusthaveanadequateloadbearingcapacitytosupporttheweightofthemachine.
• tocheck,priortostartingworkwiththemachine,theconditionsofambientlightingandensuretherearenoareasofshadow,glare,
orpotentiallyhazardousstrobeeffects.
• todisconnect,priortostartinganyworkonthemachine,themaincompressedairsupplies,tosafelydischargeanyresidualenergy
inthemachinecircuits,andwaitforallpartsathightemperaturestocooldownadequately.
UNINTENDED USE
DANGER - WARNING
THE MACHINE MUST NOT BE USED IN A PROHIBITED MANNER. SPECIFICALLY:
• itcannotbeoperatedwithparametersdifferenttothoseshowninthe“TECHNICALCHARACTERISTICS”tableorwithproducts
and/ormaterialswithdifferentcharacteristicstothosepreviouslydescribedintheheading“TECHNICALCHARACTERISTICS”.
• all uses of the machine other than those described in this manual are construed as improper and as such the manufacturer declines
all liability
• theuserisresponsibleforanydamageresultingfromfailuretoobservetheoperatingconditionsagreedatthetimeoftechnical
specicationandorderconrmation

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FORBIDDEN USE
DANGER - WARNING
FURTHERMORE IT IS PROHIBITED TO USE THE MACHINE IN AN INCORRECT MANNER, IN PARTICULAR:
• never leave the loaded machine unattended
• neveruseammable,corrosiveortoxicsubstancestocleanthemachine
• neverallowunauthorizedpersonneltousethemachine
• neversmokeoruseopenameequipmentorhandleincandescentmaterial,unlessadequatesafetymeasureshavebeenadopted
• neveractivateoradjustthecontrolandlockingdevices,suchasknobsorsimilardevices,duringmachineoperationorwhennot
authorizedtodoso
• neverhangobjectsorweightsonthemachine
• neverusethemachinewiththesafetyguardsopen,incorrectlyfastened,orremoved
• neverusethemachinewiththesafetymicroswitchesandinterlockingsafetydevicesinhibitedand,ingeneral,withanysafetyand/
or protective device (mechanical) deactivated and/or non-functional
• neverpartiallyortotallyby-pass,remove,modifyorinanywayrenderineffectivetheguards,safetymicroswitchesandwarning
signs
• useofthemachineisforbiddenwhentheuserhasnotadoptedallthenecessarymeasurestoeliminatetheresidualrisksas
indicated in this instruction manual
• neverusethemachineforoperationsotherthanthoseexplicitlyindicatedinthisinstructionmanual.
• neverusethemachineinenvironmentsforwhichithasnotbeendesignedunlessallnecessarysafetymeasureshavebeenadopted
beforehand.
• the machine must not be used by untrained personnel
• foodstuffsmustnotbebroughtintocontactwiththemachine
• itisprohibitedtoactivatethecontroldevicesformachinemovementswithoutrstcheckingandascertainingtheabsenceofpersons
inthedangerareassubjecttomachinemovements
• itisprohibitedtoentertheoperating/dangerzoneofthemachineduringcontrolofthemachine’smovingparts
• itisprohibitedtoenterthemachineworkingareawithanypartofthebody,handsandarmsincluded,beforehazardousmoving
elements have come to a complete standstill.
• itisprohibitedforthemachineoperatorandmaintenancetechniciantoenterthedangerzonestoperformcleaning,lubrication,
maintenanceoperationsetc.withouthavingrstsetthepowercut-offswitchesto“ZERO”andpadlockedtheminthisposition.
• themachinemustnotbeusedincriticalconditionsofstability,i.e.:
 • whenplacedonasupportsurfacewhichisnotperfectlyhorizontalandsmooth,ordoesnothaveaninadequateloadcapacity
as indicated in this manual;
 - outdoorsorworksiteswithopenwindowsanddoors.
• thefollowingarestrictlyprohibited:
- processingofmaterialsandproductsthatarenotexpresslyindicatedinthismanual
- processingofmetalmaterialsmadeofaluminium,lightweightalloys,andsteelanditsalloys
DANGER – CAUTION
The manufacturer cannot be held liable for any faults caused by unreasonable, improper and/or incorrect use of the
machine.
Theuserisanywayresponsibleforalldamagederivingfromfailuretocomplywiththespeciedtermsofuse.Foranyfurtherinformation
alwaysconsultthemanufacturer’sengineeringdepartment.
Theuserisalwaysresponsibleforprovidingsuitablepersonalprotectiveequipmenttomachineoperatorsandforinformingthemon
the permissible uses of the machine

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PERSONNEL AUTHORIZED TO USE THE MACHINE
Thismachinehasbeendesignedandmanufacturedtobeusedbyqualiedpersonnelwithadequatetraining,experienceandskills
inaccordancewiththecharacteristicsdescribedbelow:
Operators/Apprentices:
• may be male or female;
• mustbeaged14orover;
• must have full use of both hands;
• must have no physical or mental disabilities;
• mustknowandfullyunderstandthecontentsoftheusermanual.
PERMITTED AMBIENT CONDITIONS AND OPERATING LIMITS
DANGER - WARNING
THIS MACHINE IS NOT SUITABLE FOR USE IN POTENTIALLY EXPLOSIVE ENVIRONMENTS.
THEREFORE IT IS PROHIBITED TO INSTALL OR USE IT IN ANY SUCH ENVIRONMENT.
SERVICE CONDITIONS
SERVICE CONDITION USER LIMITS
Installation type Indoor
Floorconditions Horizontalandsmooth:irregularityandgradienttolerancewithin
2%
Supportingsurfacecharacteristics Flooringincompliancewithhealthandsafetyrequirementsinthe
workplaceinaccordancewithallapplicablelegislation
Maximumambientairtemperature +40°C/104°F
Minimumambientairtemperature 5°C/104°F(iftheelectricalequipmentasaprotectionratingofat
leastIP54)0°C/32°F(iftheelectricalequipmenthasaprotection
ratinglowerthanIP54)
Ambientworkingtemperature +5°C<T<+45°C/113°F
Transportandstoragetemperature between-25°C/-13°Fand+55°C/131°F(temperaturesofup
to+70°C/158°Fareadmissibleforperiodsoflessthan24h)
Maximumaltitudeabovesealevel 1000m
Minimumrequiredlightintensity 600lux
Relativehumidityof100%at+25°C/77°F(electricalequipmentprotectionratingofatleastIP54)
Relativehumidityshallnotexceed50%at+40°C/104°For90%at+20°C/68°F(electricalequipmentprotectionratingbelowIP54)
Equipmentformachinedesignedforindoorinstallations
Machine NOT suitable for operation in contaminated atmospheres: for example, dusts, acids, corrosive gases, salt or similar
contaminants.
Machine NOTsuitableforoperatinginpotentiallyexplosiveatmospheresclassiedaszone0,zone1orzone2.
Machine NOTsuitableforoperationinenvironmentssubjecttothepresenceofionizingandnon-ionizingradiation:forexample,
microwaves,UVrays,laser,X-rays,andsimilar.
ElectricalequipmentNOTsuitableforinstallationonmachinesorforoperationinplacessubjecttovibrationandimpact:otherwise,
installequipmentwellclearofsourceofvibrationandimpactandtantivibrationsupports.
Pollutionclassofelectricalequipmentequivalentto3(THREE)
Installationenvironmentequivalenttotwo(2)
Canbeutilisedinresidential,commercial,oflightindustrialzonesthankstocompliancewithstandardEN61000-6-1
Intendedfordirect/exclusiveserviceofindustrialprocessmachinery

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SERVICE CONDITIONUSER LIMITS
Specialandadditionalprescriptions,notenvisaged,
mayberequestedformachinesintendedfor:
• outdoor use;
• handlingpotentiallyexplosivematerials;
• useinpotentiallyexplosiveand/orammableatmospheres;
• use involving specic risks in the processing of specic
materials;
• use in mines;
• useinrefrigerationplants;
• useathightemperatures;
• use in corrosive environments;
• useinstrongmagneticelds;
• use in radioactive conditions;
• usefor loadsthenature ofwhich couldleadto hazardous
situations(forexample,moltenmetal,acids/bases,particularly
fragileloads,explosives),
• useonshipsandareasaffectedbyearthquakes;
• food-contact use;
• use in public areas;
•useinaircraftgroundsupport.
1.4. TECHNICAL CHARACTERISTICS
Machinecharacteristics
Workingbenchdimensions(WxL)...................................................................................................................... 300x450mm-13”x18”
Maximummachineheight...................................................................................................................................................450mm-51”
Machineweight....................................................................................................................................................................32kg-83lbs
V-nailmagazinecapacity.............................................................................................................................................................220pcs
Max.quantityofV-nailsinsertedperposition..................................................................................................................................9pcs
V-Nail insertion positions ............................................................................................................................................................Multiple
Max.distancebetweennails ...................................................................................................................................................... 180mm
Minimum/maximumwidthofmoulding .............................................................................................................6/130mm-¼”–5”1/8
Minimum/maximumheightofmoulding...............................................................................................................6/80mm-¼”–3”1/4
V-nailcharacteristics
Height ................................................................................................................................................................................. 7-10-12 mm
Heightofoptionalheads........................................................................................................................................................3-5-15 mm
Compressedairsupply
Maximumpermittedinletpressure .................................................................................................................................................. 8bar
Operatingpressure.................................................................................................................................................................. 2 ... 8 bar
Specicairconsumption...................................................................................................................................................................3 Nl
V-nailcharacteristics
V-nailtype Heightmm
H3 3mm (optional)
H5 5mm
H7 7mm
H10 10mm
H12 12mm
H15 15mm

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Material Recommendedsharpness
Softwoods
and plastic
SW
transparent stick
Mediumwood MW
brownstick
Hardwood HW
greenstick
Very Hard Wood
and MDF
HS
red stick
1.5. PRODUCTS PROCESSED - HANDLED OR GENERATED
Theproductshandledbythemachinedescribedhereinmustbemadeupofwoodenmouldingsofvarioushardness,withmultiple
surfacenishes,forthepurposeofmakingframesforpictures,mirrors,displaycases,cupboarddoorsetc..
Themaintechnicalcharacteristicsoftheproductshandledbythemachinedescribedhereinareprovidedbelow.
DESCRIPTION OF PRODUCTS HANDLED CHARACTERISTICS
Minimum/maximumproleheight 6-80mm
Minimum/maximumprolewidth 6-130mm
1.6. EMISSION OF AIRBORNE NOISE
NOTE – The manufacturer declares, under his own responsibility, that the machine produces a continuous equivalent A-weighted
sound pressure level of 72 dB.
DANGER – WARNING:
TO AVOID THE DANGER OF HEARING DAMAGE CAUSED BY SHRILL OR INSISTENT NOISE, THE MACHINE
OPERATOR AND MAINTENANCE TECHNICIAN MUST ALWAYS USE APPROPRIATE HEARING PROTECTION, SUCH
AS HEARING DEFENDERS OR EARPLUGS.
1.7. RESIDUAL RISKS - GENERAL INFORMATION
Thismanualcontainsalistanddescriptionoftheresidualrisksthatcouldnotbeeliminatedinthedesignstageandthattherefore
remain present on the machine.
Foreachrisk,suitableinstructionsorprescriptionsaregivenwhichtheusermustobserveinordertoavoidhazardsaffectingthe
machineoperator,maintenancetechnicians,anyexposedpersonsandthemachineitself.

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1.8. RESIDUAL RISKS
Foreachrisk,suitableinstructionsorprescriptionsaregivenwhichtheusermustobserveinordertoavoidhazardsaffectingthe
machineoperator,maintenancetechnicians,anyexposedpersonsandthemachineitself.
Residualriskofngercrushing
Duringthenormaloperatingcycleandduringmaintenance,Operatorsareexposedtocertainresidualriskswhich,duetothenature
of the operations could not be completely eliminated.
-Fingercrushinghazardintheoperatingareaoftheverticalclamp(A).
Furthermore,itistobepointedoutthatsaidngercrushingrisksarepresentneareachmobileelementinstalledoverthemachine’s
workingbench.
Consequentlytheoperatorandmaintenancetechnician,aswellasobservingtheinstructionsprovidedinthismanual,mustnever
placetheirngersoranyotherpartofthebodyinthezoneindicated.
What’smore,workersmustneverwearrings,wristwatches,jewellery,tornclothing,scarves,tiesoranyotherlooseclothingorpersonal
accessoriesthatmayconstitutearisk.Makesuresleevestsnuglyaroundwristsandkeeplonghairtiedback.
Residualriskduetothecombustibilityofthesubstancesusedinthemachineandtheproductshandledbythesame
Toavoidthehazardsresultingfrom:
• theignitionofsubstancesusedinthemachine;
• residualrisksassociatedwithpossibleoutbreaksofre;
theemployer,inadditiontotrainingandadequatelyinformingthemachineoperatorandmaintenancetechnicianonsuchrisks,must
providepermanentreprotectionsystemsinthevicinityofthemachinecontrolstation.Saidsystemsmustbesuitableforthetypes
ofmaterialwhichcouldcatchre.
PPEtobeused:
Protectivegloves Safetyfootwear Safetyclothing  Hearingprotection
Residualriskduetonoise
Asdemonstratedbyexperimentaltests,themachineproducesacontinuousequivalentA-weightedsoundpressurelevelof70dB.
Toavoidtheriskofhearingdamagecausedbyshrillorinsistentnoiseduringmachineuse,inadditiontobeingadequatelyinformed
andtrained,theoperatorandmaintenancetechnicianmustalwaysuseappropriatehearingprotection,suchashearingdefenders,
earplugsorsimilarpersonalprotectionequipmenttosafeguardhearing.

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Residualriskcausedbypilotingthevalves
Thereisaresidualriskforthemaintenancetechnician,whenthesafetyguardsareopenandthevalvepilotsareactivated,inorder
tocheck(duringtroubleshootingprocedures)theoperationofthepneumaticallyoperatedmobileelements,whenenergy
remainsaccumulatedintheactuatorcylinders.
Consequently,whentheaforementionedactivitiesareperformed,themaintenancetechnicianmustmakesurethatnoexposedpersons
are found near the pneumatically controlled mobile elements and in any case said mobile elements must only be activated if strictly
necessaryforpinpointingoperatingfaults.
Residualriskduetothepresenceofaccumulatedenergyinsidethepneumaticactuatorcylinders
Thereisaresidualriskforthemaintenancetechnicianwhenthemachineisisolatedfromthecompressedairnetwork,duetothe
presenceofaccumulatedenergyinsidetheactuatorcylinders,whenmobileguardsareopencausedbythepresenceofclosed-
centrevalvesand/ortankswhichremainpressurized.
Pleasenotethatsaidpipingisdulyidentiedandindicatedtodistinguishitfromallotherpipinginstalledonthemachine.
Consequently,beforecarryingoutanyworkontheaforementionedcylinders,inaccordancewiththeinstructionsgivenintheactuator
manuals, the maintenance technician must neutralise the accumulated energy working in compliance with the safety regulations
applicable to maintenance personnel, such as, for example, manual activation of the special tool for the piloting valves used to
dischargestoredenergy.
Undernocircumstancesmustthepipingbedisconnectediftheystillholdresidualpressure.
1.9. DESCRIPTION OF SAFETY FUNCTIONS
Protectivedevicesinstalledonthemachine
DANGER - WARNING
IT IS STRICTLY PROHIBITED TO REMOVE THE PROTECTIONS AND SAFETY DEVICES EXCEPT WHEN STRICTLY
NECESSARY FOR THE PURPOSE OF CARRYING OUT MAINTENANCE WORK.
Whensuchprotectionsandsafetydevicesneedtoberemovedallnecessarymeasuresmustbeadoptedtohighlightthissituation
immediatelyandminimiseanypossibleassociatedhazards.
Theprotectionsandsafetydevicesmustberettedassoonasthereasonsfortheirtemporaryremovalarenolongerapplicable.
Eachoperatingunitofthemachineisprotectedbyaguard,whichmayalsobeaxedguarddesignedtopreventaccesstodangerous
parts,except:
• intheupperpartoftheworkingbenchtoperformadjustments,tooling,partsreplacement,etc.
• inthelowerpartoftheworkingbenchtoperformadjustments,tooling,partsreplacement,etc.

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1.10. MACHINE DESCRIPTION
TheU200Pframeassemblingmachinehasbeendesignedtoassembleeverykindofframe.
TheU200P,withitssimpleandeasy-to-useconstruction,canexecuteprecisejoinsofanytypeofmouldingusingspecialsteelV-nails.
ItcanoperatewithnormalV-nails,reinforcedV-nailsforveryhardwoodandspecialALFAGRAFV-nailswith“pullingpower”ofvarious
heights.
1.11. MAIN MACHINE COMPONENTS
Theequipmentlistedbelowreferstostandardmachines.
Consequently,anyspecialsuppliesmayhavesomedifferentcomponentstothoselisted.
Afterremovingthemachinefromthepackaging,makesurethefollowingaccessoriesarepresent:
• 1 head for 7-mm V-nails;
• 1 head for 10-mm V-nails;
• 1 Head for 12-mm V-nails;
• 1 Mechanical stopper holder;
• 1Magneticsupport;
• 1interchangeablestopper-soft(lightblue);
• 1Interchangeablestopper-medium(yellow);
• 1Interchangeablestopper-hard(black);
• 1Roundmagneticfeltstopper;
• 1Wrench(5-mm)forchangingheads;
• 1 Wrench (6-mm) for machine assembly;
• 1Rodwithmagnets(pencilmagnet)forV-nailremoval;
• 1Fixed90°fence;
• Singleclamp;
• Stand (optional);
• Instruction Manual.
Themaincomponentsthatmakeupthemachineare:
•Workingbench
Theworking benchisthe surfaceonwhich manualoperations
take place to move, clamp and join the frame mouldings, also
incorporatingalltheoperatorcontrols.
Itismadeupofthefollowingmainparts:
(A)Verticalmouldingclampunit
(B) Alignmentguidesunit
(C) V-nailringunitandmagazine
(D) Clampingunitsairpressureadjustment
(E) Alignmentguidemovementtravelstopadjustmentunit
Verticalclampunit
Thisunitisdesignedtoimmobilizethemouldingsontheworking
benchandcounteracttheV-nailingforce.
Itspositionensuresthatthestopperisalignedwiththeringhead
andisthereforeinlinewiththedirectionofV-nailinsertion.
It is important that the air pressure applied to the vertical clamp
providesthrustwhichisalwayshigherthanthethrustoftheV-nails,
ifthisisnotthecase,V-nailinsertioncouldresultinthemouldings
beingliftedup,resultinginincompleteinsertionoftheV-nailand
apoorqualityjoin.
Theunitismadeupofamechanicalormagneticstopperholder
(P) to which the interchangeable rubber stoppers of varying
hardness are applied, located at the bottom of a punched column
(N)whichcanbepositionedatvariousheightsdependingonthe
sizeoftheframe.
Theassemblyisfastenedtotwosturdycolumns(S)themovement
ofwhichiscontrolledbypneumaticactuators.Thepunchedcolumn
isinstalledonasupport(R)whichmakesitpossibletocarryout
horizontaladjustmentofthestopperalongthelineofassembly.

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Theverticalstopperunitismadeupofthefollowingmainparts:
(N) Punchedrod-allowstheoperatortopositionthestopperat
variousheightsbasedonthevariousframeproles.
(O) Screw for fastening and for rapid changeover of the
mechanicalstopperholderorthemagneticsupport;
(P) Stopper holder, which may be mechanical or magnetic
dependingonthetypeofaccessoriesused.
(Q) Clickknobforblockingthecolumn.
(R) Drilled rod support arm.
(S) Piston stem vertically activated by the pneumatic actuator.
Stoppersavailableonrequest:
F) Mechanical stopper holder;
E)Interchangeablestopper-soft(blue);
E)Interchangeablestopper-medium(yellow);
E)Interchangeablestopper-hard(black);
I) Roundmagneticfeltstopper;
G)Cornermagneticstopperholder;
H)Magneticsupport

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V-nailringunitandmagazine
In the U200P machine, the magazine (E) can hold V-nails of
differentheightsbutonlyoneV-nailheightcanbeusedatatime,
dependingonthenailingheadinstalled.
Whenthesizeofthe V-nailsischangedthe nailinghead must
alsobeswitchedovertomatchtheV-nailsused.
The V-nails are held in position by the V-nail pusher device (F).
Head and L-block support are designed to guide the V-nails
duringthethrustactionofthehammerandtheirinsertionintothe
overlyingmouldings.
ThemagazineisinturnbroughtupagainsttheL-blocksupport
andbymeansofaV-nailpushersuppliesandalignstheV-nails
againsttheguideeachtimethehammerisactivated.
The hammer is activated by a pneumatic cylinder which is
controlled by the pneumatic pedal.
Perfect mechanical alignment of these parts ensures precise
insertion,singleormultiple,oftheV-nailsinthemouldingstobe
joined,inthequantityandwiththespacingrequired.
(A) Screwforfasteningthehead.
(B) Headofdifferentheights.
(C) Hammer.
(D) L-block support
(E) V-nailpusherwhichkeepstheV-nailsataconstantpressure
upagainsttheringunit.
(F) V.nailmagazine
Pneumaticpedalhook-up
Beforeconnectingthemachinetothepneumaticsystem,youmust
rstconnectthecontrolpedal.
Thethreeairlineswhichareconnectedtothepedalassembly
mustbeinsertedinthethreeconnectorslocatedontheright-hand
sideofthemachineinthefollowingorder:
1) RED line in the connector on the outer side (1).
2) BLACK line in the intermediate connector (2).
3) TRANSPARENT line in operator side connector (3)

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Alignmentfencesunit
Thealignmentfencesunit,positionedontheworkingbench,can
slidealongtheassemblylineoftheringunitanditspositionis
adjustedbytheoperator.
Fixed fences for 120° and 135° corners may also be installed
inthe fence support (A) for making frames with 6 and 8 sides
respectively (available as optional accessories).
Two-knobfence(optional)
Thexedfencecanbereplacedwiththetwo-knobmodel(C)which
allowstheusertoadjustthetiltofthemouldingstopinrelation
totheworkbench.
Mouldingsmayhaveaslantingedgewhichwouldmaketheaction
ofthehorizontalclampineffective.Thetwo-knobfenceisdesigned
toincludetiltadjustmentofthesurfaceagainstwhichthemoulding
rests to improve stability.
The two-knob fence can be used to improve clamping of the
mouldingsduringassembly.

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2. INSTALLATION
2.1. STORAGE
Themachine,intendedforindoorinstallationmustbestored,ifnecessary,inwellventilatedstoragefacilitiesandprotectedfromdust.
Thedeliveredelementsmustremainintheiroriginalpackinguntilthetimeofnalinstallation.
Allpartsofthemachinesubjecttotheriskofoxidationareprotectedwithgreaseandprotectivespraysatthetimeofdispatchtoprevent
oxidationcausedbyweatherconditions.
Inthecaseofprolongedinactivitythemachinemustbestoredwithallnecessaryprecautionstakenbasedonthelocationandexpected
storagetimes:
1. Store the machine in an enclosed place.
2. Protect the machine from impact and stress.
3. Protectthemachinefromhumidityandexcessivetemperaturedifferences(refertothetablebelow).
4. Donotallowcorrosivesubstancestocomeintocontactwiththemachine.
5. Checkthatthepackhasnotbeendamagedandthatitisperfectlydry.
6. Specically,ifthemachineisinsideashippingcontainer,thestoragearemustbecoveredandprotectedagainstdirectweather
includingrain,snowandhail,anditmustbeaccessibleexclusivelytoauthorizedpersonnel.
Themachineisprotectedinsuchawayastowithstandthetemperatures,humidityandvibrationlevelstypicallyassociatedwith
transportandstorage.
Ambient
temperature
Storing
temperature
Relative humidity
Vibrations
Atmospheric
pressure
-25/+40°C
-25/+55°C
0/+55°C
100%attemperatureof+25°C
Lowerthan50%attemperatureof+40°C
Lowerthan90%attemperatureof+20°C
5.9m/s2(0.6G)orhigher
900mbarorhigher
Avoidplaceswhere
there may be
unexpectedchangesin
temperature that could
lead to the formation
of condensate or
freezing.
Storagetemperatureisconstruedasashort-termvalue,e.g.duringtransportation.Condensationorfreezingnormallyoccursinsites
subjecttosignicanttemperatureexcursions.Evenifrelativehumidityinsuchconditionsfallswithinthevaluesshowninthetable,
locationssubjecttosignicanttemperaturechangesshouldbeavoided.
2.2. CHECKS ON RECEPTION
NOTES
It is essential to check the packs at the time of arrival and in the precise moment in which they are received. The check is performed
in two stages for each pack received to avoid misunderstandings with the shipping agent.
Administrativecheck
1. Crate number and number of packs.
2. Weightandsize
3. Correspondenceofinformationonshippingdocumentwiththematerialeffectivelydelivered(description,serialnumber,etc.).The
technicaldatagivenonthemachineidenticationplatemustcorrespondwiththedategiveninthetechnicaldatasupplied).
4. Checkcorrespondencebetweenshippingdocumentdataandtheorder.
Technicalcheck
1. Conditionandintactnessofpackaging.
2. Checkthatthepackagingshowsnosignsofvisibledamagecausedduringtransportandhandlingoperations.
Alltheabovechecksmustbeperformedbyinspectioninthepresenceoftheshippingagent’sdeliveryperson.Ifanydamageisnoted
orthesupplyisincompleteorincorrect,informthemanufacturer’ssalesdepartmentimmediately.
NOTES
In relation to the above prescriptions, the manufacturer informs the user that in compliance with current international and national
rulings, goods are always shipped at the risk and responsibility of the purchaser and, unless otherwise stated in writing at the
time of the order conrmation, freight travels without insurance cover.

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2.3. TRANSPORT, LIFTING AND HANDLING
Dimensions,weightandhandlingofindividualmachineparts
BOX DIMENSIONS
Machineheight .............................................440mm-21⁄64in
Machine depth ............................................ 500mm-11⁄16in
Machinewidth.............................................660mm-63⁄64in
Weightofthemachine(includingthepackaging)approx.35kg-88lbs
DANGER – CAUTION
 • Themachinemustbetransportedtoapositionasclosetotheintendedinstallationsiteaspossible.Saidsitemustbe
checkedbeforehandtoobtaininformationaboutthenecessaryclearancesanddimensions,includingtheessential
spacerequiredforinstallationprocedures.
 • Itisstrictlyprohibitedtoliftloadsoverpeople.Ifpersonsarepresentinthearea,lowertheloadandensureeveryone
movesoutoftheway.
2.4. LIFTING AND HANDLING
The U200P machine is shipped ready for use.
Theboxdimensionsare:(660x440x500)mm.(seegure)
Transportmustbecarriedoutbyprofessionallyqualiedpersonnel.
Themachinemustbetransportedinsuchawayastoavoidany
damagetoitscomponents:
· The machine must be transported in its installation position.
· Beforetransportingthemachine,greaseallnon-paintedparts
to avoid the risk of deterioration.
· Based on the type of transport, take care to protect the machine
from all possible impact and stress.
NOTE – The machine must be lifted by TWO operators.
NOTE –It is advisable to keep the packaging in case it is
needed to store or transport the machine at a later date.
Themachineismovedonatwo-wheeltrolley.
MULTIPLE TRANSPORT AND HANDLING
Thetransportofmorethanonemachinecanbecarriedoutusing
aEUROPALLETwhichcancarryuptoamaximumof10boxes
(10 machines)
Overalldimensions=(80x120x180mm-AxBxC)

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.2.5. REMOVING THE PACKAGING
Descriptionofthepackaging
The machine may be shipped in a container or on a lorry.
Inbothcasesthesametypeofpackingisenvisagedwhichissuitableforguaranteeingthegoodconditionandproperpreservation
ofthemachineduringtransportuptothetimeofdeliverytothecustomer.
Themachineisshippedpackedinaspecialboxandprotectedagainstdamagebypolystyreneinserts.
Maximumdimensions660x440x500(AxBxC).
NOTE –It is advisable to keep the packaging in case it is needed to store or transport the machine at a later date.
Whenstoringthemachine,neverstacktwomachinespackedonapalletwithshrinkwrap.
Thevariouspackingmaterialsmustbedisposedofincompliancewiththerelativelegislationinforce.Seekadvicefromthedelegated
authoritiesand/ortheassistanceofspecialistcompaniesauthorisedtodisposeofpollutantorrecyclablewasteproducts.
DANGER – CAUTION
Warning – pollution hazard: do not dispose of the packing material in the environment; retain it for future transport
uses or consign it to a recycling company.
Evaluation and management of the packing materials in terms of biological compatibility are the duty and responsibility
of the user.

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3. PRELIMINARY PREPARATION AND ADJUSTMENT PROCEDURES
3.1. PUTTING THE MACHINE INTO SERVICE
1)POSITIONTHEMACHINEONTHETABLEORANOTHERHORIZONTALWORKSURFACE
2) CONNECT THE PEDAL BY INSERTING THE AIR LINES IN THEIR CONNECTORS ON THE SIDE OF THE MACHINE.
3) CONNECT THE COMPRESSED AIR SUPPLY LINE.
4) FIT THE VERTICAL CLAMP UNIT.
3.2. POSITIONING(IFOPTIONALSTANDHASBEENPURCHASED)
Suitabilityoftheoor–supportingsurface
The machine must be positioned on a solid, reinforced concrete foundation.
Theoormusthaveanadequateloadbearingcapacitytosupporttheweightofthemachine.Theoormustbedesignedandprepared
by the user.
Preparationonsite
Themachinelayoutisprovidedasanattachmenttothismanual.Itiscompletewiththenecessarydataforpositioningonthefactoryoor.
THEPLACEINWHICHTHEMACHINEISUSEDmustbecleanandfreeofobstacles(seegure).
TOALLOWFOREASYREMOVALOFTHEMACHINEFORMAINTENANCEitmustbepositionedinaplacehavingthesurface
dimensionsindicatedinthegure.

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3.3. ASSEMBLY OF SEPARATELY SHIPPED UNITS
DANGER – CAUTION
All assembly activities concerning machine units supplied separately, include highly delicate operations which call
for signicant experience. Consequently they must be carried out exclusively by personnel appointed directly by the
manufacturer or authorised by the same and, in any case, under the manufacturer's responsibility. These activities are
therefore the sole responsibility of the machine manufacturer’s personnel.
Installationofworkingbenchextensions(optional)
Theworkingbenchextensionsareoptionalandmayberequestedfromthemanufacturer.
Theirinstallationrequiresprecisealignmentbetweentheworkingbenchandtheextensionssothatthelowersurfaceofthemouldings
restfullyontheentiresupportsurfacewhenthedoublestopperpressesdownontheendsofthemouldings.
Toinstalltheextensionsproceedasfollows:
1. Unscrewthegrubscrewslocatedontheleft-andright-handsidesofthemachine.
2. Placetherightandleftextensionsalongsidethemachineaccordingly.
3. Insertthexingscrewsandaligntheextensions.Finally,tightenthescrews.