FlowLine DeltaSpan LD30 Series User manual

RevBMN3010301of14
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DeltaSpan™
GeneralPurposeExternalMount
PressureLevelTransmitter
LD30SeriesManual
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CableSeries
(LD30‐S_01)
ConduitSeries
(LD30‐S_11)
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Flowline,Inc.
10500HumboltStreet
LosAlamitos,CA90720
Tel:(562)598‐3015
Fax:(562)431‐8507
www.flowline.com
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2of14MN301030RevB
INTRODUCTION/TABLEOFCONTENTSStepOne
TheLD30SeriesIndustrialPressureTransmittersconvertsasinglepositivepressureintoastandard4‐20mA
outputsignal.Thetransmittercanbeusedtoaccuratelymeasurecompatiblegasesandliquidswithfullscale
accuracyof0.25%.DesignedforindustrialenvironmentswithaNEMA4X(IP66)housing,thistransmitter
resistsmosteffectsofshockandvibration.
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CAUTION:Donotexceedspecifiedsupplyvoltageratings.Permanentdamagenotcoveredbywarrantywill
result.Thisdeviceisnotdesignedfor120or240voltACoperation.Useonlyon13to30VDC.
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TableofContents
Specifications..............................................................................................................................................3
Dimensions..................................................................................................................................................4
Technology......................................................................................................................................4
MaterialCompatibility....................................................................................................................4
SafetyPrecautions:....................................................................................................................................5
Components................................................................................................................................................6
GettingStarted............................................................................................................................................7
HowtoconvertPressureintoLiquidHeight?.................................................................................7
HowdoesSpecificGravityaffectpressuretransmitters?..............................................................8
Howtoselectthecorrectpressuretransmitter?...........................................................................9
Howtoconfigureapanelmeterwhenapressuretransmitterisused?......................................10
ElectricalInstallation.................................................................................................................................11
Installation................................................................................................................................................12
Maintenance.............................................................................................................................................13
CleaningProcedure.......................................................................................................................13
Testingthetransmitter.................................................................................................................13
Warranty,Returns&Limitations:............................................................................................................14
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RevBMN3010303of14
SPECIFICATIONSStepTwo
Service:Compatiblegasesorliquids
WettedMaterials:Body:316SS,316LSS
Accuracy:±0.25%offullscale
TemperatureLimit: F:0°to200°
C:‐18°to93°
CompensatedTemperatureRange:F:0°to175°
C:‐18°to79°
ThermalEffect: Lessthan±0.02%/°F.
PressureLimit: ‐S0_1:10psig(maximum)/50psig(overpressure)
‐S2_1:30psig(maximum)/150psig(overpressure)
‐S4_1:60psig(maximum)/300psig(overpressure)
PowerRequirement: 13to30VDC
OutputSignal:4to20mA,2‐wire
ResponseTime:50ms
Max.LoopResistance:1300Ohms@30VDC
Currentconsumption:38mA(maximum)
ElectricalConnections:‐S_01:Cable(9’length)
‐S_11:ConduitHousingwithTerminalBlock
Processconnection:¼”maleNPT
Enclosurerating:NEMA4X(IP66)
MountingOrientation:Mountinanyposition
Weight:10oz.(283g)
Agencyapproval(CE):EN55022
EN55024
EN61000‐4‐2
EN61000‐4‐3
EN61000‐4‐4
EN61000‐4‐5
EN61000‐4‐6
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4of14MN301030RevB
DIMENSIONSStepThree
Technology:Apressuretransmitterisinstallednearoronthebottomofthetankbywayofa¼”NPTthread.
Astainlesssteelpressurediaphragmwithinthepressuretransmitterisexposedononesidetotheapplication
fluid.Theamountofpressureappliedtothesensingsurfacewillslightlydeflectthediaphragm.The
deflectionofthediaphragmismeasuredbyabuilt‐inmicroprocessorthatprovidesgreaterlinearitycorrection
overcommonthermalcompensationmethods.A4‐20mAcurrentsignalproportionaltheheightoftheliquid
orthepressureofthegasisgeneratedfromthemicroprocessor.
CableSeries(LD30‐S_01)
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ConduitSeries(LD30‐S_11)
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MaterialCompatibility:
TheLD30seriesismadeof316StainlessSteel(316SS),316LStainlessSteel(316LSS).
TheCableVersion(LD30‐S_01)isprovidedwith3’(0.91m)ofcable.
TheConduitVersion(LD30‐S_11)isprovidedwithajunctionbox(includingaterminalstrip)anda½’
NPTconduit.
Thetotallengththesignalcantransmitterisbaseduponthefollowingformula:
oRLmax=(Vsup–13V)/0.02A,
RLmaxisthetotalresistanceincludingtheloadandthecablelength.
Makesurethattheswitchiscompatiblewiththeapplicationliquids.Todeterminethechemicalcompatibility
betweenthesensoranditsapplicationliquids,refertotheCompassCorrosionGuide,availablefromCompass
Publications(858‐589‐9636).

RevBMN3010305of14
SAFETYPRECAUTIONSStepFour
AboutthisManual:PLEASEREADTHEENTIREMANUALPRIORTOINSTALLINGORUSINGTHISPRODUCT.
ThismanualincludesinformationonallversionsoftheDeltaSpanSeriesIndustrialPressureLevelTransmitter
fromFlowline;modelsLD30‐____.Pleaserefertothepartnumberlocatedonthetransmitterlabeltoverify
theexactmodelwhichyouhavepurchased.
User’sResponsibilityforSafety:Flowlinemanufacturesawiderangeofliquidlevelsensorsand
technologies.Whileeachofthesetechnologiesaredesignedtooperateinawidevarietyofapplications,itis
theuser’sresponsibilitytoselectatechnologythatisappropriatefortheapplication,installitproperly,
performtestsoftheinstalledsystem,andmaintainallcomponents.Thefailuretodosocouldresultin
propertydamageorseriousinjury.
ProperInstallationandHandling:Onlyproperly‐trainedstaffshouldinstalland/orrepairthisproduct.
Useapropersealantwithallinstallations.Alwayscheckforleakspriortosystemstart‐up.
WiringandElectrical:CAUTION:Asupplyvoltageof13to30VDCisusedtopowertheLD30series
transmitter.Electricalwiringofthesensorshouldbeperformedinaccordancewithallapplicablenational,
state,andlocalcodes.
TemperatureandPressure:TheLD30seriesisdesignedforuseinapplicationtemperaturesfrom‐18°to
93°C(0°to200°F),andforuseatpressuresupto2xthefullspanoftheLD30series.
MaterialCompatibility:TheIndustrialpressureleveltransmitter,LD30series,ismadeof316Stainless
Steel(316SS)and316LStainlessSteel(316LSS).Makesurethatthemodelwhichyouhaveselectedis
chemicallycompatiblewiththeapplicationliquids.
Flammable,ExplosiveandHazardousApplications:DONOTUSETHEDELTASPAN,LD30SERIESLEVEL
TRANSMITTERINHAZARDOUSLOCATIONS.
MakeaFail‐SafeSystem:Designafail‐safesystemthataccommodatesthepossibilityoftransmitter
failureorbatterypowerloss.Incriticalapplications,Flowlinerecommendstheuseofredundantbackup
systemsandalarmsinadditiontotheprimarysystem.
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6of14MN301030RevB
COMPONENTSStepFive
DeltaSpanisofferedinsixdifferentmodels,baseduponpressureratingandmaterial.Dependingonthe
modelpurchased,youmayormaynothavebeenshippedallthecomponentsshownbelow.
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DeltaSpan™GeneralPurposeExternalMountPressureLevelTransmitter
Part
Number
Maximum
Pressure
Rangein
WaterColumn
Interface/
Connection
LD30‐S001
LD30‐S01105psi11.54ftwc/3.52mwc9’(2.7m)Cable TerminalBlockinHousing
LD30‐S201
LD30‐S21115psi34.63ftwc/10.56mwc9’(2.7m)Cable TerminalBlockinHousing
LD30‐S401
LD30‐S41130psi69.30ftwc/21.12mwc9’(2.7m)Cable TerminalBlockinHousing
QuickStartGuide
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RevBMN3010307of14
GETTINGSTARTEDStepSix
TheLD30serieswillbeinstallednearthebottomofthevessel.Theswitchcanbeinstalledthroughtheside
wallorthroughthebottom.Pleasenotethatthephysicallocationoftheleveltransmitterwillindicatethe
lowestlevelofmeasurementwithinthetank.Forexample:mountingthetransmitter1footfromthebottom
ofthetank,thenthelowestreadingofliquidwillbe1footfromthebottom.
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Note:WheninstallingtheLD30series,designaninstallationmethodwheretheunitcanberemovedwithout
havingtoremovethefluidfromthevessel.Theuseofvalvesbetweenthetransmitterandthevesselcanallow
transmitterremovalwithoutdrainingthefluid.
HowtoconvertPressureintoLiquidHeight?
PressuretransmittersarealldefinedbythepressurerangeandnotbyLiquidHeight.Toconvertpressureto
LiquidHeight,usethefollowingratio:
1psi=2.31feetofwater
or
1psi=0.704metersofwater
Therefore,a15psitransmitterwillhaveaLiquidHeight=
34.65feet(10.56m):
15psix2.31’/psi=34.65’
or
15psix0.704m/psi=10.56m
Withtheaboveratio,youcanalwaysfindtheLiquidHeightor
watercolumn(wc)ofanypressuretransmitter.
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8of14MN301030RevB
GETTINGSTARTED(continued)StepSix
HowdoesSpecificGravityaffectpressuretransmitters?
TheSpecificGravity(SG)ofaliquidwillnotchangethepressureofthetransmitter,butwillaffecthowthe
transmitterreadstheliquidheight.Remember,liquidswithaSQ<1.0arelighterthanwaterandliquidswith
aSG>1.0areheavierthanwater.
WaterhasaSG=1.0.
ASG<1.0requiresmoreliquid(atallerwatercolumn)toequalthesamepressureaswithwater.
ASG>1.0requireslessliquid(shorterwatercolumn)toequalthesamepressureaswithwater.
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SG=0.9
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SG=1.0
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SG=1.2
TocalculatetheMaximumLiquidHeightofasensor,usethefollowingformula:
MaximumLiquidHeight(feet)=(PressureRangex2.31)/SG
MaximumLiquidHeight(meters)=(PressureRangex0.704)/SG
Example:15psitransmitterinstalledinaliquidwithaSG=0.9willhavea
MaximumLiquidHeight=38.5feet(11.73m)or[(15psix2.31’/psi)/0.9=38.5’].
Note:TheaboveformulawillalwaysprovidetheMaximumLiquidHeightforanypressuretransmitter.
Example:ComparetheMaximumLiquidHeightofaliquidwithaSG=0.9toonewithaSG=1.0.
SG=0.9:a15psitransmitterwillhaveaMaximumLiquidHeight=38.5’(11.73m)
SG=1.0:a15psitransmitterwillhaveaMaximumLiquidHeight=34.65’(10.56m)
AchangeinSGof0.1willincreasetheMaximumLiquidHeightofatransmitterby3.83’(1.2m).Thus,when
theSpecificGravityislessthan1.0,theMaximumLiquidHeightofthetransmitterwillincrease.
ThereverseistruebyincreasingtheSpecificGravity.WithaSG=1.2,theMaximumLiquidHeight=28.88’
(8.80m)witha15psitransmitter.
MaximumLiquidHeight(28.88’)=(PressureRange(15psi)x2.31)/SG(1.2)
ComparetoaliquidwithaSG=1.0,theMaximumLiquidHeightwilldecreaseby5.77’(1.8m).Whenthe
SpecificGravityisgreaterthan1.0,theMaximumLiquidHeightofthetransmitterwilldecrease.
Note:Identifyingthecorrectspecificgravityforthefluidiscriticalinunderstandingtheoperationalrangeof
thepressuretransmitter.



RevBMN3010309of14
GETTINGSTARTED(continued)StepSix
Howtoselectthecorrectpressuretransmitter?
Theobjectiveistoselectasensorwithanoperationalrangethatwillcovertheentireapplicationspan.Ifthe
liquidheightofthetankisabovethesensor’sMaximumLiquidHeight,thenthesensorwillnotbeableto
readafulltanklevel.Comparethetank’sPressure@Fullagainstthesensor’spressurerangetoselecta
sensor.
Tocalculatethetank’sPressure@Full,usethefollowingformula:
Pressure@Full=[Height@FullTank(feet)xSG]/2.31(feet/psi)
Pressure@Full=[Height@FullTank(meters)xSG]/0.704(m/psi)
Toselectthecorrectpressuretransmitter,followthestepsbelow:
1. MeasuretheHeight@FullTank(infeetormeters).
2. DeterminetheSGfortheliquid(ifthecustomerdoesnotknow,checktheMSDSsheet).
3. UsetheformulaabovetocalculatethePressure@Full.
a. Example:A16’tankwithaliquidmediaSGof0.9hasaPressure@Fullof6.23psi.
b. [(16’x0.9)/2.31’/psi]=6.23psi
4. SelectapressuretransmitterwithapressuregreaterthanorequaltothePressure@Full.
a. Intheexampleabovefora16’talltankwithaSG=0.9,youneedapressurerangegreaterthan
orequalto6.23psi.
b. Usingasensorwithapressurerangeof15psiprovidesaMaximumLiquidHeightof38.5’,
whichwillreadtheentirerangeofthe16’talltank.
c. Usingasensorwithapressurerangeof5psiprovidesaMaximumLiquidHeightof12.83’,
whichisshortby3.17’.
i. Thismeansthatthesensorwilloutput20mAat12.83’ofliquidandthetop3.17’of
liquidwillnotbemeasured.




10of14MN301030RevB
GETTINGSTARTED(continued)StepSix
Howtoconfigureapanelmeterwhenapressuretransmitterisused?
ThismethodworkswiththeLI55series,LI25Series,LI10SeriesandLI50Series.Thesepanelmetersare
configuredusingtheSCALEfunction.TheSCALEfunctiontypicallyhasfoursettings.Thesesettingsareas
follows:
SettingsDefaultRepresentsTypicalSetting
Input104.000Inputcurrent@Empty04.000(mA)
Display1(Empty)04.000Displayvalue@EmptyEmptyvalue
Input220.000Inputcurrent@Full20.000
Display2(Full)20.000Displayvalue@FullFullValue(mA)
Remember,pressuretransmittersareconfiguredso0psi=4mAandthemaximumpsi=20mA.Most
pressuretransmitterapplicationswillnotusethefullrangeofthetransmitterandrequiresyouto
proportionallyscalethecurrentoutputofthepressuretransmitter.Therefore,afulltankwilltypicallyhavea
currentlessthan20mA.Thegoalinconfiguringthepanelmeteristocalculatethecurrentwhenthetankis
full.Todothis,usethefollowingformula:
(FullTankHeight/MaximumLiquidHeight)x16+4=CurrentatFull
Example:A16foottankwithaSG=0.9willhaveamaximumpressureof6.23psi.A15psisensorisselected
foruse.TheMaximumLiquidHeight=(15psix2.31’/psi)/0.9=38.5feet.Usingtheaboveformula,the
CurrentatFull=[(40feet/51.33feet)x16+4]=10.649mA.
TheCurrentatFullwillbeusedastheInput2value.Thismeansthatwhenthedisplayreadsacurrentequal
toCurrentatFull,itwilldisplaytheFullvalue(Display2value).Thepanelmeterwillbeconfiguredasfollows:
SettingsConfigured
Input104.000
Display1Empty
Input210.649
Display2Full
Note:ThevaluesforemptyandfullrepresentwhatthedisplaywillshowwhenthetankiseitherEmptyorFull.
EmptyandFullmustbethesameunits(example:Gallons,Inches,percent).
ThedefaultfortheInput1is4mAandtypicallywillneverbechanged.
Typically,theEmptysettingwillbewhatisinthetankwhenitisempty(example:000.0Gallons,000.0
inches,000.0feetetc.).
TheFullsettingwillbewhatisinthetankwhenitisfull(example:500.0Gallons,120.0inches,10.0
feet,etc.).




RevBMN30103011of14
ELECTRICALINSTALLATIONStepSeven
Wiring:Anexternalpowersupplydelivering13‐30VDCwithminimumcurrentcapabilityof40mADC(per
transmitter)isrequiredtopowerthecontrolloop.SeeFigureAbelowforconnectionofthepowersupply,
transmitterandreceiver.Therangeofappropriatereceiverloadresistance(RL)fortheDCpowersupply
voltageavailableisexpressedbytheformula:
RLmax=(Vsup–10V)/20mADC
Shieldedcableisrecommendedforcontrolloopwiring.
UsetheRedwire/(1)terminalasthe(+)andtheBlackwire/(2)terminalasthe(‐).

Fig.A
Connections
CableVersion(LD30‐S_01Series)

 (+)=RedWire&(‐)=BlackWire
ConduitVersion(LD30‐S_11Series)

(+)=Terminal#1&(‐)=Terminal#2
WiringtoaLoopPoweredDisplay

WiringtoaTypicalPLC


12of14MN301030RevB
INSTALLATIONStepNine
TheLD30seriesisdesignedtooperatewithonlytheinstallationthreadbeingexposedtothefluid.Avoid
installingtheleveltransmitteralongthebottomofthetankasmaterialssuchassludgewillbuildupand
coat/covertheport.



1. Location:Selectalocationwherethetemperatureofthetransmitterwillbebetween0and175°F(‐18to
79°C).Distancefromthereceiverislimitedonlybytotalloopresistance.Thetubingorpipingsupplying
pressuretotheunitcanbepracticallyanylengthrequiredbutlonglengthswillincreaseresponsetime
slightly.
2. Position:Thetransmitterisnotpositionsensitive.Howeverallstandardmodelsareoriginallycalibrated
withtheunitinapositionwiththepressureconnectiondownward.Althoughtheycanbeusedatother
angles,forbestaccuracyitisrecommendedthatunitsbeinstalledinthepositioncalibratedatthefactory.
3. PressureConnection:Useasmallamountofplumber’stapeorothersuitablesealantstopreventleaks.
Besurethepressurepassageinsidetheportisnotblocked.
4. ElectricalConnections:WireLength‐Themaximumlengthofwireconnectingthetransmitterand
receiverisafunctionofwiresizeandreceiverresistance.Wiringshouldnotcontributemorethan10%of
thereceiverresistancetototalloopresistance.Forextremelylongruns(over1000feet),choosereceivers
withhigherresistancetominimizethesizeandcostofconnectingleads.Wherewiringlengthisunder100
feet,wireassmallas22AWGcanbeused.







RevBMN30103013of14
MAINTENANCEStepTen
Maintenanceshouldconsistofinspectiontoseethatthetransmitterisfreefromdebrisandnotcoatedwith
anysubstance,whichwouldpreventliquidfromfreelyenteringandleavingthetransmitter.Ifthisoccurs,the
transmittershouldbecleaned.
Cleaningprocedure:
1. Power:Makesurethatallpowertothetransmitter,controllerand/orpowersupplyiscompletely
disconnected.
2. Transmitterremoval:Ifnecessary,makesurethatthetankisdrainedwellbelowtheswitchpriorto
removal.Carefully,removethetransmitterfromtheinstallation.
3. Cleaningtheswitch:Usingasoftbristlebrushandmilddetergent,carefullywashtheswitch.Donot
useharshabrasivessuchassteelwoolorsandpaper,whichmightdamagethesurfaceofthesensor.
Donotuseincompatiblesolvents,whichmaydamagethesensor'sstainlesssteelbody.Takeparticular
caretoremoveanyscalingfromthebodyandthatthereisnodebrisinsidetheinlet.
Transmitterinstallation:FollowtheappropriatestepsofinstallationasoutlinedintheInstallationsectionof
thismanual.
Testingthetransmitter:
First,verifythatthesensoriswiredcorrectly.
Next,checkifthepowersupplyisprovidingtherequiredpower.
Finallyconfirmthattheloopresistanceisnotexceedingthesensor’sspecification.
Iftransmitterisnotfunctioningproperly,isolatethetransmitterfromthesystemandwireasshownbelow.
Besuretoremovethesensorfromtheclassifiedareawhenperformingthistest.Multimetershouldread4
mAwiththetransmitteroutofliquid.




14of14MN301030RevB
Warranty,Returns&Limitations StepEleven

Warranty
Flowlinewarrantstotheoriginalpurchaserofitsproductsthatsuchproductswillbefreefromdefectsin
materialandworkmanshipundernormaluseandserviceinaccordancewithinstructionsfurnishedbyFlowline
foraperiodoftwoyearsfromthedateofmanufactureofsuchproducts.Flowline'sobligationunderthis
warrantyissolelyandexclusivelylimitedtotherepairorreplacement,atFlowline'soption,oftheproductsor
components,whichFlowline'sexaminationdeterminestoitssatisfactiontobedefectiveinmaterialor
workmanshipwithinthewarrantyperiod.Flowlinemustbenotifiedpursuanttotheinstructionsbelowofany
claimunderthiswarrantywithinthirty(30)daysofanyclaimedlackofconformityoftheproduct.Anyproduct
repairedunderthiswarrantywillbewarrantedonlyfortheremainderoftheoriginalwarrantyperiod.Any
productprovidedasareplacementunderthiswarrantywillbewarrantedforthefulltwoyearsfromthedate
ofmanufacture.
Returns
ProductscannotbereturnedtoFlowlinewithoutFlowline'spriorauthorization.Toreturnaproductthatis
thoughttobedefective,gotowww.flowline.com,andsubmitacustomerreturn(MRA)requestformand
followtheinstructionstherein.Allwarrantyandnon‐warrantyproductreturnstoFlowlinemustbeshipped
prepaidandinsured.Flowlinewillnotberesponsibleforanyproductslostordamagedinshipment.
Limitations
Thiswarrantydoesnotapplytoproductswhich:1)arebeyondthewarrantyperiodorareproductsforwhich
theoriginalpurchaserdoesnotfollowthewarrantyproceduresoutlinedabove;2)havebeensubjectedto
electrical,mechanicalorchemicaldamageduetoimproper,accidentalornegligentuse;3)havebeenmodified
oraltered;4)anyoneotherthanservicepersonnelauthorizedbyFlowlinehaveattemptedtorepair;5)have
beeninvolvedinaccidentsornaturaldisasters;or6)aredamagedduringreturnshipmenttoFlowline.Flowline
reservestherighttounilaterallywaivethiswarrantyanddisposeofanyproductreturnedtoFlowlinewhere:1)
thereisevidenceofapotentiallyhazardousmaterialpresentwiththeproduct;or2)theproducthasremained
unclaimedatFlowlineformorethan30daysafterFlowlinehasdutifullyrequesteddisposition.Thiswarranty
containsthesoleexpresswarrantymadebyFlowlineinconnectionwithitsproducts.ALLIMPLIED
WARRANTIES,INCLUDINGWITHOUTLIMITATION,THEWARRANTIESOFMERCHANTABILITYANDFITNESSFOR
APARTICULARPURPOSE,AREEXPRESSLYDISCLAIMED.Theremediesofrepairorreplacementasstatedabove
aretheexclusiveremediesforthebreachofthiswarranty.INNOEVENTSHALLFLOWLINEBELIABLEFORANY
INCIDENTALORCONSEQUENTIALDAMAGESOFANYKINDINCLUDINGPERSONALORREALPROPERTYORFOR
INJURYTOANYPERSON.THISWARRANTYCONSTITUTESTHEFINAL,COMPLETEANDEXCLUSIVESTATEMENT
OFWARRANTYTERMSANDNOPERSONISAUTHORIZEDTOMAKEANYOTHERWARRANTIESOR
REPRESENTATIONSONBEHALFOFFLOWLINE.Thiswarrantywillbeinterpretedpursuanttothelawsofthe
StateofCalifornia.Ifanyportionofthiswarrantyisheldtobeinvalidorunenforceableforanyreason,such
findingwillnotinvalidateanyotherprovisionofthiswarranty.
Forcompleteproductdocumentation,videotraining,andtechnicalsupport,gotowww.flowline.com.
Forphonesupport,call562‐598‐3015from8amto5pmPST,Mon‐Fri.
(PleasemakesureyouhavethePartandSerialnumberavailable.)
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