Flowserve LMENIM5001-02 Owner's manual

USER INSTRUCTIONS
Installation
Operation
Maintenance
Limitorque Master Station III
FCD LMENIM5001-02 – 12/13
Experience In Motion

Limitorque Master Station III FCD LMENIM5001-02 – 12/13
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Contents
1. Introduction 5
2. Function Flowchart 9
3. Quick Startup 12
4. Connections 13
5. System Status 19
6. System Control 22
7. Email Configuration 26
8. System Configuration 30
9. Diagnostics 62
10. Troubleshooting Guide 65
Figures
Figure 1.1 - Introduction 6
Figure 1.2 - Enter User Name 6
Figure 1.3 - Login 6
Figure 1.4 - Main Menu 7
Figure 2.1 - Function Flowchart 10-11
Figure 4.1 - Master Station Rear Panel Connections 13
Figure 4.2 - DCS Port Connection 14
Figure 4.3 - DCS Port Connection with MS2/MS3 Adaptor 14
Figure 4.4 - Master Station Front Panel Connections 16
Figure 4.5 - Debug Port Connection 16
Figure 4.6 - Modbus Redundant Loop Topology 18
Figure 5.1 - The Main Menu Screen 19
Figure 5.2 - System Status 20
Figure 5.3 - Network Status 20
Figure 5.4 - MOV Status 21
Figure 5.5 - MSIII Status 21
Figure 6.1 - Main Menu 22
Figure 6.2 - System Control 23
Figure 6.3 - MOV Control 23
Figure 6.4 - Control Relays 23
Figure 6.5 - Emergency Shutdown 24
Figure 6.6 - Emergency Shutdown in Progress 24
Figure 6.7 - Emergency Shutdown Termination 25
Figure 6.8 - Emergency Shutdown Initiation Complete 25
Figure 7.1 - Main Menu 26
Figure 7.2 - Email Notification Screen 27
Figure 7.3 - SMTP Address 27
Figure 7.4 - SMTP Configuration without Password 27
Figure 7.5 - SMTP Configuration with Password 28
Figure 7.6 - Add Email Listener 28
Figure 7.7 - Alarm Selections 29

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Figures (Continued)
Figure 8.1 - Main Menu 30
Figure 8.2 - System Configuration 31
Figure 8.3 - System Settings 32
Figure 8.4 - Version 32
Figure 8.5 - Language Menu 32
Figure 8.6 - Clock 33
Figure 8.7 - Time Zone 33
Figure 8.8 - Screen Saver 33
Figure 8.9 - Configure Hot Standby 34
Figure 8.10 - Configuration Transfer Lockout 34
Figure 8.11 - Tag List 35
Figure 8.12 - User Administration 35
Figure 8.13 - Enter New Username 36
Figure 8.14 - Enter New Password 36
Figure 8.15 - Delete User 36
Figure 8.16 - User Settings 37
Figure 8.17 - Change Password 38
Figure 8.18 - Enter New Password 38
Figure 8.19 - DCS Configuration 39
Figure 8.20 - Serial Port Configuration 39
Figure 8.21 - Configure Ethernet Port 40
Figure 8.22 - Configure DCS Data Table 40
Figure 8.23 - FC-02 Read Input Status 41
Figure 8.24 - Modbus Holding Registers 44
Figure 8.25 - FC-03 Sample Data Table 45
Figure 8.26 - ModBus Coils 49
Figure 8.27 - FC-05/15 Sample Data Table 49
Figure 8.28 - Modbus Holding Registers - One Per MOV 51
Figure 8.29 - Modbus Holding Registers - Two Per MOV 51
Figure 8.30 - FC-06/16 Sample Data Table with ‘One Per MOV’ Selected 52
Figure 8.31 - FC-06/16 Sample Data Table with ‘Two Per MOV’ Selected 52
Figure 8.32 - MOV Network Configuration 56
Figure 8.33 - Active MOVs 56
Figure 8.34 - Polling Priority-Active MOVs 57
Figure 8.35 - File Manager 58
Figure 8.36 - Import Config File 58
Figure 8.37 - Import Tag File 59
Figure 8.38 - Load Configuration from File 59
Figure 8.39 - Export Config File 60
Figure 8.40 - Export Event Log 60
Figure 8.41 - Update Software 61
Figure 8.42 - Restore Factory Defaults 61
Figure 9.1 - Main Menu 62
Figure 9.2 - Diagnostics 63
Figure 9.3 - Event Log 63
Figure 9.4 - Comm/FC Logger 64
Figure 9.5 - Polling Statistics 64

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Figures (Continued)
Figure 10.1 - Surge Protection Access 67
Figure 10.2 - Main AC Power Input Module 67
Figure 10.3 - Removing Main AC Input Power Module 68
Figure 10.4 - AC Surge Protector 68
Figure 10.5 - Removing Fuse Holder 68
Figure 10.6 - AC Fuse Holder 69
Figure 10.7 - Network Surge Protector 69
Figure 10.8 - Removing Network Surge Protector 69
Tables
Table 1.1 - Network Topology Cable Specifications 8
Table 4.1 - Network Channel A Connection 15
Table 4.2 - Network Channel B Connection 15
Table 8.1 - Status Bit Definitions 41-43
Table 8.2 - Function Code -02 Example Message Breakdown 44
Table 8.3 - Function Code -03 Example Message Breakdown 45
Table 8.4 - Register Definitions 46-48
Table 8.5 - DDC-100 Coil Assignments, Modbus 05 Command Usage for Digital Outputs 50
Table 8.6 - Function Code -05 Example Message Breakdown 50
Table 8.7 - Function Code -15 Example Message Breakdown 51
Table 8.8 - Function Code -06 First Command Message Breakdown 52
Table 8.9 - Function Code -06 Second Command Message Breakdown 53
Table 8.10 - Function Code -06 Message Breakdown 53
Table 8.11 - Function Code -16 Message Breakdown 54
Table 8.12 - Valid Command Register Operations 54
Table 8.13 - Valid Argument Register Operations 55

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Limitorque Master Station III FCD LMENIM5001-02 – 12/13
1.1 Overview
The next-generation master station is designed and manufactured by Flowserve Limitorque specifi-
cally for use with the Limitorque line of (Modbus) electric actuators. The Master Station III (MSIII)
acts as a single-source controller for up to 250 actuators with full redundancy, e-mail alert notifica-
tion, and multi-lingual support.
The Master Station III is a plug-and-play solution that provides complete control, monitoring, and
diagnostics of Limitorque electric actuators through a simple touch-panel display serving as a Human
Machine Interface (HMI).
1.2 User Role Overview
The Master Station requires users to login. Four user role levels are configurable for each user: View,
Control, Configure, and Administrator. Each role includes the rights of the lesser roles (i.e., Control
includes View’s rights, and Configure includes Control’s rights and View’s rights).
VIEW: the user can view the network status and the activity log. No control or configuration
functionality is available.
CONTROL: in addition to View rights, the user has the ability to control MOVs.
CONFIGURE: in addition to Control rights, the user has the ability to configure the Master Station and
the Network.
ADMINISTRATOR: in addition to Configure rights, the user has the ability to add or delete users, as
well as modify user settings.
These roles can be changed by an Administrator user. See Section 8.2.4, User Administration for
details.
1 Introduction

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1.3 Login
When the Master Station completes the boot process, it loads the Introduction screen (Figure 1.1).
Figure 1.1 - Introduction
Touching any part of the screen will load the Enter User Name screen (Figure 1.2).
NOTE: If the screen is blank and the green LED is illuminated, the unit is in screen saver mode.
Touch the display to exit the screen saver mode.
Figure 1.2 - Enter User Name
Once the user name has been entered, the Enter Password screen will be displayed (Figure 1.3).
NOTE: Each user name must have a unique password.
Figure 1.3 - Login

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Passwords and user names are set via the User Administration menu, under System Configuration.
The correct password entry for the respective user name will advance the screen to the Main Menu
(Figure 1.4).
In the event that passwords are lost or forgotten, please contact your Limitorque service coordinator
at [phone].
1.4 Main Menu
Once logged in, the user will see the Main Menu (Figure 1.4).
Figure 1.4 - Main Menu
From here, the menu options are displayed based on the current user role. Each button represents a
separate logical section of the Master Station:
SYSTEM STATUS (ALL USERS): View information related to the network status, status of the Master
Station, and MOV status.
SYSTEM CONTROL (CONTROL, CONFIGURE, AND ADMINISTRATOR): Access to MOV control and
emergency shutdown functions.
EMAIL CONFIGURATION (CONFIGURE AND ADMINISTRATOR): View and change settings related to
email alerts.
SYSTEM CONFIGURATION (CONFIGURE AND ADMINISTRATOR): Configure the main functions of
the Master Station. User Administration functions in this section are accessible only to Administrator
users.
DIAGNOSTICS (CONFIGURE AND ADMINISTRATOR): Activate event logging, communication data
analysis, or polling statistics.
REBOOT: Restart the Master Station.
SHUT DOWN: Turn off the Master Station.
EXIT: Log out of the Master Station user mode.

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1.5 Technical Data
1. Power supply: 100-240 VAC 50/60HZ or 24 VDC. Maximum current is 1.5 A.
2. Operating temperature: 0-60°C (32-140°F)
3. Enclosure: Desktop/Shelf housing (standard), 19” rack mountable (optional), NEMA 4/4X
wall-mountable (optional), or mounted in a stand-alone cabinet (optional). Standard
dimensions are 16” (w) x 8.25” (h) x 18.5” (d)
4. Human machine interface: 5.6” diagonal, 640x480 resolution, lighted, TFT color graphic LCD.
Supports multiple languages: English, Spanish, Italian, German, and French.
5. Electromagnetic Compatibility (EMC) Compliance:
a. Emissions/Immunity – EN 61326-1:2006
b. Harmonics – EN 61000-3-2
c. Flicker – EN 61000-3-3
6. Communication protocol – MSIII to Field Units: Modbus RTU
7. Communication protocol – MSIII to Host System: Modbus RTU or Modbus TCP/IP
8. Network topology – Bi-directional redundant loop or multi-drop/daisy chain
9. Physical layer – MSIII to field units: EIA-485 (RS-485)
10. Physical layer – MSIII to Host System: TIA-232 (RS-232) / EIA-485 (RS-485) /EIA-422
(RS-422) / Ethernet
11. Unit redundancy options: MSIII module redundancy, isolated power connections (standard)
12. Communications Rate – MSIII to field units: 19.2 Kbaud max (Serial)
Host System to MSIII: 115.2 Kbaud max (Serial)
Host System to MSIII: 100 Mbits per second max (Ethernet)
Maximum recommended host system polling rate at 9.6 Kbaud
and above:
125 register reads / 500 ms
44 register writes / 500 ms
Table 1.1 - Network Topology Cable Specifications
Network Topology
(kbit/s) Max. Segment Length (Belden 3074F with
no repeaters, meters)
Max. Cable Length
(kilometers)
Multi-drop/Daisy Chain
(with 24 field units) 1200 30
Redundant Loop
(with 240 field units) 1200 289.2

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Limitorque Master Station III FCD LMENIM5001-02 – 12/13
The following flowchart graphics illustrate the functions of the Master Station III.
2 Function Flowchart

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Figure 2.1 - Function Flowchart