FLS FLOWX3 F9.63 User manual

F9.63 Electromagnetic insertion flow sensor
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F9.63 Flow Monitor and Transmitter
INSTRUCTION MANUAL
EN 10-11
Table of Contents
1. Introduction…………………………………………………………………. 3
1.1. Safety Instructions………………………………………………………………. 3
1.2. Unpacking…………………………………………………………………………. 3
2. Description………………………………………………………………….. 4
2.1. Design……………………………………………………………………………... 4
2.2. Technical Features……………………………………………………………… 4
2.3. Connection to FlowX3 Sensors………………………………………………. 5
3. Specifications………………………………………………………………. 5
3.1. Technical Data…………………………………………………………………… 5
3.2. Dimensions………………………………………………………………………. 6
4. Installation………………………………………………………………….. 7
4.1. Location…………..……………………………………………………………….. 7
4.2. Wiring……………………………………………………………………………... 8
5. Operational Overview…………………………………………………….. 11
5.1. Keypad Functions………………………………………………………………. 11
5.2. General Operation Flowchart…………………………………………………. 11
6. View Level…………………………………………………………………... 13
7. Menu Directory Level……………………………………………………… 14
7.1. Free access (no password required)………………………………………… 14
7.2. Password protected access…………………………………………………… 14

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8. Menu and Edit Level………………………………………………………. 15
8.1. Calibration Menu…………………………………………………………………… 15
8.1.1. Unit………………………………………………………………………………. 15
8.1.2. K-Factor…………………………………………………………………………. 16
8.1.3. Size…………………………………………………………………………………16
8.2. Output Menu………………………………………………………………………… 17
8.2.1. 4 – 20mA Output……………………………………………………………….. 17
8.2.2. O.C. Output (OPT)……………………………………………………………… 18
8.2.2.1. O.C. Output (OPT): MIN mode…………..…………………………….… 18
8.2.2.2. O.C. Output (OPT): MAX mode…………..……………………………... 19
8.2.2.3. O.C. Output (OPT): WINDOW mode……..…………………………….. 19
8.2.2.4. O.C. Output (OPT): PULSE mode……….……..……………………….. 20
8.2.3. R1 Output (OUT1)……………………………………………………………… 20
8.2.3.1. R1 Output (OUT1): MIN mode…………………..………………………. 21
8.2.3.2. R1 Output (OUT1): MAX mode…………………..……………………… 21
8.2.3.3. R1 Output (OUT1): WINDOW mode…………..………………………… 22
8.2.3.4. R1 Output (OUT1): PULSE mode……………..………………………… 22
8.3. Simulation Menu……………………………………………………………………. 23
8.3.1. Test 4 – 20mA Loop……………………………………………………………. 23
8.3.2. Test O.C. Output (OPT)……………………………………………………….. 24
8.3.3. Test R1 Output (OUT1)………………………………………………………... 24
8.4. Options Menu……………………………………………………………………….. 25
8.4.1. Contrast…………………………………………………………………………. 25
8.4.2. Filter……………………………………………………………………………… 26
8.4.3. Flow Decimal Point…………………………………………………………….. 26
8.4.4. Total Decimal Point…………………………………………………………….. 27
8.4.5. Loop Adjust 4mA……………………………………………………………….. 27
8.4.6. Loop Adjust 20mA……………………………………………………………… 28
8.4.7. Menu PWD……………………………………………………………………… 28
8.4.8. Restot PWD…………………………………………………………………….. 29
8.4.9. Language……………………………………………………………………….. 29
8.4.10. K-Factor Calculate…………………………………………………………… 30
9. Troubleshooting……………………………………………………………. 31
9.1. Display messages………………………………………………………………….. 31
10.K-Factor Tables…………………………………………………………….. 32
11.Ordering Data………………………………………………………………. 39

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1. Introduction
1.1. Safety Instructions
General Statements
Do not install and service the instrument without following the Instruction
Manual.
This unit is designed to be connected to other instruments which can be
hazardous if used improperly. Read and follow all associated instrument
manuals before using with this instrument.
Unit installation and wiring connections should only be performed by qualified
staff.
Do not modify product construction.
Installation and Commissioning Statements
Remove power to the instrument before wiring input and output connections.
Do not exceed maximum specifications using the instrument.
To clean the unit, use only chemical compatible products.
1.2. Unpacking
Please verify that the product is complete and without any damage. The following
items must be included:
F9.63 Electromagnetic Flow Sensor
Instruction Manual for F9.63M Flow Sensor

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2. Description
2.1. Design
The FLOWX3 NEW F9.63M Insertion Magmeter is suitable to measure flowrate in both
metal and thermoplastic pipelines.
No moving mechanical parts and the high quality materials allow the measurement of
liquids where suspended solids can be present or of abrasive liquids as long as they
are conductive and homogeneous.
The sensor can be assembled into the standard FLS fitting range so it is perfectly
interchangeable with the paddlewheel sensors. The new design allows an accurate
flow measurement over a wide dynamic range in pipe sizes from DN15 (0.5”) to
DN600 (24”).
The FLS FlowX3 F9.63 offer an indication and a 4…20 mA signal for long distance
transmission and it also provides one programmable open collector output and two
relay outputs. Self explaining calibration menus allow a customized setup of all
measuring parameters and the state of the art electronic design ensures long-term
reliable and stable signals.
2.2. Technical Features
1) Electronic box
2) PC box
3) External Earth Ground Terminal
4) Cable Gland
5) O-Ring (EPDM or FPM)
6) Sensor body 316L SS or CuNi
7) PVDF or PEEK reading head

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2.3. Operating Principle
If an electrical conductor is caused to move in a magnetic field, such movement
induces a voltage in the conductor ( Faraday’s law ). The magnetic coil in the body of
the instrument generates a magnetic field perpendicular to the flow direction. The
magnetic field and the velocity induce a voltage between the electrodes. The voltage is
directly proportional to the flow velocity.
The voltage is converted into a flow proportional 4-20 mA output signal or frequency
output signal.
3. Specifications
General
Pipe Size Range: DN15 to DN600 (0.5” to 24”). Please refer to Installation Fitting
section for more details.
Flow Rate Range: 0.15 to 8 m/s (0.15 to 25 ft/s).
Full Scale Range : 5 m/s (16,4 ft/s) standard (others available on request).
Linearity: 1% of reading + 1,0 cm/s
Repeatability: 0.5% of reading
Enclosure: IP65
Materials:
oCase: PC/PVC
oGasket: EPDM
Display:
o3 line LCD: 2 x 12 alphanumeric lines + 1 icon line
oUpdate rate: 1 second
oUser adjustable with 5 levels
Wetted Materials:
oSensor body: 316L SS/PVDF or CuNi/PVDF or 316L SS/PEEK
oO-rings: EPDM or FPM
oElectrodes: 316L SS or CuNi
Electrical
Power Supply:
o12-24 VDC + 10% regulated (reverse polarity and short circuit protected)
oMaximum current consumption: 300 mA
o Protective earth: < 10 Ω
Current output:
o4 – 20 mA, isolated, fully adjustable and reversible
o Max. loop impedance: 600 Ω @ 24 VDC
oFrequency output:
Open Collector output:
oUser selectable as MIN alarm, MAX alarm, Window alarm, Pulse Out, Off
oOptically isolated, 50 mA MAX sink, 24 VDC MAX pull-up voltage
oMax pulse/min: 300
oHysteresis: User selectable

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Relay output:
oUser selectable as MIN alarm, MAX alarm, Window alarm, Pulse Out, Off
oMechanical SPDT contact
oMax pulse/min: 180
oHysteresis: User selectable
Environmental
Storage Temperature: -10°C to +60°C (14°F to 140°F)
Ambient Temperature: 0°C to +60°C (32°F to 140°F)
Relative Humidity: 0 to 95% (non-condensing)
Fluid conditions:
ohomogeneous liquids, pastes or slurries, also with solid content
o Min Electrical Conductivity: 20 μS
oTemperature: -10°C to 60°C (14°F to 140°F) with PVDF reading head
oTemperature: -10°C to 150°C (14°F to 302°F) with PEEK reading head
Max. operating pressure:
o16 bar @ 25°C (232 psi @ 77°F)
o8.6 bar @ 60°C (124 psi @ 140°F)
Standards & Approvals
Manufactured under ISO 9001 (Quality)
Manufactured under ISO 14001 (Environmental Management)
CE
3.2. Dimensions

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4. Installation
4.1. Location
Different pipe configurations and obstacles in the flow line such as valves, elbows, pipe
bends and strainers create variations on the flow profile.
Whenever possible follow the EN ISO 5167-1 installation recommendations to locate
the sensor.
Always maximize distance between flow sensor and pump.
4.2. Mounting Position
The following configurations ensure that the pipe is always full: for a correct
measurement the sensor can NOT be exposed to air bubbles at any time.
Avoid the following situations unless you are absolutely sure the sensor is not exposed
to air bubbles.

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In gravity-flow systems the connection to the tank must be designed so the level does
not drop below the outlet: this to avoid pipe to draw air in from the tank causing an
erratic measurement of the Magmeter.
4.4. Wiring
All wiring connections to F9.63 are made via removable terminals. Flow sensor
terminals are orange, all other terminals are green.
General recommendation
Always ensure the power supply is switched off before working on the device.
Terminals accept 26 to 12 AWG (0.08 to 2.5 mm2)
Strip around 10 mm (0.4”) of insulation from the wire tips and tin bare ends to
avoid fraying.
Ferrules are suggested when connecting more than one wire to a single terminal.
Remove the upper part of the terminals for an easy cabling.
Insert wire tip or ferrule completely into the terminal and fix with the screw until
finger tight.
The Magmeter output signal may be unstable immediately after the installation.
Install the sensor in a full pipe for 24 hours will stabilize the performance. With a
very low Electrical Conductivity could be necessary a longer conditioning period.
Use electrical cables with the proper external diameter for the liquid tight
connector:
PG11: external diameter between 2-7 mm (0.079-0.276”)
PG13,5: external diameter between 5-12 mm (0.197-0.472”)

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Rear Terminal View
Power / Loop Wiring Diagram
Stand-alone application, Connection to a PLC with built-in
no current loop used power supply (3 wire connection)
Connection to a PLC / Instrument with ONE separate power supply
or

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Connection to a PLC / Instrument with TWO separate power supplies
or
Open Collector Wiring Diagram
Connection to a PLC Connection to a PLC / Instrument
Open Collector input digital input with separate Power Supply
Connection to FlowX3 Instruments
Relay Wiring Diagram
The alarm is OFF during normal operation The alarm is ON during normal operation
and goes ON according to Relay settings. and goes OFF according to Relay settings

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5. Operational Overview
The FLOWX3 NEW F9.63M Insertion Magmeter like all members of X3 Line, features a
digital display and a five-button keypad for system set-up, calibration and operation. This
section contains a description of the keypad functions and the general operation flowchart
of the instrument.
5.1. Keypad Functions
The five push buttons of the keypad are used to navigate display levels and modify
settings.
The function of each button may change according to display level; please refer
to following table:
Level Function
View Scroll through
items Scroll through items Select items marked with > --------- Go to Menu Directory Level
Menu Directory Scroll through
items Scroll through items Enter menu for editing Return to View ---------
Menu Scroll through
items Scroll through items Enter menu item for editing Return to Menu Directory ---------
Edit Modify an item
or a flashing
digit
Modify an item
or a flashing
digit
Scroll right
through
flashing digits
Return to Menu
without saving Save new settings
5.2. General Operation Flowchart
The F9.63 flow monitor and transmitter features four different levels as shown in the
following flowchart illustrating the basic navigation concepts.
View Level: this is the default level. After instrument set-up, all measured
values and status of outputs will be available. Refer to section 6. View Level for
details.
Menu Directory Level: there are two different Menu Directories for different set-
up and calibration. Refer to section 7. Menu Directory Level for details.
Access to this level can be free or password protected. Entering the correct
password allows direct access to next levels and to all editable items in all
menus, until a return to View Level.
Menu Level: the current setting for each item in a Menu can be viewed and
selected for editing at this level.
Edit Level: all instrument parameters can be set, modified and saved at this
level. Refer to section 8. Menu and Edit Levels for details.

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6. View Level
During normal operation, the flow monitor and transmitter is in View Level
displaying all measured values and the status of the analog output, O.C. and Relay
output.
If the flow monitor is in a different level and no activity occurs for more than 3
minutes, it will return to View Level.
To select the item you want displayed, press UP or DOWN arrows.
Changing display indication does not affect or interrupt instrument operation
and calculation.
Description
Flow rate and resettable totalizer value
Resettable totalizer and flow rate value
Permanent totalizer value
Flow rate value
Resettable totalizer value. Press the RIGHT arrow
key to reset. If locked, you will need to enter the
password first. Lock or unlock the total reset in
Option Menu (refer to section 8.4.8. Restot PWD for
details)
4 – 20mA Loop Output
7. Menu Directory Level
Access to this level can be free or password protected. Entering the correct password
allows direct access to next levels and to all editable items in all menus, until a return to
View Level (refer to section 8.4.7. Menu PWD to select password protected access).
Four different menus are available to fully set-up the F9.63 magmeter. These menus are
separated in two different Menu Directories.
In terms of getting started and making measurements, Calibration Menu is the most
important menu in the F9.63 and it is the only one included in the first Menu Directory.
Output Menu, Simulation Menu and Option Menu are included together in the second
Menu Directory.

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7.1. Free access (no password required)
7.2. Password protected access

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8. Menu and Edit Levels
8.1. Calibration Menu
The F9.63 basic settings are made in this menu:
8.1.1. Unit
Set the engineering units for the instant flow rate and the total flow rate.
All the options available are displayed on the LCD.
The instrument will
automatically convert the
values of the two totalizers in
the new engineering units.
To set K-Factor
To set flow rate and
totalizer Engineering Units
To set K-Factor

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8.1.2. K-Factor
Set the K-Factor to tell the monitor and transmitter how to convert the input frequency
from the flow sensor into a flow rate. The K-factor is unique to the sensor model and to
the pipe size and material.
Refer to section 10. K-Factor Tables for the correct value.
Limits: 000.01 to 99999 (the K-Factor cannot be set to 0)
8.1.3. Size
To select pipe’s size allows ASEC to improve instrument’s performance.
You can choose between standard sizes from DN15 to DN300. For pipes bigger than
DN300 choose DN300.

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8.2. Output Menu
The F9.63 analog and digital output are set-up in this menu:
8.2.1. 4 - 20mA Output
The measuring range of the flow, corresponding to the 4-20mA output current is
entered here by selecting the minimum and maximum values for the current loop. The
F9.02 will allow any value
from 0.0000 to 99999 and
the beginning of the
measuring range can be
larger than the end of it
(inverted output signal).
To set 4 – 20mA Loop
Output value
To set OPT Open Collector
Output
mode
To set R1 Relay Output mode
To set R2 Relay Output mode

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8.2.2. O.C. Output (OPT)
The mode of operation for the Open
Collector Output (OPT) can be selected
between different options: MIN alarm,
MAX alarm, Window or volumetric
Pulse.
The signal can be disabled (set to
OFF) if not used.
If the O.C. Output is programmed the
OPT icon will appear on the third line
of the display.
8.2.2.1. O.C. Output (OPT): MIN mode
The output
triggers when
the flow rate
drops below the
setpoint: LED
placed below
OPT icon will
switch on.
The output will
relax when the
flow rate moves
above the
setpoint plus the
hysteresis value.
Flow
Time
Setpoint
Hysteresis
output relaxed
output energized

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8.2.2.2. O.C. Output (OPT): MAX mode
8.2.2.3. O .C. Output (OPT): WINDOW mode
The output
triggers when the
flow rate is
greater than the
setpoint: LED
placed below
OPT icon will
switch on.
The output will
relax when the
flow rate drops
below the
setpoint plus the
hysteresis value.
Flow
Time
Hysteresis
Setpoint
output relaxed
output energized
The output
triggers when the
flow rate is
greater than the
max setpoint or
when the flow
rate drops below
the min setpoint:
LED placed
below OPT icon
will switch on.
The output will
relax when the
flow rate is
between the two
setpoint ± the
hysteresis value.

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8.2.2.4. O.C. Output (OPT): PULSE mode
8.2.3. R1 Output (OUT1)
All R1 Output (OUT1) settings repeat for R2 Output (OUT2)
The mode of operation for the
Relay Output (OUT1) can be
selected between different options:
MIN alarm, MAX alarm, or
volumetric Pulse.
The signal can be disabled (set
to OFF) if not used.
If the Relay Output is
programmed the OUT1 icon will
appear on the third line of the
display.
In PULSE mode the O.C. output will
generate a pulse when the set volume
passes the sensor.
ENTER any value from 0.0001 to 99999.
The duration of the pulse can be chosen
from 000.1 to 999.9 seconds.