Fluke Biomedical ESA601 Parts list manual

Electrical Safety
Analyzer
TE
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~ Biomedical
ESA601
Electrical Safety Analyzer
Getting Started Manual
November 2004
© 2004 Fluke Biomedical, All rights reserved. Printed in USA
Specifications subject to change without notice.

Warranty
Warranty and Product Support
Fluke Biomedical warrants this instrument against defects in materials and workmanship for one full year from the date of original purchase.
During the warranty period, we will repair or, at our option, replace at no charge a product that proves to be defective, provided you return
the product, shipping prepaid, to Fluke Biomedical. This warranty does not apply if the product has been damaged by accident or misuse or
as the result of service or modification by other than Fluke Biomedical. INNO EVENT SHALL FLUKE BIOMEDICAL BE LIABLE FOR
CONSEQUENTIAL DAMAGES.
Only serialized products and their accessory items (those products and items bearing a distinct serial number tag) are covered under this one-year
warranty. PHYSICAL DAMAGE CAUSED BY MISUSE OR PHYSICAL ABUSE IS NOT COVERED UNDER THE WARRANTY. Items such as cables
and nonserialized modules are not covered under this warranty
Recalibration of instruments is not covered under the warranty.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state, province to province, or country
to country. This warranty is limited to repairing the instrument to Fluke Biomedical’s specifications.
Warranty Disclaimer
Should you elect to have your instrument serviced and/or calibrated by someone other than Fluke Biomedical, please be advised that the original
warranty covering your product becomes void when the tamper-resistant Quality Seal is removed or broken without proper factory authorization. We
strongly recommend, therefore, that you send your instrument to Fluke Biomedical for factory service and calibration, especially during the original
warranty period, (When returning the product for any reason, be sure to follow the “Return Procedure” in “Standard Terms and Conditions’ in the
section in the Operator s Manual called “Notices.”
In all cases, breaking the tamper-resistant Quality Seal should be avoided at all cost, as this seal is the key to your original instrument warranty. In the
event that the seal must be broken to gain internal access to the instrument, you must first contact Fluke Biomedical's Technical Assistance
Department at 775-883-3400. You will be required to provide the serial number for your instrument as well as a valid reason for breaking the Quality
Seal. You should break this seal only after you have received factory authorization. Do not break the Quality Seal before you have contacted us.
Following these steps will help ensure that you will retain the original warranty on your instrument without interruption.
Manufacturing Location
The ESA601 is manufactured in Everett, WA, USA.

Table of Contents
Title Page
Introduction iii 1
Unpacking the ESA6O1 ii 1
| Storage and Maintenance i 5
| CharacteristicSs R линии 5
Top and Side Panels eee 5
Back Panel ............ enses 13
PoweringUp.................................. emer 14
SUDDO manen esine esa aaa 14
Selecting Language Options i 14
| Selecting the Printer Output unes εκει 15
| Connecting the Device Under Test... sisi 16
Selecting the Test Load... siennes 17
SelectingtheCOperatingMode.................................... nn 17
Performing Electrical Safety Tests ............... ie 17
Error CodeS K KEE L KOREK RR KERR HERO KRK P R R 18
Power-Up Diagnostic Errors eee 18
StartupDiagnostic Errors.................................. eee 19

ESA601
Getting Started Manual
ЗА РЯ 20
Specifications... esse линии 21
General Specifications............................. een 21
Performance Specifications em 22
Leakage-Current Measurement ss 22
Voltage Measurement issu 22
Earth-Resistance Measurement ss 23
Insulation Measurement... issue 23
VDE Differential Current... sienne 23
Mains on Applied Parts sise 24
Input/Output-Connection Specifications ss 24
Computer-Setup Specifications... een nné nné 25
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Table
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List of Tables
Title Page
ESA601 Electrical Safety Analyzer (8 versions) <<<c<<<c<<%<©©<ktrera 2
ACCESSories ei АЯ 3
Top and Side Panel Features... eme 7
BackPanelFeatures........................................... erene 13
Power-Up Diagnostic Error Codes eee Ran 18
Startup Diagnostic Error COd8S se 19

List of Figures
Figure Title Page
1. TopandSidePanelViewsoftheESA4601..................................... eee 6
2. Back Panel View of the ESA601 (IEC) … せ ii ierceaerenrns 11
3. Back Panel View of the ESA601 (AAMI) ui nger 12
4. The ESA601 Connected to a Device Under Test een 16

ESA601
Getting Started Manual
A A Warning. Read before using Analyzer.
To avoid possible electrical shock or personal injury, follow these guidelines:
Do not use the ESA601 in any manner not specified in the Operator's Manual.
Before connecting or disconnecting a DUT to the ESA601, the FUNCTION-SELECTION KNOB should be
set to the OFF position.
Exercise extreme caution when a shock hazard is present at the instrument's measurement terminals
during the following tests:
= Mains-Insulation test
» Applied-Parts-Insulation test
" o Mains-on-Applied-Parts-Leakage-Current test
" Equivalent-Device-Leakage-Current test
» Equivalent-Patient-Leakage-Current test
Always turn OFF power to the ESA601 and unplug the power cord before cleaning the outer surface.
Portable devices located in isolated power systems should be tested on an earth-referenced power
system. Either remove the DUT to an area with an earth-referenced power system, or use an extension
cord to bring earth-referenced power to the DUT.
Inspect the product, if the instrument appears damaged or appears to operate in a manner not specified
in the manual, DO NOT CONTINUE USE. Return the product for service.
Avoid spilling liquids on the analyzer; fluid seepage into internal components creates corrosion and a
potential shock hazard. Do not operate the instrument if internal components are exposed to fluid.
Do not open this product. There are no user replaceable parts.
vi

Warnings (continued)
Caution
The ESA601 should be calibrated annually. Only qualified technical personnel should perform
troubleshooting and service procedures on the ESA601.
Do not expose the system to temperature extremes. Ambient operating temperatures should
remain between 10 to 40 °C. System performance may be adversely affected if temperatures
fluctuate above or below this range.
Clean only with a damp, lint-free cloth, using a mild detergent, and wipe down gently.
Before each use, inspect the test-lead ends for possible wear, cracks or breaks.
Take leakage-current measurements only after earth resistance is measured and found to be
compliant with the applied safety limit.
If the DUT fails the Protective-Earth-Resistance test, the operator must discontinue testing and
label the DUT defective.*
if any single test fails, the test must be discontinued immediately and the DUT labeled defective.*
"in order for the ESA601 Controller Software to comply with these statements, “Stop Autosequences On
Failures” would need to be checked on the General tab, under the System Configure menu.

Introduction
This Getting Started Guide provides basic information on
Fluke Biomedical's ESA601™ Electrical Safety Analyzer
(hereafter called the ESA601). Refer to the Operator’s
Manual (provided on the CD) for complete operating
instructions.
Table 1 lists the eight available versions of the ESA601
Electrical Safety Analyzer.
Getting Started Manual
Unpacking the ESA601
Using Table 2 as a reference, unpack the ESA601 and its
accessories from the shipping carton. Check for missing
parts and inspect the unit carefully for damage, such as
cracks, dents or bent parts. If items are missing or any
physical damage is apparent, please call Fluke
Biomedical for assistance. For information on ways to
contact Fluke Biomedical, see the section in this manual
called “Support.” Also, notify the carrier if the damage
appears to be the result of a shipping mishap.

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0000
ESA601
Getting Started Manual
Table 1. ESA601 Electrica! Safety Analyzer (8 versions)
。 DUT Outlet Detachable Language
Version (Test Receptacle) Power Cord Overlay Model #
Australian Australia/New Australian English 1 ESA601-AUS
Zealand
ASINZ 3112-1993
ROW Schuko CEE7 European English 1 ESA601-SHK
(international)
French Schuko CEE7 European French ESA601-FRA
German Schuko CEE7 European German ESA601-DEU
Italian Schuko CEE7 European Italian ESA601-ITAL
United United Kingdom British English 1 ESA601-UK
Kingdom BS 1363A
United United States 120V/15A English 1 ESA601-USA/IEC
States NEMA 5-15R (IEC
Terms)
United United States 120 V/15A English 2 ESA601-USA
States NEMA 5-15R (AAMI
Terms)

Electrical Safety Analyzer
Unpacking the ESA601
Table 2. Accessories
item Part Standard Optional
Number Accessory Accessory
RED test lead with probe 2391738 X
BLACK test lead with probe 2391723 X
ESA601 Operator’s Manual & 2388919 X
Controller Software CD
Serial cable (Null Modem) 2238626 X
ESA601 Getting Started 2243822 X
Five alligator/banana plug adapters 2391714 X
Soft-sided carrying case 2248650 X
Country-specific power cord X

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ii
ESA601
Getting Started Manual
Table 2. Accessories (cont.)
Нет Part Standard Optional
Number Accessory Accessory
DPU414 serial printer, 40 columns 2248899 X
with choice of AC adapter
120-V AC adapter 2235375
or 220-V AC adapter 2235382
North American 220-V adapter kit 2185787 X
U.S. 220 V power cord 2238671 X
DPU414 serial printer cable 2238659 X
Alligator clamp 2004175 X
Banana/ECG adapters 2391669 X
ESA601 Service Manual 2243831 X

Storage and Maintenance
As with most electronic equipment, the ESA601 should be
operated in a dry area within normal temperature limits
(10 °C to 40 °C). The maximum relative humidity at
temperatures up to 31 °C is 80 %, decreasing linearly to
50 % relative humidity at 40 °C.
There are no special storage requirements. However,
when storing the unit, maintain the storage temperature
between -25 °C and 50 °C.
Although the power output from the ESA601 is not
potentially dangerous, internal circuits carry potentially
lethal voltages and currents. For safety reasons,
maintenance requiring internal access should be
performed only by an experienced technician.
Electrical Safety Analyzer
Storage and Maintenance
Characteristics
The following two sections will help familiarize you with
the ESA601 Electrical Safety Analyzer's controls and
features.
Top and Side Panels
Table 3 lists and describes the controls (called out in
Figure 1) located on the top and side panels of the
ESA601. Some controls will have two names. The first
name is the IEC nomenclature and the second, the AAMI
nomenclature.

ESA601
Getting Started Manual
ayg01f.eps
Figure 1. Top and Side Panel Views of the ESA601

Electrical Safety Analyzer
Characteristics
Table 3. Top and Side Panel Features
Name | Description
TEST RECEPTACLE An equipment outlet, specific to the version of the instrument, that
provides a DUT connection:
AS 3112-1993 (Australia); BS 1363A (English —United Kingdom);
NEMA 5-15R (English —United St ates); Schuko CEE7 (French,
German, Italian, and ROW [international]).
OPEN-NEUTRAL INDICATOR An LED next to the NEUTRAL SWITCH, which illuminates with an amber
light (OPEN) if Equipment L2 is OPEN.
OPEN-EARTH INDICATOR OROPEN | An LED next to the EARTH (or GROUND) SWITCH, which illuminates with an
GROUND INDICATOR amber light (OPEN) if Equipment Earth is OPEN.
REVERSE-STATUS INDICATOR (DUT | An LED next to the POLARITY SWITCH, which illuminates with an amber
POLARITY) light (REVERSE) if the Equipment-Outlet polarity is reversed.
POLARITY SWITCH A rocker switch (toggle) with two positions (NORMAL, REVERSE), which
reverses the polarity of the Equipment Outlet voltage.
EARTH SWITCH OR GROUND A rocker switch (toggle) with two positions (CLOSED, OPEN), which opens
the connection between Mains Earth and Equipment Earth (GROUND).
NEUTRAL SWITCH A rocker switch (toggle) with two positions (CLOSED, OPEN), which opens
the L2 line on the Mains side of the Mains POLARITY SWITCH.

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ESA601
Getting Started Manual
Table 3. Top and Side Panel Features (cont.)
No. Name Description
8 M.A.P./ VDE EQUIV INSUL SWITCH A rocker switch with three positions (NORMAL, OFF, REVERSE). The
OR ISO VDE EQUIV INSUL SWITCH NORMAL and REVERSE positions are momentary, while the natural resting
position is OFF. When the MAINS APPLIED PARTS (or LEAD ISOLATION)
leakage-current test function is selected, this switch permits NORMAL and
REVERSE polarity of the isolated Mains voltage. When either the VDE:
EQUIV PATIENT Or VDE:EQUIV DEVICE function is selected, this switch
permits NORMAL and REVERSE polarity of the isolated Mains voltage.
When either the MAINS INSUL Or AP INSUL (Or LEADS INSUL) function is
selected, this switch enables the insulation-test voltage if (and only if)
the switch is held down in the NORMAL position.
9 FUNCTION-SELECTION KNOB A rotary switch with unlimited rotation, which enables the selection of
any of sixteen functions.
10 PRINT SWITCH À rocker switch with a momentary activation in the upward position,
which sends the current measurement value to an ASCII text printer
through the tester s RS-232 serial port. Applies only to Local Mode.
11 OVER-RANGE-STATUS INDICATOR An LED to the upper right of the PRINT SWITCH, which illuminates with a
solid red light (OVER RANGE) if the input exceeds measurement range.

Electrical Safety Analyzer
Characteristics
Table 3. Top and Side Panel Features (cont.)
No.
Name Description
12
HIGH-VOLTS-STATUS INDICATOR
A A
An LED to the lower right of the PRINT SWITCH, with caution symbols
underneath, which iluminates with a flashing RED light (HIGH VOLTS) if
M.A.P. voltage or 500 V DC is present on either the applied parts or
L1/L2 on the equipment outlet.
13 OHMS-FUNCTION SWITCH A rocker switch that is functional only while the FUNCTION-SELECTION
KNOB is positioned at the EARTH RES O (Or GROUND WİRE RES 0) function.
This switch utilizes three positions (OFFSET / ZERO 0, OFF, MEASURE (2).
The mutually exclusive OFFSET / ZERO O and MEASURE © positions are
momentary, while the natural resting position is OFF. A one-amp supply
is turned ON when the switch is depressed to either the OFFSET / ZERO 0
Of MEASURE 2 position, and is turned OFF when the switch is released.
Meter readings are saved on the display for printing (if desired) upon
release of the switch. A null offset is generated when OFFSET / ZERO O is
depressed and the meter reads < 0.150 ohms; OL displays if a null
offset was not generated. The null value is stored until another null is
done.
14 APPLIED-PARTS-SELECTION KNOB
OR ECG-LEADS-SELECTION KNOB
A rotary switch with eleven usable positions, which enables the
selection of any individual —or all ten —applied parts (or ECG Leads)
connectors.

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ESA601
Getting Started Manual
Table 3. Top and Side Panel Features (cont.)
No. Name Description
15 SIGNAL CONNECTIONS Three safety-style banana jacks, which provide signal connections:
RED -signal input connection fo r Dual-Lead-Voltage, Dual-Lead-
Leakage, and Protective-Earth-Resistance (or Ground-Wire-Resistance)
tests, and Leakage Currents; GREEN ~ direct connection to Equipment
Outlet Earth; and BLACK -signal input connection for Dual-Lead-
Voltage and Dual-Lead-Leakage tests.
16 POWER-STATUS INDICATORS Two LEDs next to the POWER SWITCH. The lower LED illuminates with a
green light (POWER) when the tester is switched on, while the upper LED
iluminates with a RED light (POWER FAULT) if the inlet polarity is
reversed, or there is a fatal error at power-up.
17 POWER SWITCH A rocker switch (toggle) with two positions (ON, OFF), which controls
operating power to the tester.
18 POWER (MAINS) INLET Accepts a standard IEC 60320-1 / C19 Mains inlet rated at 16 A and
250 V for Class-1 equipment in cold conditions.
19 LOAD-SELECTION SWITCH A slide switch, which permits the selection of either the ANSI / AAMI
ES1 or the IEC 60601-1 patient load
20 RS-232 PORT À serial interface, which, in Remote Mode, enables remote operation of
the ESA601, and provides a download port for processor firmware. In
Local Mode, this port can be used to output test results to a serial ASCII
printer when the PRINT SWITCH is pressed.
10

Electrical Safety Analyzer
Characteristics
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Figure 2. Back Panel View of the ESA601 (IEC)
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