Fluke BT21ANG User manual

May 2014 Rev.1, 07/15
© 2014, 2015 Fluke Corporation. All rights reserved. Specifications are subject to change without notice.
All product names are trademarks of their respective companies.
BT521
Battery Analyzer
Users Manual
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LIMITED WARRANTY AND LIMITATION OF LIABILITY
Each Fluke product is warranted to be free from defects in material and workmanship under normal use and
service. The warranty period is three years and begins on the date of shipment. Parts, product repairs, and
services are warranted for 90 days. This warranty extends only to the original buyer or end-user customer of
a Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any product which, in
Fluke's opinion, has been misused, altered, neglected, contaminated, or damaged by accident or abnormal
conditions of operation or handling. Fluke warrants that software will operate substantially in accordance
with its functional specifications for 90 days and that it has been properly recorded on non-defective media.
Fluke does not warrant that software will be error free or operate without interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers
only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is
available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the
applicable international price. Fluke reserves the right to invoice Buyer for importation costs of
repair/replacement parts when product purchased in one country is submitted for repair in another country.
Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price, free of charge repair,
or replacement of a defective product which is returned to a Fluke authorized service center within the
warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center to obtain return
authorization information, then send the product to that service center, with a description of the difficulty,
postage and insurance prepaid (FOB Destination). Fluke assumes no risk for damage in transit. Following
warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke
determines that failure was caused by neglect, misuse, contamination, alteration, accident, or abnormal
condition of operation or handling, including overvoltage failures caused by use outside the product’s
specified rating, or normal wear and tear of mechanical components, Fluke will provide an estimate of repair
costs and obtain authorization before commencing the work. Following repair, the product will be returned to
the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges
(FOB Shipping Point).
THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY
OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE
FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES,
INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE OR THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or
limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not
apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court or other
decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any other
provision.
11/99
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i
Table of Contents
Chapter Title Page
1 Product Overview and Specifications ............................................... 1-1
Introduction............................................................................................ 1-1
Contact Fluke ........................................................................................ 1-1
Product Overview .................................................................................. 1-1
Standard Equipment.............................................................................. 1-3
Safety Information ................................................................................. 1-5
Radio Frequency Data .......................................................................... 1-8
Keys and I/O Terminals......................................................................... 1-8
LCD Display .......................................................................................... 1-10
Specifications ........................................................................................ 1-11
General Specifications....................................................................... 1-11
Accuracy Specifications..................................................................... 1-12
Records Capacity .............................................................................. 1-13
2 Setup .................................................................................................... 2-1
Introduction............................................................................................ 2-1
Tilt Stand ............................................................................................... 2-1
Belt Strap............................................................................................... 2-2
Adjust Display Contrast ......................................................................... 2-3
Set Language ........................................................................................ 2-3
Set Date and Time ................................................................................ 2-3
Turn On/Off Beep .................................................................................. 2-4
AutoHold and AutoSave Modes ............................................................ 2-4
Set Auto Power Off Time....................................................................... 2-5
View Device Information........................................................................ 2-6
Reset to Factory Mode .......................................................................... 2-6
View Memory Usage Information .......................................................... 2-6
3 Use the Product................................................................................... 3-1
Introduction............................................................................................ 3-1
Switch Between Meter Mode and Sequence Mode............................... 3-1
Use a Profile in Sequence Mode........................................................... 3-3
Manage Profiles................................................................................. 3-3
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BT521
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ii
Create a Profile.................................................................................. 3-4
Edit a Profile ...................................................................................... 3-5
Edit a Profile During Creation ........................................................ 3-5
Modify a Profile During Measurement ........................................... 3-5
Load a Profile .................................................................................... 3-5
Load a Profile When Switched to Sequence Mode ....................... 3-6
Load a Profile During Measurement in Sequence Mode............... 3-6
Make Measurements............................................................................. 3-7
Test Battery Internal Resistance and Voltage ................................... 3-7
Battery Test Probes....................................................................... 3-8
View Test Readings on the Screen ............................................... 3-9
Measure Strap resistance in sequence mode ............................... 3-10
Save Battery Test Readings.......................................................... 3-10
Erase Test Readings ..................................................................... 3-10
Activate Low-Pass Filter for Resistance Measurement ................. 3-10
Set Measurement Thresholds ....................................................... 3-11
How the Thresholds Work ............................................................. 3-11
Measure Discharge Voltage .............................................................. 3-12
Make Measurements ..................................................................... 3-12
Typical Display .............................................................................. 3-12
Measure DC Voltage ......................................................................... 3-14
Set Measurement Range............................................................... 3-14
Save DC Voltage Readings........................................................... 3-14
Measure AC Voltage ......................................................................... 3-15
Measurement Range ..................................................................... 3-15
Save AC Voltage Readings ........................................................... 3-15
Measure Ripple Voltage .................................................................... 3-16
Set Measurement Range............................................................... 3-16
Save Ripple Voltage Readings...................................................... 3-16
Measure Current (AUX Function)...................................................... 3-17
Set Measurement Range............................................................... 3-17
Save Current Measurement Readings .......................................... 3-17
Use the i410 Current Clamp .......................................................... 3-17
Measure Voltage with TL175............................................................. 3-18
4 Use the BTL21 Interactive Test Probe ............................................... 4-1
Introduction............................................................................................ 4-1
BTL21 Overview.................................................................................... 4-1
Connect the Probe to the Product ......................................................... 4-2
Configure the Interactive Test Probe on the Product ............................ 4-2
Set the Audio..................................................................................... 4-2
Set Temperature Unit ........................................................................ 4-2
Set Emissivity Value.......................................................................... 4-3
Turn On/Off Power ................................................................................ 4-5
Understand the Display ......................................................................... 4-5
Long and Short Extenders..................................................................... 4-6
Replace the Probe Tips......................................................................... 4-7
Zero Calibration..................................................................................... 4-8
Measure Temperature........................................................................... 4-9
5 View Memory ....................................................................................... 5-1
Introduction............................................................................................ 5-1
View Data Saved in Meter Mode........................................................... 5-1
Delete Data Saved in Meter Mode ........................................................ 5-2
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Contents (continued)
iii
View Profiles Saved in Sequence Mode ............................................... 5-3
Delete Profiles Saved in Sequence Mode............................................. 5-3
6 Connection to PC or Mobile Device................................................... 6-1
Introduction............................................................................................ 6-1
Connect the Product to PC.................................................................... 6-1
Connect the Product to a Mobile Device ............................................... 6-2
7 Maintenance......................................................................................... 7-1
Introduction............................................................................................ 7-1
Install or Replace the Battery Pack ....................................................... 7-3
Replace the Fuse .................................................................................. 7-4
Clean the Product.................................................................................. 7-5
Charge the Battery ................................................................................ 7-5
Parts and Accessories........................................................................... 7-7
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v
List of Tables
Table Title Page
1-1. Standard Equipment.................................................................................. 1-3
1-2. Symbols..................................................................................................... 1-7
1-3. Keys .......................................................................................................... 1-8
1-4. Typical Elements on the LCD Display ....................................................... 1-10
4-1. Elements of the Interactive Test Probe ..................................................... 4-2
4-2. Emissivity Table ........................................................................................ 4-3
4-3. Typical Elements on the BTL21 Display.................................................... 4-5
7-1. Parts and Accessories............................................................................... 7-7
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vii
List of Figures
Figure Title Page
1-1. Standard Equipment.................................................................................. 1-4
1-2. I/O Terminals............................................................................................. 1-9
2-1. Tilt Stand. .................................................................................................. 2-1
2-2. The Belt Strap ........................................................................................... 2-2
3-1. Test Battery Internal Resistance and Voltage ........................................... 3-7
3-2. Connect Test Probe to Battery .................................................................. 3-8
3-3. Measure DC Voltage ................................................................................. 3-14
3-4. Measure AC Voltage ................................................................................. 3-15
3-5. AUX function ............................................................................................. 3-17
3-6. Measure DC Voltage with TL175 .............................................................. 3-18
4-1. BTL21 Interactive Test Probe.................................................................... 4-1
4-2. Long and Short Probes ............................................................................. 4-6
4-3. Replace the 4-Wire Pins............................................................................ 4-7
4-4. Zero Calibration Setup .............................................................................. 4-8
4-5. Meaure the Temperature of a Battery Pole ............................................... 4-9
6-1. Connection to PC ...................................................................................... 6-1
7-1. Install or Replace a Battery Pack .............................................................. 7-3
7-2. Replace the Fuse ...................................................................................... 7-4
7-3. Charge the Battery .................................................................................... 7-6
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1-1
Chapter 1
Product Overview and Specifications
Introduction
This chapter supplies information about the Product, safety information, contact
information, and specifications.
Product Overview
The Fluke BT521 Battery Analyzer (the Product) is a multifunctional meter designed for
the test and measurement of a stationary battery system. The Product can measure the
battery internal resistance and voltages. These measurements can be used to determine
the overall condition of the system. It can also measure electrical parameters for battery
system maintenance, including dc voltage up to 1000 V, ac voltage up to 600 V, and
ripple voltage.
Features of the Product include:
•CAT III 600 V Safety Rated – The Product can measure a maximum of 600 V ac in
a Category III environment.
•Battery Internal Resistance – Via the Kelvin connections, the Product measures
the internal resistance. An increase in the internal resistance from a known baseline
indicates the battery is deteriorating. The testing takes less than 3 seconds.
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BT521
Users Manual
1-2
•Battery Voltage – During the internal resistance test, the Product also measures the
voltage of the battery under test.
•Negative Post Temperature – With the BTL21 Interactive Test Probe, the Product
measures the negative post temperature via an IR sensor near the black test tip.
During the test of battery internal resistance, the temperature reading shows on the
LCD display of the interactive test probe and is stored in the Product memory.
•Discharge Volts – The Discharge mode collects the voltage of each battery several
times at a certain interval during a discharge or load test. Users can calculate the
time a battery takes to drop to the cut-off voltage and use this time to determine the
capacity loss of this battery.
•Ripple Voltage Test – Measures the unwanted residual ac component of the
rectified voltage in dc charging and inverter circuits. Allows users to test ac
components in dc charging circuits and find one of the root causes of battery
deterioration.
•Current: Via the clamp accessory and adapter, the AC and DC current can be tested
and then stored in the memory.
•Meter and Sequence Modes – The Meter mode is used for a quick test or trouble-
shooting. In this mode you can save and read the readings in a time sequence. The
Sequence mode is for maintenance tasks with multiple power systems and battery
strings. Before a task starts, users can configure a profile for the task for data
management and report generation.
•Threshold and Warning – Users can configure a maximum of 10 sets of thresholds
and receive a Pass/Fail/Warning indication after each measurement.
•AutoHold – When AutoHold is turned on, the Product freezes the reading when it
remains stable for 1 second. The frozen reading is released when a new
measurement starts.
•AutoSave – When the AutoSave mode is on, measured values are saved to the
internal memory of the Product automatically after AutoHold.
•Fluke Battery Analyzer Software – Easily import data from the Product to a PC.
The measurement data and battery profile information is stored and archived with the
Analyzer Software and can be used for comparison and trend analysis. All
measurement data, battery profile and analysis information can be used to easily
generate reports.
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Product Overview and Specifications
Standard Equipment 1
1-3
Standard Equipment
Items listed in Table 1-1 are included with the Product. Figure 1-1 shows the items.
Table 1-1. Standard Equipment
Item No. Description Quantity
Mainframe 1
BTL10, Basic Test Lead 1
TL175, TwistGuard™ Test Leads 1
BTL_A, Voltage/Current Probe Adapter 1
BTL21, Interactive Test Probe set, with extender and
temperature sensor 1
i410, AC/DC Current Clamp 1
BP500, 7.4 V 3000 mAh Lithium-ion battery 1
BC500, 18 V dc charger 1
Power cord 1
Standard mini-b USB cable (cable length: 1 m) 1
BCR, Zero calibration board 1
Shoulder strap 1
Belt strap 1
Magnetic plate 1
C500L Soft carrying case, large 1
Spare fuse 2
Paper battery tags 100
-- Safety Sheet, not shown 1
-- Warranty card, not shown 1
-- Quick Reference Guide, not shown 1
-- FlukeView®Battery (CD) containing USB driver and manuals
in all languages, not shown 1
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BT521
Users Manual
1-4
CLAMP METER
i410
ZEROA
CAT 600V
600A
600V
6
8
12 13
14
17
9
11
15 16
10
1 3
2
4
5
7
hsz056.eps
Figure 1-1. Standard Equipment
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Product Overview and Specifications
Safety Information 1
1-5
Safety Information
A Warning identifies conditions and procedures that are dangerous to the user. A
Caution identifies conditions and procedures that can cause damage to the Product or
the equipment under test.
Warning
To prevent possible electrical shock, fire, or personal injury:
•Carefully read all instructions.
•Read all safety information before you use the Product.
•Use the Product only as specified, or the protection supplied
by the Product can be compromised.
•Do not use the Product around explosive gas, vapor, or in
damp or wet environments.
•Do not use the Product if it is damaged.
•Do not use the Product if it operates incorrectly.
•Do not apply more than the rated voltage, between the
terminals or between each terminal and earth ground.
•Do not touch voltages > 30 V ac rms, 42 V ac peak, or 60 V dc.
•Do not exceed the Measurement Category (CAT) rating of the
lowest rated individual component of a Product, probe, or
accessory.
•Do not use the HOLD function to measure unknown potentials.
When HOLD is turned on, the display does not change when a
different potential is measured.
•Use the Current Clamp only as specified in the operating
instructions. Otherwise the clamp’s safety features may not
protect you.
•Do not hold the Current Clamp anywhere beyond the tactile
barrier.
•Before each use, inspect the Current Clamp. Look for cracks
or missing portions of the clamp housing or output cable
insulation. Also look for loose or weakened components. Pay
particular attention to the insulation surrounding the jaws.
•Never use the clamp on a circuit with voltages higher than 600
V (CAT III) or a frequency higher than 400 Hz.
•Use extreme caution when working around bare conductors or
bus bars. Contact with the conductor could result in electric
shock.
•Do not use test leads if they are damaged. Examine the test
leads for damaged insulation or exposed metal, or if the wear
indicator shows. Check test lead continuity.
•Connect the common test lead before the live test lead and
remove the live test lead before the common test lead.
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BT521
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1-6
•Avoid simultaneous contact with battery and frame racks or
hardware that may be grounded.
•Comply with local and national safety codes. Use personal
protective equipment (approved rubber gloves, face
protection, and flame-resistant clothes) to prevent shock and
arc blast injury where hazardous live conductors are exposed.
•Examine the case before you use the Product. Look for cracks
or missing plastic. Carefully look at the insulation around the
terminals.
•Use only correct measurement category (CAT), voltage, and
amperage rated probes, test leads, and adapters for the
measurement.
•Measure a known voltage first to make sure that the Product
operates correctly.
•Limit operation to the specified measurement category,
voltage, or amperage ratings.
•Keep fingers behind the finger guards on the probes.
•Remove all probes, test leads, and accessories before the
battery door is opened.
•Use the correct terminals, function, and range for
measurements.
•Use only current probes, test leads, and adapters supplied
with the Product.
•Install the CAT III protective cap of test lead when you use the
product in CAT III environment. The CAT III protective cap
decreases the exposed probe metal to < 4 mm.
•Do not operate the Product with covers removed or the case
open. Hazardous voltage exposure is possible.
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Product Overview and Specifications
Safety Information 1
1-7
See Table 1-2 for a list of symbols used in this manual and on the Product.
Table 1-2. Symbols
Symbol Description Symbol Description
WARNING. RISK OF DANGER.
See manual. AC (Alternating Current)
WARNING. HAZARDOUS
VOLTAGE. Risk of electric shock. DC (Direct Current)
Earth Fuse

Measurement Category II is
applicable to test and measuring
circuits connected directly to
utilization points (socket outlets
and similar points) of the low-
voltage MAINS installation.

Measurement Category III is applicable to
test and measuring circuits connected to the
distribution part of the building’s low-voltage
MAINS installation.

Measurement Category IV is
applicable to test and measuring
circuits connected at the source
of the building’s low-voltage
MAINS installation.
Conforms to relevant South Korean EMC
Standards.
Certified by TÜV SÜD Product
Service. Certified by CSA Group to North American
safety standards.
Conforms to European Union
directives. Conforms to relevant Australian EMC Standards.

This product complies with the WEEE Directive marking requirements. The affixed label
indicates that you must not discard this electrical/electronic product in domestic household
waste. Product Category: With reference to the equipment types in the WEEE Directive Annex
I, this product is classed as category 9 "Monitoring and Control Instrumentation" product. Do
not dispose of this product as unsorted municipal waste.
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BT521
Users Manual
1-8
Radio Frequency Data
See the Radio Frequency Data for Class A file on the Fluke website.
Keys and I/O Terminals
Table 1-3 identifies and describes the keys.
Table 1-3. Keys
1 2 3
5
6
89 4
7
hsz001.eps
Item Key Function
12
34 Softkeys that work flexibly for various functions on the display.
LSelects an item in a menu and scrolls through information.
Switches between manual ranging and auto ranging. Cycles through all ranges in
manual ranging mode.
Turns on or turns off backlight.
Opens the Setup menu for configurations such as contrast, language, date/time,
and power off time.
Enables connection between the Product and nearby mobile devices for data
transmission.
M
Switches between Meter and Sequence measurement modes. For details, see
Chapter 3. Switches between Meter and Sequence memories. For details, see
Chapter 5.
Turns on or turns off the Product.
Freezes the current reading on the display and allows the display reading to be
saved.
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Product Overview and Specifications
Keys and I/O Terminals 1
1-9
Figure 1-2 shows the terminals of the Product.
hsz002.eps
Figure 1-2. I/O Terminals
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BT521
Users Manual
1-10
LCD Display
The Product has an LCD display that shows different elements for each measurement
function. Table 1-4 describes the typical elements for battery internal resistance
measurement in Sequence mode.
Table 1-4. Typical Elements on the LCD Display
1 2 3 4 5 6 7
8
9
10
11
12
13
18
19
21
22
20
141516
17
hsz055.e
p
s
Item Description Item Description
Profile name Progress bar (Sequence mode only)
Bluetooth connection is on Average readings

Probe connection status. A full circle means
connected; an empty circle means not
connected
Softkey F4 – Profile

Temperature module connection status. A
full circle means connected; an empty circle
means not connected
Softkey F3 – Threshold
Current date Softkey F2 – Low Pass Filter
Current time Softkey F1 – Save (save current reading)
Battery usage Tested batteries VS Total number of
batteries in a string
Threshold indication Cursor position
Test result (PASS, WARN, or FAIL) At least one “data hold” succeeded (manual
or auto)
Reading of battery internal resistance AutoHold function enabled
Voltage reading AutoSave function enabled
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Product Overview and Specifications
Specifications 1
1-11
Specifications
General Specifications
Fuse Protection for Resistance...................... 0.44 A (44/100 A, 440 mA), 1000 V FAST Fuse, Fluke specified part
only
Power Supply
Battery power...................................................... BP500 smart battery pack: double cell lithium-ion, 7.4 V, 3000 mAh
Battery life........................................................... >8 hours in continuous full-load operation
Battery charging time.......................................... ≤4 hours
Power adapter output voltage............................. Use only BC500 battery charger: 18 V, 840 mA
Line power .......................................................... 100 V ac to 240 V ac adapter with country specific plug
Frequency........................................................... 50 Hz to 60 Hz
Temperature
Operating ............................................................ 0 °C to 40 °C
Storage ............................................................... -20 °C to 50 °C
Lithium-ion battery charging ............................... 0 °C to 40 °C
Relative Humidity (non-condensing, 10 °C)
Operating............................................................ ≤80 % at 10 °C to 30 °C
≤75 % at 30 °C to 40 °C
Altitude
Operating............................................................ 2,000 m
Storage ............................................................... 12,000 m
Temperature Coefficient....................................... 0.1 x (specified accuracy) /°C (<18 °C or >28 °C)
Size......................................................................... 58 x 103 x 220 (mm)
Weight .................................................................... 850 g
Memory
Data/Setup flash memory ................................... 4 MB
Real-Time Clock .................................................... Time and date stamp for measurement. The RTC works >50 days
without battery.
IP Rating ................................................................ IEC 60529: IP 40
Safety ..................................................................... IEC 61010-1, IEC 61010-2-030, IEC 61010-031, Pollution Degree 2
600 V CAT III, 1000 V dc max; Derated to CAT II with CAT II probe cap
installed
EMI, RFI, EMC, RF ................................................. IEC 61326-1, IEC 61326-2-2, EN 300 328, EN 301 489-1, EN 301 489-
17, FCC Part 15 Subpart C Sections 15.207, 15.209, 15.249
CONTAINS FCC IDs: T68-FWCS, XDULE40-S2
IC: 6627A-FWCS, 8456A-LE4S2
Electromagnetic Compatibility ............................ Applies to use in Korea only. Class A Equipment (Industrial
Broadcasting & Communication Equipment)[1]
[1] This product meets requirements for industrial (Class A) electromagnetic wave equipment and seller or user should take notice of it.
This equipment is intended for use in business environments and is not to be used in homes.
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BT521
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1-12
Accuracy Specifications
Accuracy is specified for a period of one year after calibration, at 18 °C to 28 °C (64 °F
to 82 °F), with relative humidity to 80 %. Accuracy specifications are given as: ±([% of
reading] + [number of least significant digits]). Accuracy specification assumes ambient
temperature stable ±1 °C.
Function Range Resolution Accuracy
Battery Internal Resistance[1]
3 mΩ0.001 mΩ1 % + 8
30 mΩ0.01 mΩ0.8 % + 6
300 mΩ0.1 mΩ0.8 % + 6
3000 mΩ1 mΩ0.8 % + 6
V dc
6 V 0.001 V
0.09 % + 5
60 V 0.01 V
600 V 0.1 V
1000 V 1 V
V ac (45 Hz to 500 Hz with low-
pass filter) 600 V 0.1 V 2 % + 10
Frequency (Display with V ac,
A ac using i410)[2]
Trigger level: ≥10 mV @V ac;
≥10 A @A ac
45 Hz to 500 Hz 0.1 Hz 0.5 % + 8
AC Voltage Ripple (20 kHz
max)
600 mV
6000 mV
0.1 mV
1 mV
3 % + 20
3 % + 10
Amps dc/Amps ac (With
accessory Fluke i410) 400 A 1 A 3.5 % + 2
Temperature 0 °C to 60 °C 1 °C 2 °C (typical)
[1] The measurement is based on ac injection method. The injected source signal is <100 mA, 1 kHz.
[2] For A ac frequency measurement, the range is 45 Hz to 400 Hz.
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Product Overview and Specifications
Specifications 1
1-13
Records Capacity
Function Meter Mode Sequence
Battery Internal Resistance Saved by test sequence with
time stamp, up to 999 records Up to 450 records in one profile
Battery Voltage
Display and save with battery
internal resistance, up to 999
records
Display and save with battery
internal resistance, up to 450
records in one profile
Discharge Voltage Not available Support up to 8 rounds for up to
450 batteries in one profile
Negative Post Temperature Display on BTL 21 only, up to
999 records
Display on BTL 21 only, up to
450 records for one profile
V dc Up to 999 records Up to 20 records in one profile
V ac Up to 999 records Display and save with V ac, up
to 20 records in one profile
Hz Display and save with V ac, up
to 999 records
Display and save with V ac, up
to 20 records in one profile
AC Voltage Ripple Up to 999 records Up to 20 records in one profile
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