Fluke VIBGUARD IIoT Guide

VIBGUARD®
IIoT
Commissioning
Edition:01.10.2018
Doc. no.:LIT 78.221.EN
Translation of the German manual
Type: VIB 7.800, VIB7.810, VIB 7.811, VIB 7.815, VIB7.820, VIB
7.825 Serial number and year of manufacture: see type plate
PRODUCER: Fluke Deutschland GmbH, Freisinger Str. 34, 85737
Ismaning, Germany, + 49 89 99616-0, www.pruftechnik.com
This manual is only intended for use with GL-
certified VIBGUARD CMS on wind turbines.

LEGAL NOTES
Protection notice
These instructions and the product described herein are protected by copyright. The authors
reserve all rights. These instructions must not be copied, reproduced translated or made availa-
ble to third parties in any other form - in part or in full - without prior approval.
Exclusion of liability
Any claims against the authors in relation to the product described in these instructions are
excluded. The authors do not provide any guarantee for the accuracy of the contents of these
instructions. Furthermore, the authors are not in any way liable for any direct or indirect loss ari-
sing from using the product or from using these instructions even if the authors have identified
the potential for such a loss.
The authors do not accept any liability for potential faults in the product. This exclusion of liability
also applies to dealers and distributors. Subject to errors and design changes, in particularly in
terms of further technical developments.
Trademark
The trademarks and registered trademarks referenced in these instructions are generally mar-
ked as such and are the property of their owners. The absence of a marking does not however
mean that names are not protected.
VIBGUARD is a registered trademark of PRÜFTECHNIK AG.
© Fluke Corporation. All rights reserved.
Fluke Deutschland GmbH
Freisinger Str. 34
85737 Ismaning, Germany
+ 49 89 99616-0
www.pruftechnik.com

Contents
1 Prior to starting 5
1.1 Notes regarding these instructions 5
1.2 Markup 5
1.3 Abbreviations 5
1.4 Service addresses 5
2 Safety 6
2.1 EU conformity 6
2.2 Intended use 6
2.3 Safety markings 7
2.4 Type plates 8
2.5 Information for the operator 9
2.6 Information for operating personnel 10
2.7 Residual hazards and protective measures 11
3 Preliminary remark 12
3.1 Notebook system requirements 12
3.2 Additional components 12
4 Visual inspection 13
4.1 RPM sensor function test 13
4.2 Cable routes and wiring 13
5 Connection test 14
5.1 Switching on VIBGUARD IIoT 14
5.2 Establishing a connection 14
5.3 Testing the connection 14
6 Network configuration 16
7 Sensor configuration 17
8 Sensor test 19
8.1 Sensor position 20
VIBGUARD IIoT│Commissioning 3

9 Process signals 21
10 Configuring Email transmission 22
10.1 Configuration 22
11 Sending a test email 26
4 Edition: 10.2018

1 Prior to starting
1.1 Notes regarding these instructions
These instructions are a part of the product. As such, they must be kept throughout the product service life. These
instructions must be handed over to any subsequent owner or user of the product.
1.2 Markup
Texts are marked as follows in these instructions:
Action steps are indented and marked with a • bullet point.
List entries are indented and marked with a dash -.
Functional elements on the user interface, such as buttons, commands, links: <Element> in angle brackets.
Labels on the user interface, such as window titles, field names: '"Designation" in quotation marks.
Supplementary information / tips: Functional notes are introduced with a context-dependent keyword.
Safety notes:Warnings are introduced with the keyword CAUTION if there is a danger of personal injury.
Failure to observe these warnings may result in minor or moderate injury.
If there is a danger of damage to property, warning notices are introduced with the keyword Note.
1.3 Abbreviations
The following designations are considered equivalent in these instructions:
Condition Monitoring System = CMS
VIBGUARD IIoT Condition Monitoring System = VIBGUARD IIoT or System
VIBGUARD IIoT system module = system module
Sensors, cables, mountingadapters = measuring equipment.
VIB 7.800, VIB 7.810, VIB 7.811, VIB 7.815, VIB 7.820, VIB 7.825 = VIB 7.8xx
Current Linedrive = CLD
1.4 Service addresses
Hotline [phone]
Please have the serial number of your system module ready when contacting our
hotline ("Type plates" on page 8).
Shipping address
Fluke Deutschland GmbH, Freisinger Str. 34, 85737 Ismaning, Germany
VIBGUARD IIoT 5
Commissioning

2 Safety
VIBGUARD IIoT was designed and built following careful selection of the harmonized norms to be complied with as
well as other technical specifications. The system therefore corresponds to the state of the art and ensures the hig-
hest degree of safety.
Nevertheless, there are still risks relating to installation, commissioning and operation which are to be avoided.
Observe the general safety instructions in this section as well as the warnings in the instructions. Safety instructions
and warnings explain how you should act in order to protect yourself, others and objects from harm.
2.1 EU conformity
PRUFTECHNIK hereby declares that VIBGUARD IIoT conforms to the relevant European directives. The complete
text of the EU conformity declaration is available at the following Internet address:
:
https://www.pruftechnik.com/com/About-us/Company/Certificates-and-Material-Safety/
2.2 Intended use
VIBGUARD IIoT is a stationary condition monitoring system for monitoring the condition of machines mounted on
anti-friction bearings. The system records and processes the following signals and parameters:
lVibration parameters, broadband and narrow-band
lTime signals
lSpectra
lTemperature
lProcess parameters
The system works continuously and records the machine signals synchronously on all channels1. It is therefore sui-
table for machines with dynamic operational behavior for which the operating and process parameters need to be
recorded simultaneously and at short intervals.
The system may only be operated within the specifications given in these instructions. PRUFTECHNIK shall not be lia-
ble for any damage caused by misuse.
1maximum number of channels is type-specific
6 Edition: 10.2018
Commissioning

2.3 Safety markings
Please refer to the following figure for the safety markings on the VIBGUARD IIoT. The safety markings must be
observed and must not be concealed or removed. For the variants that are installed in a control cabinet (VIB 7.xxx-
PS), the safety labels must be attached at a suitable point in the control cabinet.
1 Vorsicht! Spannung Attention Danger
VIB 7.8xx-SDH A yellow sticker each on the housing lock and below the power supply.
VIB 7.8xx-PS A yellow sticker on the top hat rail.
2 100 - 240V AC / 1,3 A / 50-60 Hz
VIB 7.8xx-SDH A yellow sticker on the outside of the cable gland for the mains supply.
VIB 7.8xx-PS A yellow sticker on the top hat rail.
VIBGUARD IIoT 7
Commissioning

2.4 Type plates
System module
The type plate on the system module contains the following information:
Type: Item number (VIB 7.820), hardware status (V1.3) of the System module.
S/N: Serial number of the system module, 7 digits, starting with 95..
HW: Status (V 1.31), number (239), variant (LD = LineDrive) of the built-in board.
Protective housing
The type plate on the protective housing, or on the power supply cabling contains the following information about
the entire system:
Type: VIB 7.8xx-SDH or VIB 7.8xx-PS - Item number of the entire system.
S/N: Production week (WWYY) of the entire system and serial number of the system module installed.
HW: Hardware status of the protective housing (e.g. V 2.0).
8 Edition: 10.2018
Commissioning

2.5 Information for the operator
Obligations of the operator
Maximum safety can only be achieved in practice if all measures required for this are adopted. As the operator, it is
part of your duty of care to plan these measures and monitor their implementation.
Ensure that the following requirements are met:
Qualified specialist personnel for installation, commissioning and operation is available.
Installation material and tools are provided.
Voltage supply and network connection are present in accordance with the specification.
Potential equalization is provided
Integration of the system into existing equipment
The safety of a plant in which the system is integrated is the responsibility of the installer of the plant.
CAUTION! Except for the mains power supply to the system, all other connected circuits must be SELV cir-
cuits.
Ensure that the following requirements are noted:
Use the system in accordance with the intended use.
Only operate the system in a technically flawless state.
Only use original accessories and original spare parts.
Observe all nationally applicable regulations, all safety, accident prevention and environmental protection
regulations as well as all recognized technical rules for safe and proper work.
Training
Provide ongoing training for operating personnel in relation to the application of all safety regulations in safety
instructions. Ensure that the following requirements are complied with:
The applicable legal and otherwise binding safety and accident prevention regulations as well as the general safety
instructions and warnings must be adhered to and followed.
Ensure that operating personnel work in a safety-conscious manner.
VIBGUARD IIoT 9
Commissioning

2.6 Information for operating personnel
Operating personnel qualifications
Installation and disassembly may only be performed by a qualified specialist electrician.
Commissioning and operation must only be performed by personnel who have been trained and authorized to do
so.
Personal protective equipment
No protective equipment is required for installation, commissioning, normal operation and disassembly of the sys-
tem.
Regulations for normal operation
The operating state of the system module is displayed via the SYSTEM LED. The LED lights up orange while the sys-
tem module is starting up and changes to green (normal operation).
lCheck the following points at regular intervals:
Is there any identifiable damage on the system components and on the measuring equipment?
Are the cables crushed or damaged?
lRectify any defects detected immediately or report them to the operator. The system and measuring equip-
ment must only be operated in a flawless state!
lIn the event of functional faults, disconnect the system from the supply and secure it against a restart.
Operation of a machine is not impaired if the system is out of service. The machine can therefore remain in ope-
ration.
10 Edition: 10.2018
Commissioning