Fluke 700HPPK User manual

PN 4847685
February 2017
© 2017 Fluke Corporation. All rights reserved. Specifications are subject to change without notice.
All product names are trademarks of their respective companies.
700HPPK
High Pressure Pneumatic Pump
Service Information

i
Table of Contents
Title Page
Introduction .................................................................................................................... 1
Contact Fluke Calibration............................................................................................... 1
Kit Contents.................................................................................................................... 2
Safety Information .......................................................................................................... 4
Tools Required............................................................................................................... 5
Manifold Service (SK-700HPM-FS) Instructions ............................................................ 6
Strainer Washer Replacement/Service...................................................................... 6
Plunger Seal Replacement........................................................................................ 7
Replacement ............................................................................................................. 9
Pump Quick Service....................................................................................................... 10
Pump Quick Service (SK-700HPP-QS) Instructions.................................................. 10
Lubricate the Product ................................................................................................ 10
Piston O-Ring Replacement ...................................................................................... 12
Pump Full Service (SK-700HPP-FS) Instructions .......................................................... 13
Piston O-Ring Replacement ...................................................................................... 13
Inner Pump Shaft O-Ring Replacement .................................................................... 14
Micron Filter and Non-return Valve Replacement (for SK-700HPP-FS only)............. 15
Safe Operation............................................................................................................... 16

700HPPK
Service Information
ii

1
Introduction
The 700HPPK High Pressure Pneumatic Pump and
Manifold Service Kits (the Kit) comes with the necessary
items to service the 700HPPK High Pressure Pneumatic
Test Pump (the Product). For Product usage,
specifications, and basic maintenance information, see
the 700HPPK Instruction Sheet. This document applies to
these Service Kits:
•Pump Quick Service, SK-700HPP-QS
•Pump Full Service, SK-700HPP-FS
•Manifold Service, SK-700HPM-FS
Regular lubrication (typically every 30-days) is the most
important maintenance and ensures trouble-free
operation, and delays having to do Quick-Service and/or
Full-Service. See Lubricate the Product. If pump
operation becomes more difficult or the pump shaft does
not have a thin film of grease on it, this should be done.
Remove the manifold from the pump before you begin
any of these instructions.
Contact Fluke Calibration
To contact Fluke Calibration, call one of the following
telephone numbers:
•Technical Support USA: 1-877-355-3225
•Calibration/Repair USA: 1-877-355-3225
•Canada: 1-800-36-FLUKE (1-800-363-5853)
•Europe: [phone]
•Japan: [phone]
•Singapore: [phone]
•China: [phone]
•Brazil: [phone]
•Anywhere in the world: [phone]
To see product information or download manuals and the
latest manual supplements, visit Fluke Calibration’s
website at www.flukecal.com.
To register your product, visit http://flukecal.com/register-
product.

700HPPK
Service Information
2
Kit Contents
The three kits are described below:
The SK-700HPM-FS contains:
•Strainer Washer
•Filter retainer O-ring
•Plunger Seal
The SK-700HPP-Quick-Service Kit contains these
items:
•Silicone grease, NLGI 2, 15 g tube
•Desiccant pack
•700HPP Pump Quick-Service Seal Kit, see Figure 1.
oPiston O-Ring (qty. 3)
oPiston rod O-Ring (qty. 1)
oAir exchange valve O-Ring (qty. 1)
oBall bearing, qty. 2 (not shown)
The SK-700HPP-FS contains:
•Silicone grease, NLGI 2, 15 g tube
•Desiccant pack
See Figure 1 for these items.
•Non-return valve with O-ring (and , qty. 1
each)
•Spring (, qty. 1)
•Micron filter (, qty. 1)
•Brass end cap lower O-ring (, qty.1)
•Handle connector upper O-ring (, qty.1)
•Air-exchange valve O-ring (, qty. 1)
•Handle connector lower O-ring (, qty.1)
•Non-return valve housing O-ring (, qty.1)
•Retainer nut O-ring (, qty.1)
•Piston rod O-ring, (,qty. 1)
•Piston O-ring (, qty. 1)

High Pressure Pneumatic Pump
Kit Contents
3
1
3
4
257
8
6
9
11
12
10
idg011.eps
Figure 1. Full-Service Seal Kit Contents

700HPPK
Service Information
4
Safety Information
A Warning identifies conditions and procedures that are
dangerous to the user. A Caution identifies conditions
and procedures that can cause damage to the Product or
the equipment under test.
WARNING
To prevent personal injury:
•Read all safety information before you
use the Product.
•Use the Product only as specified, or the
protection supplied by the Product can
be compromised.
•Carefully read all instructions.
•Do not use the Product if it operates
incorrectly.
•Do not use the Product if it is altered or
damaged.
•Disable the Product if it is damaged.
•Do not attempt to operate the Product
above its rated pressure.
•Avoid tipping the Product so that it will
fall over.
•Use care when working with this
Product. Do not drop the Product or
strike it with sharp objects.
•Carefully follow the cleaning and
decontamination instructions in the
manual. Do not use unapproved solvents
or cleaners on the product.
•To prevent eye damage or personal
injury, use approved eye protection.
Caution
To prevent damage to the 700HPP not
covered by the warranty, use only parts and
silicone grease specified in the Kit Contents
section. Do not use petroleum, oil, aerosol-
based lubricants, or other parts for these
procedures.

High Pressure Pneumatic Pump
Tools Required
5
Tools Required
Tools required for the procedures in this document are:
(All tools are metric, equivalent SAE shown where
possible.)
•2.5 mm hex wrench
•4 mm hex wrench
•17 mm wrench
•20 mm (13/16 in) slim jaw wrench
•24 mm (15/16 in) wrench
•25 mm (1 in) slim jaw wrench
•30 mm (1-3/16 in) wrench
Or use an adjustable wrench and adjustable wrench (slim
jaw)

700HPPK
Service Information
6
Manifold Service (SK-700HPM-FS)
Instructions
Strainer Washer Replacement/Service
To avoid build-up of particulate contamination from units
under test, regularly inspect the strainer washer. See
Table 1.
1. Disconnect the test hose () by unscrewing it from
the coupling fitted to the filter retainer.
2. Unscrew the filter retainer () and remove the
strainer washer ().
3. Clean or replace the strainer washer.
4. Inspect the O-ring () on the filter retainer. Replace
if necessary.
5. Lubricate O-ring with small amount of grease.
6. Refit the strainer washer to the main body.
7. Refit the filter retainer and tighten just beyond hand
tight with a wrench.
8. Reconnect the test hose.
Table 1. Manifold Service
1
2
3
4
idg004.eps
Number Description
Test hose connection
Filter retainer
Filter retainer O-ring (PN 4809741)
Strainer washer (PN 4809533)