Fluke Fluke-700HTP-2 User manual

PN 4096896
September 2011
2011 Fluke Corporation. All rights reserved. Printed in U.S.A.
All product names are trademarks of their respective companies.
How to Prime the Test Pump
Before you connect the Pump to the Unit Under Test (UUT), the
Pump must be filled with fluid and primed for use. Follow the
directions below to prepare the Pump for use.
1. Fill the Pump with fluid:
a. Remove the Reservoir Filler Cap (item .)
b. Fill the Hydraulic Fluid Reservoir approximately two-thirds full
(66 cc) with distilled water, mineral oil, or hydraulic oil.
Note
If water is used in the Pump, use only DISTILLED water
and drain the water out of the Pump after use.
c. Install the Reservoir Filler Cap (item .) Tighten by hand.
2. Prime the Pump:
a. Adjust the Vernier Fine Adjustment Knob (item ) to the
approximate middle-range.
b. Turn the Pressure Bleed Knob (item ) clockwise until it
stops in the full closed position.
c. Squeeze the handles together to pump fluid. Pump fluid until
fluid shows at the Pump Port.
d. Attach the fluid hose to the Pump.
e. Squeeze the handles together until fluid shows at the end of
the hose.
f. Attach the fluid hose to the Unit Under Test (UUT) and
squeeze the Pump handles until pressure increases.
g. Bleed the trapped air from the Pump. Pressurize the Pump to
1,000 psi then slowly turn the Pressure Bleed Knob (item )
counter-clockwise to release pressure.
Notes
•As the pressure rises it will be hard to squeeze the
handles together. Use the Handle Limiter (item ) to
limit the travel of the handles which will make them
easier to squeeze together. To toggle the Handle
Limiter on or off, squeeze the handles together and
push the Handle Limiter (item ) in or out.
•The rate at which the pressure increases is directly
related to the test configuration (hose length and
volume of UUT.)
Replacement Parts
Rebuild Kit, Fluke PN 4097836
Hydraulic Fluid Reservoir Rebuild Kit, Fluke PN 2844341
Handle Assembly Rebuild Kit, Fluke PN 2844352
LIMITED WARRANTY AND LIMITATION OF LIABILITY
This Fluke product will be free from defects in material and workmanship for
one year from the date of purchase. This warranty does not cover fuses,
disposable batteries, or damage from accident, neglect, misuse, alteration,
contamination, or abnormal conditions of operation or handling. Resellers are
not authorized to extend any other warranty on Fluke’s behalf. To obtain
service during the warranty period, contact your nearest Fluke authorized
service center to obtain return authorization information, then send the product
to that Service Center with a description of the problem.
THIS WARRANTY IS YOUR ONLY REMEDY. NO OTHER WARRANTIES,
SUCH AS FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSED OR
IMPLIED. FLUKE IS NOT LIABLE FOR ANY SPECIAL, INDIRECT,
INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES, ARISING
FROM ANY CAUSE OR THEORY. Since some states or countries do not
allow the exclusion or limitation of an implied warranty or of incidental or
consequential damages, this limitation of liability may not apply to you.
Fluke Corporation
P.O. Box 9090
Everett, WA 98206-9090
U.S.A.
Fluke Europe B.V.
P.O. Box 1186
5602 BD Eindhoven
The Netherlands
11/99
Fluke-700HTP-2
Hydraulic Test Pump
Instruction Sheet
Introduction
The Fluke 700HTP-2 Hydraulic Test Pump (the Pump or Product) is a
portable source of high pressure.
Safety
WWarning
To prevent personal injury, use the Product only as
specified, or the protection supplied by the Product can be
compromised.
Pump Specifications
•Maximum pressure: 10,000 psi (690 bar)
•Hydraulic media: distilled water, mineral based hydraulic oil, or up
to hydraulic oil 100 (30 W).
•Wetted materials: 303 stainless steel, aluminum, polyurethane,
PTFE, nitrile, and nylon.
•Weight: 1.29 lb (0.58 kg)
•Dimensions: length 9.5 in (241 mm), width 6.1 in (155 mm), depth
2.6 in (66 mm)
Box Contents
•Model 700HTP-2 Hydraulic Test Pump with a 1/4-inch NPT tee
installed.
•Two 1/4-inch NPT male to 1/4-inch BSP female adapters.
•One 1/4-inch NPT male to 1/4-inch NPT male fitting.
•One 1/4-inch NPT male to 1/8-inch NPT male fitting.
•Instruction Sheet
How to Contact Fluke
To contact Fluke, call one of the following telephone numbers:
•Technical Support USA: 1-800-44-FLUKE
(1-800-443-5853)
•Calibration/Repair USA: 1-888-99-FLUKE
(1-888-993-5853)
•Canada: 1-800-36-FLUKE
(1-800-363-5853)
•Europe: [phone]
•Japan: [phone]
•Singapore: [phone]
•Anywhere in the world: [phone]
Or, visit Fluke's website at www.fluke.com.
To register your product, visit http://register.fluke.com.
To view, print, or download the latest manual supplement, visit
http://us.fluke.com/usen/support/manuals.

Features
gsp001.eps
No. Item Function
Master
Instrument Port Port for Fluke 700 Series Pressure Module, 1/4-inch NPT female.
Test Pressure
Port Port for pressure instrument under test, 1/4-inch NPT female.
Pressure Relief
Valve Port Port for an optional Fluke 700PRV-1 Pressure Relief Valve (plugged).
Vernier Fine
Adjustment Knob Lets you adjust the applied pressure in small increments.
Hydraulic Fluid
Reservoir
Holds 100 cc of mineral based
hydraulic oil, distilled water, or
hydraulic oil.
1/4-inch NPT Tee
Fitting For master and test ports.
Handle Limiter Limits the travel of the handles.
Reservoir Filler
Cap Cap which seals the hydraulic fluid reservoir. Install before you pump.
Pressure Bleed
Knob Lets you release pressure in small increments.
 Reservoir Nut Remove nut to clean reservoir.
gsp002.eps
Figure 1. Test Configuration
How to Operate the Test Pump
WWarning
To prevent a violent release of pressure, open the
Pressure Bleed Knob (item ) very slowly before you
disconnect pressure lines. Do not connect the Pump to
an external pressure source.
WCaution
To prevent damage when a Pressure Module or Pressure
Instrument is connected that could be damaged by
pressures of 690 bar (10,000 psi), install and correctly
set a relief valve in the system or an optional Fluke
700PRV-1 Pressure Relief Valve on the Pump.
1. Connect a 700 Series Pressure Module (the Pressure Module)
to the Master Instrument Port (item .) To connect to a 700P
High Pressure Module (700P29, P30, or P31) install a male
1/4-inch NPT Adapter. Use Teflon®tape or equivalent on the
NPT thread connections to prevent leaks.
2. Fill and Prime the Pump. See “How to Prime the Test Pump”.
3. Connect the Pressure Module to the calibrator as shown in
Figure 1.
4. Connect the input of the Pressure Unit Under Test (UUT) to the
Test Pressure Port (item ) on the Test Pump.
5. Loosen the Pressure Bleed Knob (item ) to release pressure
from the Pump.
6. Use the Calibrator to zero the Pressure Module. Refer to the
Users Manual for instructions.
7. Turn the Vernier Fine Adjustment Knob (item ) to the
middle-range.
8. Turn the Pressure Bleed Knob (item ) clockwise until it stops
in the full closed position.
9. Squeeze the handles together to pump fluid which will increase
pressure. See the Notes in step 2 of the “How to Prime the Test
Pump” procedure.
WCaution
To prevent damage, do not let the pressure increase to
more than the pressure rating of the equipment under
test. Pressure can increase quickly if the pressurized
volume is small.
10. For incremental pressure adjustments, use the Vernier Fine
Adjustment Knob.
11. Once the test is done, slowly turn the Pressure Bleed Knob
(item ) counter-clockwise to release pressure.