Smartgen HGM9510 User manual

HGM9510
GENSET PARALLEL (WITH GENSET) UNIT
USER MANUAL
SMARTGEN (ZHENGZHOU) TECHNOLOGY CO.,LTD.

HGM9510 GENSET PARALLEL UNIT
HGM9510 Genset Parallel Unit ISSUE 2016-11-03 Version 1.2Page 6 of 64
2 MODULES COMPARISON
HGM
9210
HGM
9220
HGM
9310
HGM
9320
HGM
9410
HGM
9420
HGM
9610
HGM
9620
HGM
9510
HGM
9520
LCD
Dimension
3.7”
4.3”
pixel
132 x 64
480 x 272
AMF
●
●
●
●
●
BUS Monitoring
●
Parallel connection
●
●
Expansion module
●
●
Input Port
7
7
7
7
7
7
8
8
7
7
Output Port
8
8
8
8
8
8
8
8
8
8
Sensor Number
5
5
5
5
5
5
5
5
5
5
Neutral (Earth)
current
●●
Schedule function
●
●
●
●
●
●
●
●
●
●
ETHERNET
●
●
RS485
●
●
●
●
●
●
●
●
GSM
●
●
●
●
●
●
J1939
●
●
●
●
●
●
USB
●
●
●
●
●
●
●
●
●
●
LINK
●
●
Real-time clock
●
●
●
●
●
●
●
●
●
●
Event log
●
●
●
●
●
●
●
●
●
●
Micro SD card
●
●
NOTE:
(1) Two of the outputs are fixed: start output and fuel output.
(2)HGM9510’s analog sensors are composed by 3 fixed sensors (temperature, pressure, level)
and 2 configurable sensors.
NOTE: The features of HGM9210/HGM9220/HGM9310/HGM9320/HGM9410/
HGM9420/HGM9520/HGM9610/HGM9620 controllers mentioned in this document may change,
please check the corresponding user manual for accurate information.

HGM9510 GENSET PARALLEL UNIT
HGM9510 Genset Parallel Unit ISSUE 2016-11-03 Version 1.2Page 10 of 64
5 OPERATION
5.1 INDICATOR LIGHT
NOTE: Selected light indicators description:
Warning indicator and Alarm indicator:
Alarm Type
Warning Indicator
Alarm Indicator
Warning Slow flashing Slow flashing
Trip Alarm
Slow flashing
Slow flashing
Shutdown Alarm Off Fast flashing
Trip and Stop Alarm
Off
Fast flashing
Running indicator: illuminated from crank disconnect to ETS while off during other periods.
Generator normal light：It is light on when generator is normal; flashing when generator state is
abnormal; off when there is no generator power.

HGM9510 GENSET PARALLEL UNIT
HGM9510 Genset Parallel Unit ISSUE 2016-11-03 Version 1.2Page 11 of 64
5.2 PUSHBUTTONS
Icon Button Description
Stop
Stop running generator in Auto/Manual mode; Lamp test
(press at least 3 seco
nds); Reset alarm in stop mode;
During stopping process, press this button again to stop
generator immediately.
Start Start genset in Manual mode.
Manual Mode Press this key and controller enters in Manual mode.
Auto Mode Press this key and controller enters in Auto mode.
Mute/Reset
Alarm Alarming sound off; If trip alarm occurs, pressing the button at least 3 seconds can reset this alarm.
Close Close breaker in manual mode.
Open Open breaker in manual mode.
Up/Increase 1) Screen scroll;
2) Up cursor and increase value in setting menu.
Down/Decrease 1) Screen scroll;
2) Down cursor and decrease value in setting menu.
Left 1) Screen scroll;
2) Left move cursor in setting menu.
Right 1) Screen scroll;
2) Right move cursor in setting menu.
Set/Confirm Select viewing area.
Exit 1)Return to main menu;
2) Return to previous menu in setting menu.
NOTE: Press and simultaneously in manual mode will force generator to
crank. Successful start will not be judged according to crank disconnect conditions, operator will
have to crank the starter motor manually; when operator decides that the engine has fired, he/she
should release the button and start output will be deactivated, safety on delay will be initiated.

HGM9510 GENSET PARALLEL UNIT
HGM9510 Genset Parallel Unit ISSUE 2016-11-03 Version 1.2Page 26 of 64
7 WIRING CONNECTION
HGM9510 controller’s rear as following:
Description of terminal connection:
NO. Functions Cable
Size
Remark
1
B-
2.5mm2
Connected with negative of starter battery.
2 B+ 2.5mm2Connected with positive of starter battery. If wire
length is over 30m, better to double wires in parallel.
Max. 20A fuse is recommended.
3
Emergency stop
2.5mm2
Connected with B+ via emergency stop button.
4
Fuel relay
1.5mm2
B+ is supplied by 3 points, rated 16A
5 Crank 1.5mm2B+ is supplied by 3 points, rated 16A Connected
to starter coil
6
Aux. output 1
1.5mm2
B+ is supplied by 2 points, rated 7A
Details see
form 2
7
Aux. output 2
1.5mm2
B+ is supplied by 2 points, rated 7A
8
Aux. output 3
1.5mm2
B+ is supplied by 2 points, rated 7A
9 Charger (D+) 1.0mm2
Connected with charger’s D+ (WL) terminals. Be
hanging in the air If there is no this terminal.
10
Aux. input 1
1.0mm2
Ground connected is active (B-)
Details see
form 3
11
Aux. input 2
1.0mm2
Ground connected is active (B-)
12
Aux. input 3
1.0mm2
Ground connected is active (B-)
13
Aux. input 4
1.0mm2
Ground connected is active (B-)
14
Aux. input 5
1.0mm2
Ground connected is active (B-)
15
Aux. input 6
1.0mm2
Ground connected is active (B-)
16
Magnetic Pickup
0.5mm2
Connected with Speed sensor, shielding line is

HGM9510 GENSET PARALLEL UNIT
HGM9510 Genset Parallel Unit ISSUE 2016-11-03 Version 1.2Page 55 of 64
15 INSTALLATION
Controller is panel built-in design; it is fixed by clips when installed. The controller’s overall
dimensions and cutout dimensions for panel, please refers to as following,
1) Battery Voltage Input
NOTE: HGM9510 controller can suit for widely range of battery voltage (8~35) VDC. Negative
of battery must be connected with the shell of starter stable. The wire’s diameter must be over
2.5mm2 and which is connected to B+ and B- of controller power. If floating charge configured,
please firstly connect output wires of charger to battery’s positive and negative directly, then,
connect wires from battery’s positive and negative to controller’s positive and negative input ports
in order to prevent charge disturbing the controller’s normal working.
2) Speed Sensor Input
NOTE: Speed sensor is the magnetic equipment which be installed in starter and for detecting
teeth of flywheel. Its connection wires to controller should apply for 2 cores shielding line. The
shielding layer should connect to No. 16 terminal in controller while another side is hanging in air.
The else two signal wires are connected to No.17 and No.18 terminals in controller. The output
voltage of speed sensor should be within AC(1~24)V (effective value) during the full speed.
AC12V is recommended (in rated speed). When install the speed sensor, let the sensor is spun to
contacting flywheel first, then, port out 1/3 lap, and lock the nuts of sensor at last.
3) Output And Expand Relays
CAUTION: All outputs of controller are relay contact output type. If need to expand the relays,
please add freewheel diode to both ends of expand relay’s coils (when coils of relay has DC
current) or, increase resistance-capacitance return circuit (when coils of relay has AC current), in
order to prevent disturbance to controller or others equipment.
4) AC Input
Current input of controller must be connected to outside current transformer. And the current
transformer’s secondary side current must be 5A. At the same time, the phases of current