Focal Point Excelsior Expanse Guide

INSTALLATION AAND UUSER
INSTRUCTIONS
All iinstructions mmust bbehhanded ttouuser ffor ssafekeeping
Revision A - 05/04
Country(s) of destination - GB/IE
Excelsior
EXXPPAANNSSEE
Focal Point Fires plc, Avon Trading Park, Christchurch, Dorset BH23 2BT
Tel: [phone] Fax: [phone]
www.focalpointfires.co.uk
e-mail: [email protected]

INSTTALLATTION IINSTTRUCTTIONS
PPrelimminnary NNotes BBefore IInnstallationn
This appliance is an Inset Live Fuel Effect appliance which provides radiant
warmth utilising the latest type burner technology.
The fire is designed to fit various types of fireplaces and natural draught flues as
listed in the Installation Requirements.
The appliance must be installed by a competent person in accordance with
Gas Safety (Installation and Use) Regulations 1998. It is strongly recommended
that a CORGI registered engineer be used for this purpose.
Read all these instructions before commencing installation.
This appliance must be installed in accordance with the rules in force and only
used in a sufficiently ventilated space.
The appliance is designed for installation on to a non-combustible hearth of at
least 300mm depth.
This appliance is factory set for operation on the gas type, and at the pressure
stated on the appliance data plate.
This appliance is available in either a manual control version, or a battery pow-
ered remote control version, with a number of fuel effect options. These
instructions cover both control options, and all fuel effect options. See the rele-
vant sections of these instructions for further details.

IMPORTANT NNOTES
This fire is an Inset Live Fuel Effect Gas Fire providing radiant warmth. It is designed to operate on Natural Gas
only. See Data Plate on appliance.
It is the LAW that all gas appliances and fittings are installed by a competent person (such as a CORGI registered
fitter) and in accordance with the Gas Safety (Installation and Use) Regulations 1998, the relevant British
Standards for Installation, Codes of Practice and in accordance with the Manufacturers’ Instructions. The
installation shall also be carried out in accordance with the following regulations:
The Building Regulations issued by the Department of the Environment, the Building Standards (Scotland)
(Consolidation) Regulations issued by the Scottish Development Department.
BS 5871 part 2
BS 5440 part 1
BS 8303
BS 1251
BS 6891
BS 6461 part 1
Failure ttoccomply wwith tthesserreggulationssccould llead ttopprosseccution aand ddeem tthe wwarranty iinvalid.
Thissaapplianccemmusstbbeiinsstalled iinaaccccordanccewwith tthe rrulessiinfforcceaand uussed oonly iinaassufficciently vventilated
sspacce. CConssult aall iinsstrucctionssbbefore iinsstallation aand uusseooftthissaappliancce. TThissaappliancceiissiintended ffor ddecco-
rative ppurpossess.
Thissaappliancceiissffree ffrom aany aassbesstossmmaterial. RRefracctoriessaand ccoal bbed aare cconsstruccted ffrom cceramiccffibre.
Note ::RRemote ccontrol mmodelssoonly - This appliance features a battery-opearated remote control system, and
under normal usage will need new batteries approximately every twelve months.
Remote control Handset requirements - 1 x ‘PP3’ type (9 volt)
Reciever/motor unit requirements - 4 x ‘AA’ type (1.5 volt)
Refer to the appropriate section of these instructions for details of how to change the batteries.
1
Secction
1.0
2.0
3.0
4.0
5.0
6.0
7.0
7.1
8.0
9.0
Contentss
Important Notes
Appliance Data
Installation Requirements
Site Requirements
Ventilation
Flue Boxes
Unpacking the Appliance
Component Checklist
Preparing the Appliance
Preparing the Opening
PaggeNNo.
1
2
2
2
4
4
5
5
5
6
Secction
10.0
11.0
11.1
11.2
12.0
12.1
13.0
14.0
14.1
14.2
15.0
16.0
Contentss
Gas Supply
Fitting the Firebox
Cable Fixing
Gas Connection
Fuel Bed Layout (coal versions)
Fuel Bed Layout (pebble versions)
Fitting Fireframe and Front
Testing & Commissioning
Operating the fire (manual versions)
Operating the fire (remote versions)
Servicing
Troubleshooting Guide
PaggeNNo.
6
7
7
8
8
10
11
11
12
12
14
16
Note - FFor RRepubliccoofIIreland, rreferencce
sshould bbemmade ttotthe rrelevant sstandardss
ggoverninggiinsstallation, pparticcularly iinrreggard
to fflue ssizinggaand vventilation. SSee IIS813,
ICP3, IIS3277aand aany oother rrulessiinfforcce.
1.0

INSTALLATION RREQUIREMENTS
This appliance MUST NOT be installed into a room containing a bath or shower, or where steam may be
present. The fire has been designed to fit into a builders’ opening or fireplace conforming to BS 1251 (and meet-
ing certain dimensional requirements), or a suitable flue box complying with the constructional requirements of
BS 715. The flue box must be installed onto a suitable non-combustible insulating surface at least 12mm thick,
covering the entire base are of the box.
The flue must have an effective height of at least three meters, as measured from the hearth to the top of the flue.
Any flue damper plates or restrictors should be removed and no other restriction fitted to the flue. Where removal
is not practical, the restriction must be fixed in the fully open position.
A natural draught flue system is required, and if previously used for solid fuel or oil burning, the flue and chimney
must be swept prior to appliance installation. The flue must be checked before installation by using a smoke pel-
let or similar to ensure proper draw and that leakage is not evident at any joints. Repair and re-test as necessary
before the appliance is installed.
The flue must be connected to only one fireplace, and the flue must not vent more than one appliance (i.e. not
shared with a gas back boiler). There must be no opening in the flue apart from the one that the appliance is
installed into, and the one venting the gases into the air. A suitable terminal may be fitted, such as class GC1, as
regulations allow.
This appliance is suitable for use with a “lightweight” surround and back panel of 150ºc minimum rating.
SITE RREQUIREMENTS
The fireplace opening should be inspected and repairs made where necessary. Any chair brick or fireback may
be left in place, providing that the dimensional requirements for debris collection and spigot clearance are met.
The opening WIDTH and HEIGHT dimensions should be between 400mm and 460mm wide, and 540mm to
570mm high.
Opening DEPTH should be 210mm or greater. Opening DEPTHS include any plaster or infill panels which form
part of the installation.
2
APPLIANCE DDATA
Manual Control Version Remote Control Version
Gas Group G20 Natural Gas CAT I2H G20 Natural Gas CAT I2H
Inlet Pressure 20 mbar 20 mbar
Max Energy Input (gross) 6.8 kW 6.8 kW
Min Energy Input (gross) 3.5 kW 3.5 kW
Pilot Energy Input (gross) 166 W 166 W
Setting Pressure (cold) 15.8 mbar (+/- 0.75mbar) 15.8 mbar (+/- 0.75mbar)
Main Injector Burner Stereo size 81/Bray cat. 82/420 Stereo size 81/Bray cat. 82/420
Gas Inlet Connection 8mm Inlet Restrictor Elbow 8mm Inlet Restrictor Elbow
Gas Control Valve Dungs BM 733/NGC 6802 Mertik Maxitrol GV34 Series
Ignition Integral Piezo spark Integral Piezo spark
Spark Gap 3.5 to 4.5mm 3.5 to 4.5mm
Weight 20 Kg 21 Kg
Please see Data Badge affixed to appliance for current data.
This aappliancceiisffor uuse oonlyywwith tthe ggas ttyype, aand aattthe ppressure sstated oontthe aappliancce
Data BBadge, aand iisffor ddeccorative ppurposes.
2.0
3.0
4.0

SITE RREQUIREMENTS - ccontinued
This appliance requires a natural draught flue system which may be one of the following;
225mm x 225mm (9in x 9in) brick or stone.
175mm (7in) minimum diameter lined brick or stone.
175mm (7in) minimum diameter twin wall flue conforming to BS 715.
Any existing under grate draught device must be sealed off.
The opening wall must be non-combustible and have adequate flat surface for appliance sealing.
The appliance requires a hearth with non-combustible surface of at least 12mm thick. The top surface must be at
least 50mm above the surrounding floor level, or be surrounded by a raised edge or fender 50mm high.
To enable the products of combustion to be cleared properly up the flue, the outlet on top of the firebox must
have a minimum 50mm clearance between it and the back wall of the opening or other obstruction. The area
immediately above the outlet must form a smooth path into the flue.
Any type of fire surround used with this appliance must be adequately sealed to the wall and floor.
A combustible shelf may be fixed to the wall above the fire, providing that it complies with the dimensions given
below.
A non-combustible shelf may be fitted to within 10mm of the top edge of the fireframe. Combustible materials,
such as wood, may be fitted to within 100mm (4in) of either side of the frame of the appliance, providing the
forward projection does not exceed 100mm (4in). Any combustible side walls must be at least 500mm to the side
of the radiant heat source.
As with all heating appliances, any decorations, soft furnishings, and wall coverings (i.e. flock, blown vinyl and
embossed paper) positioned too close to the appliance may discolour or scorch.
3
G
A
C
H
D
B
E
F
A. Opening height: 540mm
min/570 mm max.
B. Opening width: 400mm
min/460mm max.
C. Mounting depth: 210mm
D. Hearth must extend minimum
of 150mm either side of the
opening.
E. Hearth must extend minimum
of 300mm in front of the opening.
F. Non-combustible hearth must
be a minimum of 50mm in height,
or be surrounded by 50mm high
fender.
G. 500mm, this area must be flat
and vertical to ensure a good seal.
H. 585mm, this area must be flat
and vertical to ensure a good seal.
4.0
Maximum ddepth oofsshelf MMinimum ddisstancceffrom ffinisshed hhearth
ssurfaccettouundersside oofsshelf
100mm (4in) 745mm (29 1/4 in)
150mm (6in) 845mm (33 1/4 in)
203mm (8in) 895mm (35 1/4 in)

VENTILATION
No purpose provided ventilation is normally required for this appliance. The requirements of other appliances
operating in the same room or space must be taken into consideration when assessing ventilation.
If spillage is detected when commissioning the appliance then amongst other problems there may be insufficient
natural ventilation for the correct operation of the flue. This is potentially a greater problem should the property
be of modern nature. If the appliance does not spill with windows open but does with windows closed, this
proves that lack of ventilation is the problem, if not, it will be the flue at fault. Installation of an air brick is the best
solution. Any ventilation fitted must comply with BS 5871 part 2 and BS 5440 part 2.
Spillage detected during commissioning is almost always a result of poor flue performance, which cannot be cor-
rected by any amount of ventilation.
For Republic of Ireland ventilation may be required, see IS 813, ICP3, IS 327, and any other rules in force.
PREFABRICATED FFLUE BBOXES
This appliance can be fitted into a number of proprietory flue boxes, provided that the minimum dimensions
given in the diagram below are complied with. The flue outlet of the fire must nnot obscure the flue outlet from
the flue box. A smooth path into the flue must exist.
Consstrucctional NNote:
The frame of the fire, any back panel or other infill panel, and the flue box must be sealed
together so that there is no possibility of leakage between them. Adequate clearances to combustible materials
(e.g. false chimney breast construction) must be maintained.
The mmanufaccturerss’iinsstrucctionssffor tthe ffittinggooftthe pprefabriccated fflue bbox sshall bbeccomplied wwith aataall ttimess.
Some flue boxes may require minor adaption when fitting the fire using the cable fixing kit.
The firebox, base of the flue box, and the hearth may be drilled to allow plugs and screws to secure installation.
It is important that the sealing requirements of the appliance are met at all times and that the flue box is well
sealed to any back or infill panel.
Note: TThe DDEPTH ddimenssionsssshown aare iincclussive oofaany bbacckooriinfill ppanelss.
4
5.0
175mm min internal dia
twin wall flue tube
210mm min depth
400 mm min
opening width
540mm min
opening height
6.0

UNPACKING TTHE AAPPLIANCE
Stand the carton right way up, cut the strapping bands and remove the top end cap. Read all the instructions
before continuing to unpack or install this appliance.
Remove the box containing the fire front, and the bags and boxes containing the ceramic parts. Remove the card-
board packing pieces, and any bags containing other fittings or parts. When all loose parts have been removed,
the outer sleeve may be lifted off to reveal the appliance. Check that the components supplied correlate with the
checklist given in section 7.1. Please dispose of the packaging materials at your local recycling centre.
COMPONENT CCHECKLIST
QUAANTITY DESCRIPTION
1 Firebox and burner tray assembly.
1 Decorative frame, one of several finishes.
1 Fire front with separate ashpan cover, one of several designs and finishes.
1 Moulded ceramic fibre combustion matrix.
22 Individual ceramic coals (coal effect option only)
22 Individual ceramic pebbles (pebble effect option only)
2 Moulded ceramic front coal strip (coal effect option only)
2 Moulded ceramic front strip (pebble effect option only)
3 Ceramic radiant panels.
1 Set of manufacturers instructions and warranty card.
1 Cable fixing kit comprising; 2 cables, 2 tensioners, 2 clamps, 4 fixing eyes, 4 fibre rawl plugs.
2 Ceramic brick panel retaining clips
1 Remote control handset (remote control option only)
1 Pack of batteries (1 x ‘PP3’, 4 x ‘AA’) (remote control option only)
1 Self tapping screw pack
3 Lengths of self adhesive sealing strip.
1 Rubber grommet.
PREPARING TTHE AAPPLIANCE
Note: EEnssure tthat tthe ggassssupply iissiissolated bbefore ccom-
menccinggiinsstallation ooftthe aappliancce.
The fireplace opening and environment must be in com-
pliance with the specifications laid down in the
appropriate sections of these instructions.
Remove the appliance from it’s carton as described pre-
viously and stand upon a dust sheet or similar. Place the
decorative frame, firefront, ceramics and fixings safely to
one side. Remove the burner from the assembly by
releasing the two screws through the tray legs. The tray
is now free, and may be lifted away.
The three radiant panels may now be fixed inside the firebox. Select the textured side
of each panel and insert as follows; Lay the firebox on it’s back. Lay the large rectan-
gular panel onto the rear face of the firebox. The side panels should be fitted by inserting their front edges into
the pre-fitted retaining brackets on the front face of the firebox. Gently align the side panels with the side of the
firebox, over the top of the back panel already in place. Make sure that the side panels are pushed
up
firmly to
the roof of the firebox, and
bacck
firmly to retain the back panel. Make small adjustments to line up the mortar
lines if required (brick patterned pads only). Secure the side panels using the small ‘Z’ shaped brackets and screws
provided. The screws should locate into the pre-punched holes in the sides of the firebox.
5
7.0
7.1
8.0

PREPARING TTHE AAPPLIANCE - ccontinued
Knockout holes are provided in the rear and sides of the firebox for use where concealed pipework is required.
Where necessary, knock out the appropriate hole with a sharp tap from a hammer, and fit the rubber grommet
supplied. A small incision can now be made in the rubber to slip snugly around the outside of the pipe and sleev-
ing.
Do nnot iinsstall ooruussetthe aapplianccewwithout tthe ssealssiinpplacce.
If a hole is inadvertently opened, reseal with an
intact grommet. Failure to fit the seal correctly will cause flue suction to act upon the area under the burner, result-
ing in poor performance and intermittent cutting out of the burner.
Apply the self adhesive sealing strips to the back of the fireframe to give a continuous seal.
PREPARING TTHE OOPENING
Before installing the fire, check the flue using a smoke pellet. All of the smoke should travel up the flue and exit
correctly from the terminal. If problems are found, DO NOT fit the fire until corrective action is completed.
Protect the decorative hearth whilst pushing the firebox in and out of the opening. Part of the packaging will make
an ideal hearth saver pad.
Before running the gas supply into the opening, offer up the firebox to the fireplace to check the fit is good.
Ensure that it slides in correctly, the sealing face sits flat and square to the wall or infill panel, and that the base is
firm on the floor of the opening as no leaks are permissible here. At this stage it is essential to ensure that the
spigot outlet of the firebox is not restricted in any way. Remove the firebox and take any necessary measurements
before making good and preparing for final installation.
CABLE FIXING. For fixing of the fire by the cable method, see the relevant section. The cable fixing locations
should be marked on the back of the opening and the holes drilled. Fit the fibre rawlplugs and eyebolts to these
holes.
Note: PPlassticcrrawlpluggssaare NNOT ssuitable ffor tthissaappliccation.
SCREW FIXING. For fixing by screw, mark and drill the firebox base, and the relevant points in the opening or on
the wall. Rawlplugs will again be required. Pre-punched holes are not provided for this purpose to allow you to
choose the optimum positions.
Sccrew ffixinggvvia tthe ffirebox fframe iissnnot rreccommended aass,ddependant oontthe ttype
of ttrim ffitted, llarggeaareassooftthe bblacckppainted fframe mmay bbevvissible wwhen tthe iinsstallation iissccompleted.
GAS SUPPLY. Following preparation for the fixing method, the concealed gas supply, where required, can now
be put into place. Refer to the gas supply section for suggested pipe routes. The ends of the sleeving in which the
gas pipe is run should be sealed. The ends of the 8mm supply pipe should be temporarily sealed to prevent the
ingress of debris during fixing.
GAS SSUPPLY RROUTING
When the opening is ready for installation of the fire, the gas supply can be routed as shown in the diagrams
below. IMPORTANT - Wherever a concealed connection is made a rubber grommet must be used to seal the
firebox.
6
8.0
9.0
Fireplace opening
Firebox
Grommets
Fireplace opening
Firebox
Grommets
Isolation elbow position
Isolation elbow position
Manual ccontrol vversions Remote ccontrol vversions
10.0

GAS SSUPPLY RROUTING ((continued)
The gas pipe must be suitably protected where it passes through fireplace openings. Any sleeving should be
sealed to the pipe at its ends.
This appliance is fitted with an inlet restictor elbow.
The open end of the supply pipe should be sealed temporarily during the installation of the firebox to prevent the
ingress of dirt and dust.
The appliance firefront is specially notched to allow the gas pipe to pass through when an over hearth supply is
necessary.
FITTING THE FIREBOX
The firebox may be fitted to the opening by using screw fixing or by the cable kit as described in the relevant
section. Leave the polythene coating in place until fitting procedures are complete to eliminate any risk of scratch-
ing the decorative finish.
To fit the firebox, firstly check the fire goes fully back into the opening. Secure the fire box by drilling and screw-
ing down the frame or base of the firebox, or use the cable fixing method.
INSTALLATION BBYCCABLE FFIXING KKIT
If this method is to be adopted then an extra 30mm fitting depth
should be allowed for Fitting depth for the firebox becomes a
recommended 240mm.
Drill the four holes for the rawl plugs, as shown in the diagram.
If the fireplace configuration does not allow the exact layout
given, the eyebolts should be positioned as close to the correct
layout as possible.
Before finally fitting cables, ensure the self adhesive sealing
strips are in position on the back of the appliance frame. The
fireframe must be sealed evenly to the fireplace opening all
around the periphery.
Thread the tensioning cables through the holes in the top of the fire-
box, then the eyelets, and finally through the lower holes in the back
of the firebox, as shown in the photographs.
Note: TThe bburner ttray MMUST bberremoved aasspper rrelevant ssecction tto
ggain aaccccessssttotthe ccable aadjussterss.
Push the appliance back into to fireplace, centralise, and pull the
loose tensioning cables through the holes into the firebox. Thread
the tensioner bolts onto the cables, with the nuts screwed down
close to the tensioner head.
Slide the screwed nipple onto the cable, pull cable tight, and tighten
nipple.
The tension of the cable may now be adjusted by using a suitable
spanner on the tensioner nuts to pull the appliance tightly against the
fireplace opening. Visually inspect the seal and reseat if necessary.
Note: DDO NOT ccut ooff eexccessssccable.
Surplus cable must not be cut
off, as it will be impossible to refit the fire after servicing. Coil up the surplus cable,
and locate at rear of firebox.
Note ::IIfrrunninggaacconccealed ggassssupply, eenssure ggrommetssaare sseccure aaround
inccominggppipess.
77
11.0
11.1 A. 200mm
B. 350mm
C. 60mm
Dimension can
be +/-10mm
A
B
C
10.0

GAS CONNECTION
Refit the burner tray into the firebox, fit the two
screws through the locating holes in the tray legs,
and tighten.
Purge the gas supply thoroughly to remove air and
dirt/debris
BEFORE
connection. Now disconnect
the inlet restrictor elbow from the inlet pipe.
Connect the previously installed gas supply to inlet
restrictor elbow, and re-fit the restrictor elbow to the
inlet pipe of the appliance.
If using an across hearth connection, ensure the
decorative fireframe and firefront will clear the sup-
ply route.
If the data/control plate is not already fitted, attach with two screws, ensuring the control knob is free to be
depressed fully.
FUEL BED LAYOUT
Coal EEffect OOption
1. Remove the combustion matrix from its protective
packaging, and position onto the burner tray as
shown. The front edge of the matrix should sit snugly
behind the back edge of the burner rails. Do not fit the
matrix on top of the burner rails.
2. Next, remove the front coal strips from the protec-
tive packaging and position as shown. The rear edge of
the front coal strips should fit in front of the burner rail.
Again, do not to place on top of the burner rails. When
the front coal strips are in position bend up the three
metal tags at the front of the tray to retain (inset).
8
11.2
12.0
Correct
Incorrect

FUEL BED LAYOUT ((continued)
3. Open the bag of 22 moulded coals. All of the coals
are the same. Take five coals and place them as
shown. Care should be taken to ensure that the coals
bridge the gap between the front coals and the six
coal supports at the front of the matrix. Care should
also be taken not to push the coals right down
between the coal supports, as this can detract from
the flame picture when the appliance is running.
4. Take five more moulded coals and position as
shown to form the ‘second row’ of the fuel effect. The
coals may be rotated as desired to fit into the gaps
between the coal supports in order to create a ran-
dom, realistic effect. Again, remember not to push the
coals down too far into the valleys between the coal
supports as this can have a detrimental effect to the
flame picture.
5. Now take another six coals and place behind the
second row of coals, in order to complete the third
row. The coals may be orientated as desired to
achieve a realistic effect. Keep the spacing between
the coals even and uniform.
6. Finally, take the six remaining coals and place at the
back of the fuel matrix, as shown. Adding these coals
should complete the appearance of the fuel bed giv-
ing an even distribution of equally spaced coals.
The fire is designed to operate correctly with the coals
supplied when assembled according to the instruc-
tions. Never add to the twenty-two coals, or change
them for a different type. Never throw rubbish or
other matter onto the coal bed.
9
12.0

FUEL BED LAYOUT
Pebble EEffect OOption
1. Refer back to section 12.0 - Fuel bed layout (coal
effect option) and follow steps 1 and 2. The front
strips and fuel effect matrix used for pebble effect ver-
sions are of the same design as coal effect versions,
but have a different surface finish.
2. Open the bag of 22 ceramic pebbles. All of these
pebbles are the same size. Take five pebbles and
place them as shown. Care should be taken to ensure
that the pebbles bridge the gap between the front
strip and the six supports at the front of the matrix.
Care should also be taken not to push the pebbles
right down between the supports, as this can affect
the flame picture when the appliance is running.
3. Take five more ceramic pebbles and position as
shown to form the ‘second row’ of the fuel effect. The
pebbles may be rotated as desired to fit into the gaps
between the supports in order to create a random,
realistic effect. Again, remember not to push the peb-
bles down too far into the valleys between the sup-
ports as this can have a detrimental effect to the flame
picture.
4. Now take another six pebbles and place behind the
second row of coals, as shown. The pebbles may be
orientated as desired to achieve a realistic effect.
Keep the spacing between the pebbles even and uni-
form.
10
12.1

FUEL BED LAYOUT - ccontinued
5. Finally, take the six remaining pebbles and place at
the back of the fuel matrix as shown.
Once again, the pebbles may be orientated as desired
in order to give a realistic effect. Avoid pushing the
pebbles down between the supports. The fuel bed
layout is now complete.
The fire is designed to operate correctly with the pebbles supplied when assembled according to the instructions.
Never add to the twenty-two pebbles, or change them for a different type. Never throw rubbish or other matter
onto the fuel bed.
Due to the light colour of the pebbles, some discolouration/sooting is to be expected during normal use.
INSTALLING TTHE BBATTERIES ((remote ccontrol vversions oonly)
Handset - Remove cover from rear of handset and insert 1 x ‘PP3’ (9 volt) battery - Replace cover
Appliance - Ensure aappliance iisooff aand ccool. Remove cover from top of receiver box. The cover is protected by
reflective foil, and located towards the right hand side, underneath the burner unit. Insert 4 x ‘AA’ (1.5 volt) bat-
teries - Replace cover.
FITTING THE DECORATIVE FRAME AND FRONT
The appliance is supplied with a decorative frame in a variety of finishes. The frame is of three-piece design and
is held onto the firebox by magnets
Firstly attach two magnets (one at the top and one at the bottom) to each side piece and then attach to the sides
of the firebox frame. Attach the remaining two magnets to the top piece and position on the top of the firebox
frame ensuring the corners meet neatly.
IMPORTAANT ::DDue ttotthe ppossssibility oofssharp eedggess,ccare sshould bbettaken wwhen hhandlinggtthe tthree-ppieccefframe
ccomponentss.TThe uusseoofpprotecctive gglovessiissrreccommended.
Place the decorative firefront in front of the fire and slide the ashpan door into place. The firefront shown in these
instructions may be different to the one supplied with the appliance.
TESTING AND COMMISSIONING
Turn on and test the gas supply up to the fire for any leaks, in accordance with current edition of BS6891.
When the appliance is first used, protective oils coating the firebox may burn off. It is advisable to ventilate the
room during this period for at least one hour.
11
13.0
12.1
14.0
12.2

OPERATING TTHE FFIRE ((manual vversions)
The pilot is visible through the left hand side of the front coal strip. Push in and turn the control knob to the SPARK
position, and hold there for a few seconds.
Continue turning anti-clockwise through the spark click to the PILOT light position, ensuring the pilot has lit. If
not, return the knob clockwise, and repeat.
When the pilot lights after the spark, keep the knob depressed for
approximately ten seconds. Now release the knob and the pilot should stay
alight. If not, retry ignition. If the pilot is extinguished during use, wait three
minutes before repeating the ignition procedure.
To achieve the HIGH setting, push the control knob in slightly and continue
turning anti-clockwise to the high (large flame) position. The main burner
should light after a few seconds.
To decrease the setting to LOW, turn the control knob clockwise to the low
setting.
To turn to the PILOT position from the HIGH or LOW positions, press the control knob in, and return to the pilot
position and release.
To turn the fire OFF, keep the knob pressed in, return to the off position and release.
A safety interlock prevents re-ignition of the pilot flame until the thermocouple has cooled sufficiently to allow
the magnetic valve unit to reset itself.
OPERATING TTHE FFIRE ((remote ccontrol vversions)
The gas valve has two control knobs ;
Turn the main burner control (shown on left hand
side of control valve) knob fully anti-clockwise.
Turn ignition knob (shown on right hand side of con-
trol valve) slightly left towards the ignition position
until reaching the stop, press down and hold for a
few seconds until pilot gas is flowing.
Continue pressing down the knob while turning fur-
ther to the left to activate the piezo spark, continue
to hold the knob down for a further 10 seconds after
the pilot has been lit. If the pilot does not light
repeat the previous steps.
Upon lighting the pilot and after the further 10 sec-
onds, release the knob and turn further to the left to the ON position. The main burner will light and be controlled
in accordance with the main burner control knob setting. Adjust the main burner control knob to the desired set-
ting.
If the pilot is extinguished during use of the fire, you must wait three minutes before repeating the ignition pro-
cedure.
To turn the main burner OFF whilst keeping the pilot flame lit, turn the ignition control knob to the pilot position
then only the pilot will remain lit.
To shut the fire off completely, press the ignition control knob down and continue turning to the right from the
pilot position to the OFF position.
A safety interlock prevents re-ignition of the pilot flame until the thermocouple has cooled sufficiently to allow
the magnetic valve unit to reset itself.
12
14.1
14.2

OPERATING TTHE FFIRE ((Remote ccontrol vversions)
continued
The remote control unit allows operation of the main burner between maximum and
pilot only setting. It does not turn the pilot on or off.
The remote control handset incorporates an inbuilt safety feature to prevent the
main burner being activated or turned up accidentally. It is necessary to press but-
ton 1 and 2 (see illustration) simultaneously to turn the fire up.
To turn the fire down press button 3 only.
SPARK FAILURE
The gap between the spark electrode and the pilot should be 3.5 - 4.5mm to pro-
duce a good spark. There should be no need to adjust this. If under any circum-
stances the electric spark fails, the pilot may be lit manually by proceeding with the
ignition sequence as previously described, and after turning the control knob
through the spark position, the knob should be held in and the pilot lit with a taper.
SETTING PRESSURE
Remove the screw from the pressure test point.
Manual control versions - The pressure test point is situated on the main injector pipe next to the pilot.
Remote control versions - The pressure test point is located directly above the gas control.
Attach a U gauge. Light the fire on the HIGH setting.
The setting pressure should be in accordance with the figures stated on page 2 of these instructions. The fire is
factory set to achieve these pressures, and any significant variation could indicate a supply problem.
If the pressure is too high, the gas supply meter may be set incorrectly. This should be checked with the fire run-
ning and if necessary reset by the gas supplier.
If the pressure is too low, then check the meter governor pressure with the appliance running. If this is incorrect
it will need to be reset by the gas supplier. If the setting pressure is too low, but the meter pressure is acceptable,
then a problem in the supply pipework is to be suspected. This will be dirt and debris, kinked or inadequate size
pipes, restriction in a fitting or solder flashing across a joint. (NOTE: you will not get an accurate reading of the
inlet pressure with a pressure gauge on the end of the supply pipe - this is the static pressure in the system. You
must use a T piece and measure the supply pressure with the fire on High - the dynamic pressure). Refit and tight-
en the screw into the pressure test point when the test is complete.
FLUE SPILLAGE MONITORING SYSTEM
This fire is fitted with a flue spillage safety device (ODS). If the fire shuts down during use for no apparent reason
then several things may be suspected. If a door or window has been opened creating a draught, then pilot dis-
turbance is the problem, and removal of the draught should resolve this. If a grommet seal has been left out of
the firebox then this also will also cause intermittent shutdown. The gas pressure reaching the fire must also be
checked. The thermocouple connection into the back of the gas control valve may also have worked loose dur-
ing installation, simply tighten to remedy if this is the case.
If pilot disturbance is not the cause, then the ODS safety system may be in operation. Switch the appliance OFF,
check the flue and carry out any remedial work required. Relight the fire and carry out a spillage test. DO NOT
allow the appliance to be used if it continues to fail a spillage test.
The aeration hole of the pilot must be carefully cleaned out on each annual service to ensure contnued function
of the ODS.
The spillage monitoring system shall not be adjusted, modified, or put out of operation by the installer. Any spare
parts fitted MUST be of a type supplied for the purpose by the appliance manufacturer.
If the fire is not spilling, then further guidance should be sought, using the Troubleshooting section as a guide.
13
11
22
33
14.2
14.3
14.4
14.5

TESTING FOR SPILLAGE
Close all doors and windows to the room containing the appliance. Let the fire run on HIGH for five minutes.
Take a smoke match, light it, and using a smoke match tube, hold it at the top edge of the fire opening, 25mm
down and 25mm in. Starting 50mm in from either side, run the smoke match across the opening. All the smoke
should be drawn away up the flue. Any smoke returning into the room indicates that spillage is occurring. If the
initial spillage test fails, run the fire for a further 10 minutes and repeat the test. When the test has been completed
satisfactorily, repeat with any extractor fans in the premises running on the highest setting, and any communicat-
ing doors open. Finally, repeat with all doors open.
NOTE: IIfsspillaggeiisssstill iindiccated aafter uundertakinggaall ooftthe aabove, tthere mmay bbeaaffault iintthe fflue, ooriinssufficcient
ventilation iissppressent.
If the problem cannot be rectified immediately, then expert advice should be sought. Inform the user, disconnect
the fire, and attach an explanatory label.
BRIEFING TTHE CCUSTOMER
All instructions must be handed to the user for safekeeping.
Show tthe ccusstomer hhow ttolligght aand ccontrol tthe ffire
.
After commissioning the appliance, the customer should be instructed on the safe use of the appliance and the
need for regular servicing. Frequency of service depends on usage, but MUST be carried out at least one
annually.
Scratched and other superficial damage to the matt black paintwork of the appliance can be covered with
matching heatproof spray. Use only the manufacturers’ recommended spray paint. Paint only when the fire is OFF
and cold. Always mask off the surrounding area to prevent contamination with overspray. Ventilate the room dur-
ing the use of the spray.
DO NOT attempt to spray paint the coals or ceramics, or wash them in water.
SERVICING
Ensure that the fire is fully cold before attempting service. A suggested procedure for servicing is detailed below.
1. Lay out the dust sheet and tools.
2. Carefully remove the firefront casting, and ceramic components.
3. Remove the decorative frame, and check frame top for discolouration and signs of spillage.
4. Isolate the gas supply at the appliance inlet elbow, and disconnect the gas supply pipe. Remove the
two screws securing the tray to the firebox.
5. Lift the burner tray from the firebox.
6. Remove the firebox as detailed in the relevant section.
14
C
CB
A
Fireplace Opening
Smoke Match
In Tube
Match
Crimp
Tube
Cross section of smoke match tube
Make a smoke match tube from 10mm
diameter tube. Seal off one end and crimp
the tube to prevent the smoke match from
sliding down inside.
A.25mm down
from top of
opening
B. 25mm in
from front of
opening.
C. Disregard
outer 50mm
either side of
fireplace open-
ing
14.6
14.7
15.0

SERVICING ((continued)
7. Check the area behind the firebox for rubble accumulation and remove. If debris is excessive, initiate
remedial work on the flue.
8. Check the flue with smoke pellet for correct operation.
9. Re-fit the firebox using new seals where necessary.
10. Strip off the burner pipes and clean thoroughly.
11. Clean out the injector and pilot assembly. DO NOT attempt to dismantle the pilot unit.
12. Ensure the injector is aligned squarely with the venturi tube. Re-assemble and re-fit the burner tray.
13. Re fit and replace the ceramics, using genuine spares where necessary.
14. Re-fit the decorative front.
15. Turn on the gas supply, and leak test.
16. Check any purpose provided ventilation is un-obstructed.
17. Light the fire and test for spillage.
18. Check setting pressure and safe operation of the appliance.
For specific servicing instructions, see the relevant sections.
CLEANING TTHE CCERAMIC PPARTS
Remove the firefront casting and place to one side. Remove the ceramic components. Gently clean in the open
air. Be careful not to create dust from the coals. Where necessary replace damaged components with genuine
spares. Seal scrap components in plastic bags and dispose of at proper refuse sites as directed.
Re-fit the coals carefully by referring to the relevant section of these instructions.
REMOVING TTHE FFIREBOX
Remove the firetray as previously described. Uncoil the fixing kit cables from the rear of the firebox, remove the
screwed nipples and tensioning adjusters. The firebox can now be withdrawn from the opening and outwards
onto the protected hearth. Inspect the fireplace opening for debris, and if excessive rectify the flue before pro-
ceeding further. Check the seal around the fireframe and replace if necessary. Refitting of the firebox is described
in the relevant section.
DISMANTLING TTHE BBURNER TTRAY
Remove the tray as previously described. The pilot unit can be removed by undoing the tubing nut, the thermo-
couple nut on the rear of the valve, lint arrestor, two securing screws, and lifting away. Remove the tubing nut
from the valve end of the pilot pipe, and blow through to dislodge any debris that may be present. Clean the exte-
rior of the pilot assembly with a soft brush and blow through the flame ports on the pilot head. Check the aera-
tion holes are free from lint or dirt. The pilot assembly is a non-serviceable item, and should not be taken apart.
The aeration hole must be absolutely clear internally for proper operation. A thoroughly cleaned (inside and out)
oxypilot will cure a wide range of ignition faults.
Remove the two tubing nuts on the ends of the gas pipe to the injector elbow. Release the screw through the
supporting leg and lift assembly clear. The injector pipe can now be checked for debris. Remove the nut
retaining the injector elbow. Blow through the elbow to remove any debris.
Remote CControl VVersions - The valve is not field serviceable.
Manual CControl VVersions - The valve is not field serviceable, apart from the pilot filter. Remove the control knob
by pulling it forwards, then remove the largest of the three screws on the face of the valve. Slide the filter out and
clean away any debris that may have accumulated. The filter element should also be blown clean. This compo-
nent should not require replacement, however if signs of deterioration are evident then a genuine spare must be
used. If a large amount of debris is present in the filter then the pipework and control should be thoroughly
cleaned before re-assembly.
15
15.0
15.1
15.2
15.3

TROUBLESHOOTING GGUIDE
Fire ssparkssbbut ppilot ddoessnnot lligght
No gas to fire, check isolators are open.
Pipework blockage, clean out.
Air not fully purged, repurge supply or wait longer.
Spark earthing to metal work, reset gap correctly.
Blocked pilot, clean out internally.
Pilot lligghtssbbut tthen ggoessoout
Severe restriction in gas supply, clear obstruction.
Faulty thermocouple, replace pilot unit.
Hold control knob in for longer.
Manual versions only - Check control knob does not foul data plate.
Fire ddoessnnot sspark aatppilot
HT lead detached, refit.
Spark gap too large or small, reset correctly.
Faulty piezo unit, replace.
Debris shorting out electrode, clean.
Fire rrunssffor aattime aand tthen ccutssooff
Excessive room draught or flue pull, rectify.
Loose or faulty thermocouple, rectify.
ODS system in operation.
Firebox grommet seal not fitted, rectify.
Lint in pilot aeration hole, clean thoroughly internally
Pilot fflame sshrinksswwhen ffire iissoonhhiggh
Poor gas flow to fire, check pressure with fire on high.
If pressure is low, remove any restriction in pipework or valve.
Check all isolators are adequately sized and fully open.
Check meter pressure is adequate.
Air leak under base of firebox, rectify.
Lint in pilot aeration hole, clean thoroughly internally.
Fire ssmellsswwhen ffirsstllit ooriinuusse
Newness smell from brand new appliance.
Spillage occurring. Carry out spillage test and rectify any problems.
Low temperature sealants or combustible materials used in incorrect
positions.
Air leak under base of firebox, rectify.
16
16.0

USER INSTTRUCTTIONS
IMPORTANT NNOTES
The installation of this fire MUST only be carried out by a competent person (such as a CORGI registered fitter)
in accordance with the Gas Safety (Installation and Use) Regulations 1998, the relevant British Standards, Codes
of Practice, the Building Regulations and the manufacturers’ instructions.
Failure to comply with the above recommendations could lead to prosecution and invalidate the appliance
warranty.
Please ensure you are handed all of the manufacturers documents on completion of the installation. This will
include these instructions.
Always keep a note of the installer’s name and address, the original purchase receipt and the date of installation
for future reference.
The fire and flue should be serviced regularly to ensure continued safe operation. See the servicing section for
further details. Frequency of service will depend on use, but MUST be carried out at least once annually.
Parts of this appliance become naturally hot during use. It is recommended that a suitable fire guard conforming
to BS 8423 : 2002 is used, especially where young children, the elderly, or infirm are concerned.
Combustible items, such as flooring and furniture, and soft wall coverings (such as blown vinyl or embossed
paper) may discolour if fitted too close to the fire. See relevant section for further details on clearances to
combustibles. No combustible material or flooring should protrude onto the hearth.
DO NOT burn any foreign material on this fire, the fuel effect must be of the correct type and laid out in accor-
dance with the relevant section of these instructions. Failure to do so could create a hazard or lead to sooting.
Before the appliance is installed, the chimney should be swept. All flues should be checked by the installer to
ensure there are no defects or obstructions that may prevent the flow of combustion products.
This appliance is fitted with a flue blockage safety device which will shut down the fire if abnormal flue conditions
occur. It is NOT a substitute for an independently mounted Carbon Monoxide detector.
The fire is only suitable for use with the gas type for which it is supplied.
Remote ccontrol mmodels oonly - This appliance features a battery-opearated remote control system. Remote con-
trol models, under normal usage will need new batteries approximately every twelve months.
Remote control Handset requirements - 1 x ‘PP3’ type (9 volt)
Reciever/motor unit requirements - 4 x ‘AA’ type (1.5 volt)
Refer to the appropriate section of these instructions for details of how to change the batteries.
1
Secction
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
Contentss
Important Notes
Firefront
Clearances to Combustibles
Ventilation
Operating Instructions
Replacing the batteries (remote control versions only)
Flue Spillage Monitoring System
Cleaning
List of Spares
PaggeNNo.
1
2
2
2
2
3
3
3
4
1.0

FIREFRONT
This fire is supplied with a particular style of firefront. Use of the firefront will ensure an adequate airflow under
the firebed for the correct functioning of this appliance.
Compliance with safety standards cannot be guaranteed if another style of front is used.
CLEARANCES TTOCCOMBUSTIBLES
A combustible shelf may be fixed to the wall above the fire, providing that it complies with the dimensions given
below.
A non-combustible shelf may be fitted to within 10mm of the top edge of the fireframe.
Combustible materials, such as wood, may be fitted to within 100mm (4in) of either side of the frame of the
appliance, providing the forward projection does not exceed 100mm (4in).
Any combustible side walls must be at least 500mm to the side of the radiant heat source.
As with all heating appliances, any decorations, soft furnishings, and wall coverings (i.e. flock, blown vinyl and
embossed paper) positioned too close to the appliance may discolour or scorch.
VENTILATION
No ppurpossepprovided vventilation iissnnormally rrequired ffor tthissaappliancce.
The requirements of other appliances
operating in the same space or room, and the results of a spillage test must be taken into consideration when
assessing ventilation requirements, this will have been carried out by your CORGI registered installer.
For Republic of Ireland, ventilation may be required, see IS 813, ICP3, IS 327, and any other rules in force.
OPERATING IINSTRUCTIONS ((manual vversions)
The pilot is visible through the left hand side of the front coal strip. Push in and turn the control knob to the SPARK
position, and hold there for a few seconds. Continue turning anti-clockwise through the spark click to the PILOT
light position, ensuring the pilot has lit. If not, return the knob clockwise, and
repeat.
When the pilot lights after the spark, keep the knob depressed for
approximately ten seconds. Now release the knob and the pilot should stay
alight. If not, repeat ignition. If the pilot is extinguished
duringguusse
, wait three
minutes before repeating the ignition procedure.
To achieve the HIGH setting, push the control knob in slightly and continue
turning anti-clockwise to the high position. The main burner should light
after a few seconds.
To decrease the setting to LOW, turn the control knob clockwise to the low setting.
To turn to the PILOT position from the HIGH or LOW positions, press the control knob in, and return to the pilot
position and release.
To turn the fire OFF, keep the knob pressed in, return to the off position and release.
2
Maximum ddepth oofsshelf MMinimum ddisstancceffrom iinsside eedggeoof
fire fframe ttouundersside oofsshelf
100mm (4in) 745mm (29 1/4 in)
150mm (6in) 845mm (33 1/4 in)
203mm (8in) 895mm (35 1/4 in)
2.0
3.0
4.0
5.0