Follett Ice Pro EDB1000 Manual

Installation and Service Manual
Serial numbers E00006 and above
Ice Pro™EDB1000 230V, 50 Hz Automatic
Ice Bagging and Dispensing System
00127357R05
801 Church Lane • Easton, PA 18040, USA
Toll free [phone] • [phone]
www.follettice.com
Order parts online
www.follettice.com
Manual de Instalación y Servicio del Dispensador y Embolsador Automático de Hielo Ice Pro
Manuel d'Installation et de Dépannage du Distributeur et Ensacheur Automatique de Glace Ice Pro
Ice Pro Automatisches Eisabfüll- und -ausgabesystem – Installations- und Wartungshandbuch

2

3
Table of contents
Operation and cleaning instructions can be found in manual 00127886.
Las instrucciones de uso y limpieza se encuentran en el Manual 00127886.
Les instructions d'exploitation et de nettoyage sont disponibles dans le manuel 00127886.
Bedienungs- und Reinigungsanweisungen entnehmen Sie bitte dem Handbuch 00127886.
Welcome to Follett Corporation
Specications
Installation
Service
Bienvenido a Follett Corporation
Especicaciones
Instalación
Servicio
Bienvenue à Follett Corporation
Caractéristiques techniques
Installation
Dépannage
Willkommen bei der Follett Corporation
Spezikationen
Installation
Wartung
Replacement parts
Piezas de repuesto
Pièces de rechange
Ersatzteile
5
6
8
15
17
18
20
27
29
30
32
39
41
42
44
51
52
52
52
52

4

Storage area of dispenser contains mechanical, moving parts. Keep hands and arms clear of this area at all times.
If access to this area is required, power to unit must be disconnected rst.
Access to service areas is restricted to persons having knowledge and practical experience of the appliance, in
particular as far as safety and hygiene are concerned.
Ice is slippery. Maintain counters and oors around dispenser in a clean and ice-free condition.
Ice is food. Follow recommended cleaning instructions to maintain cleanliness of delivered ice.
Should local codes require a hard-wired connection and/or shielded wiring, eliminate the cord(s) and plug(s) and
follow the appropriate wiring diagram.
Dispenser can accommodate most cube/cubelet ices up to 1” square or Chewblet®ice (made by Horizon ice
machines). Use of these ices can jam dispenser and void warranty. For questions about ice compatibility, call
customer service at [phone].
Always disconnect power before cleaning or servicing the dispenser.
Failure to remove all sanitizer may result in health hazard.
Important Cautions
Welcome to Follett
Follett ice dispensers enjoy a well-deserved reputation for excellent performance, long-term reliability and outstanding
after-the-sale support. To ensure that this dispenser delivers that same degree of service, we ask that you take a moment
to review this manual before beginning the installation of the dispenser. Should you have any questions or require
technical help at any point, please call technical service at [phone].
Before you begin
After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If damage
is found, notify the shipper immediately and contact Follett Corporation so that we can help in the ling of a claim, if
necessary.
5

6
Specications
Electrical
Each icemaker and dispenser requires separate circuit. Equipment
ground required.
Standard electrical – 230V, 50 Hz, 1 phase, Max. fuse – 5 amps,
15 amp circuit. Cord provided.
Plumbing
Drain 1" PVC FPT for hopper drain
Note: Drains should be hard piped and insulated. Maintain
at least 1cm per 31cm (1/4" per foot) run slope on
drain line run.
Temperature
Ambient temperature range: 10˚C (50˚F) minimum; 38˚C (100˚F)
maximum.
Clearance, installation and access information
The dispenser must be level in both directions. The dispenser is to
be installed in a location where use and maintenance is restricted to
trained personnel. The supply cord plug must be accessible.
Door entry Installation sites must have an unobstructed path to
installation location with door openings no less than
870mm (34.25").
Service clearance A minimum of 305mm (12") to left of unit is
necessary for service.
Ice type
Dispenser can accommodate most cube/cubelet ices up to 26mm
(1") square. Crushed, ake, or nugget ice cannot be used. Use of
these ices can jam dispenser and void warranty. For questions about
ice compatibility, call technical service at [phone].
Icemaker weight limit
Icemaker(s) mounted on thin top may not exceed 272kg (600 lbs).
Icemaker(s) mounted on thick top may not exceed 590kg (1300 lbs).
Container sizes
Standard unit accommodates bag sizes up to 9kg (20 lbs)/
696mm (27.35").
Standard dispense chute compatible with carts and containers up to
750mm (29.5") high.
Optional 166mm (6.5") leg extension kit may be purchased to allow
for up to 915mm (36") high carts and bags up to 18kg (40 lbs) and
860mm (33.85") high.
Bag pins
Bag pins may be adjusted to accommodate bag hole centers from
127mm (5") to 254mm (10").

7
* Special top required for icemakers weighing more than 272kg
(600 lbs). Add an additional 54mm (2.125") to height. Contact
factory.
** Add 51mm (2") to depth and 4.5kg (10 lbs) to shipping weight
when drain pan accessory is used.
Dimensions and clearances
572mm (22.5")
26mm (1") FPT drain
*1823mm
(71.75")
1188mm
(46.75")
864mm
(34")
788mm
(31")
max. cart
695mm
(27.35")
max. bag
242mm
(9.5")
26mm (1")
FPT
drain
3121mm
(52.0")
**1156mm
(45.5")
305mm (12")
Service
Clearance
572mm (22.5")
26mm (1") FPT drain
*1823mm
(71.75")
1188mm
(46.75")
864mm
(34")
788mm
(31")
max. cart
695mm
(27.35")
max. bag
242mm
(9.5")
26mm (1")
FPT
drain
3121mm
(52.0")
**1156mm
(45.5")
305mm (12")
Service
Clearance
Fig. 1
Fig. 2

8
Installation
Door Entry
Some disassembly may be necessary to gain access through door
openings with a width of 850mm (34.25") to 1156mm (45.5").
Note: Disassembly is NOT necessary for gaining entry through
door openings larger than 1156mm (45.5'')
1. Remove lower splash panel with four screws (Fig. 3.1).
1
Fig. 3
1
2
Fig. 5
2. Detach the following plugs from the left side of control box:
Window interlock J26 (Fig. 4.1)
Control J21 (Fig. 4.2)
PCB power J22 (Fig. 4.3)
Auger motor J24 (Fig. 4.4)
3. Remove control panel cover by lifting and detaching hook
and loop tape (Fig. 5.1).
4. Remove lower cover with two thumbscrews, one from each
side (Fig. 5.2).
3 – PCB power J22
Agitation motor J23
4 – Auger motor J24
2 – Control J21
1 – Window interlock J26
Footswitch J27
Input power
Fig. 4

1
2
3
4
Fig. 6
5. Remove transfer case with two latches (Fig. 6.1).
6. Remove ice deection plate by lifting up (Fig. 6.2).
7. Remove auger by lifting up (Fig. 6.3).
8. Remove auger tube by lifting up. Note position of locating
slot on lower end for reinstallation (Fig. 6.4).
9. Remove blower duct by loosening thumb screw, rotating
clip (Fig. 7.1) and lifting up (Fig. 7.2).
1
2
Fig. 7
10. Remove control box/fan motor mounting assembly with
two screws (Fig. 8).
Fig. 8

10
11. Remove auger motor bracket with 8 screws (Fig. 9).
12. Remove bag pin bracket with two thumbscrews (Fig. 9).
Fig. 9
13. The units width may be further reduced by removing the
upper ice storage section (Fig. 10). This reduces unit width
by 45mm (1.75") to an overall width of 864mm (34").
a) Remove window.
b) Pull window interlock switch cable through wire trough in
upper right corner of base (Fig. 10.1).
c) Cut tie wrap.
d) Release latch from each side of ice storage section
(Fig. 10.2).
e) Lift upper ice storage section from base.
Note: Reinstallation of auger tube requires locating slot be in
the 7 o’clock position and upper end of auger be ush to
auger motor bracket.
1
2
Fig. 10

11
Locating unit
A minimum of 305mm (12") to the left of the unit must be
unobstructed for service clearance (see dimensions
and clearances).
Leg extension accessory
1. Raise unit off feet.
2. Remove each standard foot channel with four carriage bolts
(Fig. 11.1).
3. Remove foot insert and cap insert from standard foot
channel.
4. Align each accessory extension foot channel to the eight
holes of leg.
5. Use the four carriage bolts removed in step 2 and four
carriage bolts supplied with leg extension accessory to
attach each extension channel to the eight holes of each leg
(Fig. 11.2).
6. Place foot insert and cap insert into extension foot channel.
7. Verify each leg is in fully retracted position prior to lowering
unit on feet.
8. Follow leveling instructions below.
Leveling
Leveling the unit is important for the proper operation of any
top mounted icemaker. The dispenser is shipped with the legs in the
fully retracted position. Each leg may be adjusted independently by
turning clockwise to lower the leg or counterclockwise to raise
the leg.
Utility connections
Drain
Drain connection is made to the 1" FPT PVC tting (Fig. 12).
Leave a minimum of 1cm per 31cm run (1/4" per foot) slope on
drain line run. Insulate the entire run length to prevent condensation
from forming on outside of drain line.
Note: Avoid excessive tightening force when connecting
to this tting.
Note: Do not apply excessive heat if any sweating of ttings is
necessary. Heat conduction through metal may melt
threads in plastic drain.
Electrical
Make electrical connections in accordance with local and NEC
codes. Each icemaker and dispenser requires separate circuit.
Equipment ground required.
Standard electrical – 230V, 50 Hz, 1 phase. Max. fuse – 5 amps,
15 amp circuit. Cord provided.
Foot pedal
The foot pedal is connected to the dispenser at the factory. Remove
packaging and place on oor near bag stand on front of dispenser.
1
1
2
2
12
Fig. 11
226mm
(8.875")
582mm
(22.875")
drain
Fig. 12

12
Bag wicket
Note: Bags must be placed behind rear stainless chute.
1. Move chute lever to down position (Fig. 13.1).
2. Transfer bags from wicket to bag pins by removing
cardboard backing and sliding 15 to 20 bags onto pins at a
time until posts are full (Fig. 13.2).
3. Return chute lever to up position (Fig. 14).
Sanitize
Follow cleaning and sanitizing instructions in manual 00127886.
Icemaker
Follow icemaker manufacturer’s recommendations for installation.
Note: Icemaker(s) mounted on thin top may not exceed 272kg
(600 lbs). Icemaker(s) mounted on thick top may not
exceed 590kg (1300 lbs).
Adjustments
The installer should make the following initial adjustments to ensure
proper operation of the dispenser.
1. Tie-down adjustment
a) Release latch on side of dispenser.
b) Rotate bolt clockwise to increase tension.
c) Engage latch and verify tension has been increased.
2. Bag stand
The bag stand platform may be raised or lowered to
accommodate multiple bag sizes (Fig. 15). The bottom of bags
should touch platform when adjustment is complete.
a) Lift bag stand platform up and out of receiving slot on bag
stand base.
b) Insert bag stand platform in and down into next receiving
slot above bottom of bag.
3. Dispense duration
In timed mode, the dispense duration dial of the control panel
adjusts the length of time the unit dispenses ice.
a) Rotate dial clockwise to lengthen dispense duration. Rotate
counterclockwise to shorten dispense duration.
b) Verify timed mode is selected.
c) Press start button to test length of duration. Adjust as
necessary.
1
2
Fig. 13
Fig. 14
Fig. 15

13
Agitator removal
1. Remove all ice from dispenser.
2. Disconnect power to dispenser and icemaker.
3. Remove window from upper ice storage section.
4. Remove connection pin from left side of agitator bar
(Fig. 16).
2
1
1
2
Fig. 17
1
2
Fig. 18
Fig. 19
Fig. 16
5. Move agitator bar toward left dispenser wall (Fig. 17.1)
while pulling out the right side from bearing (Fig. 17.2).
6. Push right side of agitator bar toward rear right corner of bin
(Fig. 18.1) while pulling out the left side from the drive shaft
(Fig. 18.2).
7. Position pin end of agitator in window frame and spiral
clockwise out opening (Fig 19).

14
Wiring diagram Fig. 20
M3
61 BLK
62 WHT
63 GRN/YEL
64 BLK
66 GRN/YEL
J4J3
J1
J2
J8
J9
J29
J5
J6
J21
GND
J14
J15
J10
SAFETY
J12
J13
J30
J11
J31
LOWER CONTROL BOX
M2
UPPER OPERATOR CONSOLE BOX
OPERATOR INTERFACE
AUGER
MOTOR
AGITATOR
MOTOR
WINDOW SWITCH
FOOT
SWITCH
6.0
EDB1000SA - ICE PRO SCHEMATIC
CONTROL BOARD
AUGER
CONTROL
AGITATOR
CONTROL
5
4
INPUT
1Ø 240VAC
L1
1
2
L2
MAIN
POWER
SWITCH
G
FUSE
BLOCK
L3-T3-T9
L2-T2-T8
L1-T1-T7
M1
L3-T3-T9
L2-T2-T8
L1-T1-T7
P1 P2 P3
U V W L1 L2
F S R
P1 P2 P3
U V W L1 L2
F S R
GRN
FUSE 8
27 RED J23-4
26 WHT J23-3
25 BLK J23-2
28 GR J23-5
J10 24-RED P21-7
J9 30-RED P21-9
20 WHT J24-2
19 BLK J24-1
21 RED J24-3
36 RED
35 BLK
J30 23-BLK P21-6
J21
1 BLK
2 WHT
11 BLK
12 BLK
13 WHT
14 WHT
8 BLK J22-1
9 WHT J22-2
3 GRN
4 GRN
10 GRN
BROWN
BLUE
J27
J26 J22
WINDOW SWITCH
C1
A1
C2
A2 LINE REACTOR
C1
A1
C2
A2
LINE REACTOR
LINE FILTER
39 WHT
40 BLK
41 BLK
44 WHT
43 BLK
J29 29-BLK P21-8
7 WHT J21-4 J27-2
7
6
6 BLK J21-5 J27-1
15 BLK
16 WHT
17 BLK
18 WHT
34 WHT
33 BLK
X1
X2
A/M
50/60HZ
X1
X2
A/M
50/60HZ
ENLARGED JUMPER SETTINGS
BLOWER MOTOR
50 BLK
51 WHT
59 WHT
58 BLK
53 BRN
52 BLU
55 RED
54 BLK
P23-4
P23-3
P23-2
P23-5
P24-3
P24-2
P24-1
P24-4
22 G&Y
60 GRN/YEL
5 GRN/YEL
1 AMP FUSE 7
1 AMP
COM
UPPER
AGIT
LOWER
AGIT650
FOOT
SWITCH
220/240
VAC BLOWER
MOTOR
65 WHT
42 WHT
31 BLK TO J21-1
32 BLK TO J21-2
AUGER
650 AUG
1000
LED1
BLOWER MOTOR
ON INDICATOR
PB6
BAG OPEN
START/STOP
PB4
TIMED MODE
DECREASE
PB5
TIMED MODE
INCREASE
PB2
TIMED MODE
STOP
PB3
TIMED MODE
START/STOP
PB1
MANUAL
START/STOP
T4-T5-T6
T4-T5-T6
37 BLK
38 RED
F6-5A
F5-10A
F4-10A
F3-5A
F2-10A
F1-10A
J22
J24
1
1
BROWN
BLUE

15
Symptom
Ice does not dispense
Bags tear off pins
during lling
More than one bag opens
when blower is on
Bags won’t open
If problems persist after following this basic troubleshooting guide, call Follett’s technical service
department at [phone].
Possible cause
No ice in bin
Dispense switch not closing
Foot pedal not closing
Auger motor not operating
Agitator motor not operating
Both auger motor & agitator
motor not operating
Bag platform not adjusted
properly
Poor quality bags
Stainless steel chute is not
resting against bags
Blower switch not on
Blower duct missing or out
of position
No power to blower motor
Solution
Check operation of ice maker
Check for contract closure
Check for contact closure of switch inside
foot pedal enclosure
1. Check for power to motor
2. Check for output from corresponding inverter
3. Check fuses and power supply to LI & L2 of inverter
4. Jump terminals F & S on inverter. If motor runs,
replace PC board
Note: Voltage from inverter and auger motor must be
tested with an analog meter
1. Check for power to motor
2. Check for output from corresponding inverter
3. Check fuses and power supply to LI & L2 of inverter
4. Jump terminals F & S on inverter. If motor runs
replace PC board
Note: Voltage from inverter and auger motor must be
tested with an analog meter
1. Check that window is in place
2. Check that both window interlock switch are
fully depressed
3. Check that interlock relay is energized
Adjust bag platform to on notch above where bottom
of bag contacts platform
Try bags from another supplier
Move chute lever to up position to locate stainless
steel chute in the rear position
Turn blower switch on
Reinstall/re-position blower duct
Check fuses and output power at operator
control panel
Troubleshooting guide
Service
Before calling for service
1. Check that ice is in the dispenser and that congealed cubes are not causing a jam.
2. Check that circuit breaker and switches are in ON position.
3. Check that window is on securely. If ajar, dispenser will not operate.
4. Check that all drains are clear.

16

17
El área de almacenamiento del dispensador contiene partes mecánicas y de movimiento. Mantenga en todo momento
las manos y brazos fuera de este lugar. Si necesita tener acceso a esta área, la alimentación eléctrica a la unidad debe
desconectarse previamente.
El acceso a las áreas de servicio está restringido a las personas que tienen conocimiento y experiencia práctica en el
uso del equipo, en particular en lo que se reere a seguridad e higiene.
El hielo es resbaloso. Mantenga los mostradores y los pisos alrededor de la unidad limpios y libres de hielo.
El hielo se consume con las bebidas. Siga las instrucciones de limpieza que se recomiendan para mantener la pureza
del hielo que dispensa la unidad.
En caso de que los códigos locales requieran conexión eléctrica rígida o cable blindado, elimine el cable y el enchufe
que se incluyen y observe lo indicado en el diagrama de cableado apropiado.
El dispensador puede acomodar la mayor parte de los cubos y cubitos de hielo hasta de una pulgada de lado. El hielo
triturado, en escamas o el hielo granizado no deben usarse. Hielo en estas formas puede atascar el dispensador e
invalida la garantía. Para resolver preguntas en cuanto a tipos de hielo compatibles con la unidad llame a la División
de Servicio al Cliente al teléfono [phone].
Desconecte siempre la corriente eléctrica antes de limpiar o dar servicio al dispensador.
El no remover completamente el desinfectante usado en la unidad puede resultar en un riesgo para la salud.
!
Precauciones importantes
¡Bienvenido a Follett!
Las máquinas para dispensar hielo de Follett gozan de una muy merecida reputación por su excelente
funcionamiento, conabilidad por largo tiempo y la sobresaliente ayuda que le proporcionamos después de la
compra. Para asegurar que esta unidad le rinde la más alta calidad de servicio, le rogamos que se tome un
momento para leer este manual antes de comenzar la instalación de la máquina. En caso de que tenga cualquier
pregunta o necesite ayuda técnica en cualquier momento, sírvase llamar a la División de Servicio Técnico al
teléfono [phone].
Antes de comenzar
Después de desembalar y remover todos los materiales de empaque, revise el equipo para ver si ha sufrido
algún daño durante el transporte. Si encuentra daño, notique a la agencia de transporte inmediatamente y
póngase en contacto con Follett Corporation, de manera que podamos ayudarle a preparar el reclamo, si es
necesario.

18
Especicaciones
Especicaciones Eléctricas
Toda máquina de fabricar o de dispensar hielo requiere su circuito individual.
El equipo debe quedar conectado a tierra debidamente.
Corriente estándar – 230V, 50 Hz, monofásica, fusible máximo de
5 amperios, circuito de 15 amperios. El cable de conexión viene incluido.
Plomería
Drenaje Tubería de PVC FPT de 26mm para el desagüe de la tolva.
Nota: Los drenajes deben ser de tubería rígida y aislada. Mantenga
una pendiente en la tubería de por lo menos 1 cm por cada 31 cm.
Temperatura
Rango de temperatura ambiente: de 10° C (50° F) como mínimo hasta 38° C
(100° F) como máximo.
Distancias libres, instalación e información de acceso
La unidad debe quedar nivelada en ambas direcciones. Debe quedar instalada
en donde su utilización y mantenimiento estén limitados a personal entrenado.
La toma para enchufar el cable de alimentación eléctrica debe quedar en lugar
accesible.
Puerta de entrada
El sitio de instalación debe tener una entrada sin obstrucción hasta la
ubicación de la instalación, con puertas de abertura de no menos de 870mm
de ancho.
Distancia libre para servicio.
Para dar servicio a la unidad se requiere un espacio mínimo de
305mm a la izquierda de la unidad.
Tipo de hielo
El proveedor puede acomodar la mayor parte de tipos de hielo en cubos o
en cubitos hasta cubos de 26mm de lado. No debe usarse hielo triturado,
en escamas o hielo granizado. El uso de estos tipos de hielo puede atascar
el proveedor e invalida la garantía. Para resolver preguntas en cuanto a
compatibilidad de tipos de hielo, llame al Servicio Técnico al teléfono
[phone].
Límite de peso de la máquina de fabricación de hielo
La unidad o unidades de fabricación de hielo montadas sobre dispensador de
tapa delgada no deben exceder los 272kg.
La unidad o las unidades de fabricación de hielo montadas sobre dispensador
de tapa gruesa no deben exceder los 590kg.
Tamaños de contenedores
La unidad estándar puede acomodar bolsas de hasta 9kg o 696mm.
El canalón de descarga estándar es compatible con carros y contenedores de
hasta 750mm de altura.
Opcionalmente, se ofrece un juego de extensión de pata de 166mm que
permite el uso de carros de hasta 915mm de altura y de bolsas de hasta 18kg
u 860mm de altura.
Pernos para bolsa
Los pernos para bolsa pueden ajustarse para acomodar bolsas con
perforaciones desde 127mm hasta 254mm de distancia entre centros.

19
* Se requieren tapas especiales para máquinas de fabricación de
hielo que pesen más de 272kgs. Agregue 54mm a la dimensión
de altura. Póngase en contacto con la fábrica.
** Agregue 51mm a la dimensión de profundidad y 4.5kg al peso
de embalaje cuando la bandeja de drenaje se usa.
Dimensiones y espacios libres
572mm (22.5")
26mm (1") FPT drain
*1823mm
(71.75")
1188mm
(46.75")
864mm
(34")
788mm
(31")
max. cart
695mm
(27.35")
max. bag
242mm
(9.5")
26mm (1")
FPT
drain
3121mm
(52.0")
**1156mm
(45.5")
305mm (12")
Service
Clearance
572mm (22.5")
26mm (1") FPT drain
*1823mm
(71.75")
1188mm
(46.75")
864mm
(34")
788mm
(31")
max. cart
695mm
(27.35")
max. bag
242mm
(9.5")
26mm (1")
FPT
drain
3121mm
(52.0")
**1156mm
(45.5")
305mm (12")
Service
Clearance
Fig. 1
Fig. 2
desagüe de 26mm (1") de FPT
distancia libre
para servicio
carro max. bolsa max.
desagüe de
26mm (1")
de FPT

20
1
Fig. 3
1
2
Fig. 5
3 – PCB power J22
Agitation motor J23
4 – Auger motor J24
2 – Control J21
1 – Window interlock J26
Footswitch J27
Input power
Fig. 4
Corriente de Alimentación
1 - Intercierre de ventana J26
Interruptor de Pie J27
2 – Control J21
3 - Alimentación tablero
de circuito impreso J22
Motor de Agitación J23
4 - Motor del Sinfín J24
Instalación
Puerta de Entrada
Puede ser necesario desarmar algún elemento de la unidad para
poder pasarla a través de puertas con un ancho de 850mm hasta
1156mm.
Nota: NO es necesario desarmar ningún elemento para pasar
la unidad a través de puertas de un ancho de más
de 1156mm.
1. Remueva el panel inferior de salpique que está sujeto con 4
tornillos (vea la Fig. 3.1).
2. Desconecte los siguientes tacos del lado izquierdo de la
caja de control:
Intercierre de ventana J26 (Fig. 4.1)
Control J21 (Fig. 4.2)
Alimentación del tablero de circuito impreso J22 (Fig. 4.3)
Motor del Sinfín J24 (Fig. 4.4)
3. Remueva la cubierta del panel de control levantando y
desconectando el gancho y la cinta de velcro (Fig. 5. 1).
4. Remueva la cubierta inferior que está jada con 2 tornillos
de mariposa, uno de cada lado (Fig. 5. 2).