Franklin Electric Turf Boss FTB1CI-SSI Series User manual

OWNER'S MANUAL
English
EN
Turf Boss 1-2 HP
The 1-2 HP Turf Boss serves a wide array of applications mov-
ing high volumes of water, including timer-operated irriga-
tion systems, residential water transfer, commercial
dewatering, rainwater drainage, light agricultural irrigation,
sump drainage, and industrial liquid transfer. As a premium
self-priming sprinkler pump, the Turf Boss is approved for
indoor or outdoor operation through CSA and UL.
This product is covered by a limited warranty for a period of 1
year from the date of original purchase by the consumer. For
complete warranty information, refer to www.FranklinWater.com.
Specifications
Pumps
Pump Ends
*Stainless steel impeller
Model HP Phase Suction x
Discharge (in) Volts Weight (lb)
FTB1CI 1
1
1½ x 1½
115/230 50
FTB15CI 1.5 57
FTB2CI 2 230 58
FTB1CI-SSI* 1 115/230 52
FTB15CI-SSI* 1.5 59
FTB2CI-SSI* 2 230 60
FTB1CI-SSI-T* 1
3 208-230/460
51
FTB15CI-SSI-T* 1.5 55
FTB2CI-SSI-T* 2 57
Model HP Suction x Discharge (in) Weight (lb)
FTB1CI-PE 1
1½ x 1½
28
FTB15CI-PE 1.5
FTB2CI-PE 2
FTB1CI-SS1-PE* 1
30FTB15CI-SSI-PE* 1.5
FTB2CI-SSI-PE* 2

SAFETY INSTRUCTIONS
Specifications
2
SAFETY INSTRUCTIONS
This equipment should be installed and serviced by technically qualified personnel who are familiar with
the correct selection and use of appropriate tools, equipment, and procedures. Failure to comply with
national and local electrical and plumbing codes and within Franklin Electric recommendations may result
in electrical shock or fire hazard, unsatisfactory performance, or equipment failure.
Know the product’s application, limitations, and potential hazards. Read and follow instructions carefully to
avoid injury and property damage. Do not disassemble or repair unit unless described in this manual.
Failure to follow installation or operation procedures and all applicable codes may result in the following
hazards:
Risk of death, personal injury, or property damage due to explosion, fire,
or electric shock.
• Do not use to pump flammable, combustible, or explosive fluids such as gasoline, fuel oil, kerosene, etc.
• Do not use in explosive atmospheres or hazardous locations as classified by the NEC, ANSI/NFPA70.
• Do not handle a pump or pump motor with wet hands or when standing on a wet or damp surface, or in water.
• When a pump is in its application, do not touch the motor, pipes, or water until the unit is unplugged or electrically disconnected.
• If the power disconnect is out of sight, lock it in the open position and tag it to prevent unexpected application of power.
• If the disconnect panel is not accessible, contact the electric company to stop service.
Risk of severe injury or death by electrical shock.
• To reduce risk of electrical shock, disconnect power before working on or around the system. More than one disconnect switch
may be required to de-energize the equipment before servicing.
• Wire pump system for correct voltage.
• Be certain that this pump is connected to a circuit equipped with a ground fault circuit interrupter (GFCI) device if required by
code.
• The pump includes a grounding connector. To reduce risk of electric shock, be certain that it is properly connected to ground.
• To avoid hazards when installing or servicing, install a double-pole disconnect near the pump installation.
• Use an appropriate discharge resistor to discharge the capacitor prior to working on the motor.
• Check local electrical and building codes before installation. The installation must be in accordance with their regulations as well
as the most recent National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA), or Canadian Electrical
Code (CEC).
• Employ a licensed electrician.
Risk of bodily injury, electric shock, or equipment damage.
• This equipment must not be used by children or persons with reduced physical, sensory or mental abilities, or lacking in experi-
ence and expertise, unless supervised or instructed. Children may not use the equipment, nor may they play with the unit or in
the immediate vicinity.
• Do not run the pump dry. If run dry, the surface temperature of the pump will rise to a high temperature that could cause skin
burns if touched and will cause serious damage to your pump.
• Equipment can start automatically. Lockout-Tagout before servicing equipment.
• The pump has been evaluated for use with water only. Pump should only be used with liquids compatible with pump component
materials.
• An inoperative or malfunctioning pump could lead to flooding, resulting in personal injury or property damage.
• Pump may become hot during operation. Allow pump to cool before servicing.
• Operation of this equipment requires detailed installation and operation instructions provided in this manual. Read entire manual
before starting installation and operation. End User should receive and retain manual for future use.
• Keep safety labels clean and in good condition.
• Keep work area clean, well-lit, and uncluttered.
• Wear safety glasses while installing or performing maintenance on the pump.

INSTALLATION
Typical Installation
3
INSTALLATION
Typical Installation
1. Pipe plug
2. To sprinkler system
3. Discharge port
4. Well seal
5. Adapter
6. Foot valve
7. Drain plug
8. Suction port
Shallow Well Installations
1. To pump
2. Check valve
3. Elbow
4. Galvanized pipe
5. Well point
1
2
3
4
5
6
7
8
Single Multiple
1 2
3
4
5
1 2
4
5
3

INSTALLATION
Pump Location
4
Pump Location
• Install the pump in a clean, dry, and ventilated location shielded from direct sun and precipitation.
• Provide adequate room for future servicing, protection from freezing temperatures, flooding, and
equipment drainage.
• Bolt unit down evenly on a good foundation, preferably concrete, to prevent unnecessary stresses
from pump movement.
• Install as close as possible to water source to minimize suction piping length.
Piping Instructions
• Properly support all suction and discharge piping to avoid strain on the pump.
• Piping should match the pump inlet and outlet connection sizes.
• For long runs, increase connections by one pipe size.
• Use pipe thread sealant.
• Avoid the use of unions on the suction line if possible. All suction line connections must be airtight.
• Do not over-tighten piping connections.
Suction Line
NOTE: The total suction lift should not exceed 25 feet.
1. Install a new, clean pipe or hose.
• Make sure piping rises vertically or is sloped continually upward from the water source to the
pump inlet connection.
• Check that there are no high spots that cannot be evacuated of air during the priming process.
2. Install a strainer at the end of the suction line.
3. Ensure the strainer remains well submerged at all times.
Discharge Line
1. Thread the male adapter or pipe nipple into discharge port.
2. Tighten the discharge pipe, using an opposing pipe wrench on the pump discharge.
• All discharge piping must have a pressure rating capable of withstanding the incoming inlet
pressure plus the pump’s maximum shut-off head pressure.
IMPORTANT: Do not operate the pump under a no-flow/shut-off head condition.
Electrical Connections
1. Employ an electrician.
2. Provide a separate circuit from the distribution panel to the pump unit, properly protected with a
fuse or circuit breaker.
Risk of severe injury or death by electrical shock.
• To reduce risk of electrical shock, disconnect power before working on or around the system.

OPERATION
Electrical Connections
5
3. Install a proper fused disconnect switch in the line.
• Make sure the correct gauge of cable is used to carry the load.
IMPORTANT: Undersized wire between the motor and the power source will adversely limit the
starting and load carrying abilities of the motor.
4. Wire the motor according to the motor nameplate to achieve clockwise rotation when viewed from
the motor end.
• Connect the power lines to the pressure switch terminals marked L1 and L2.
• Very long leads will require a larger cable.
• If needed, remove motor end compartment for viewing.
5. Make sure the insulated green or bare ground wire is securely connected to the green ground termi-
nal screw on the motor terminal board.
• For added safety, the pump and motor should be grounded to the well casing, if metal, or the
ground in the distribution panel.
6. If using a pressure switch to control the pump on- and off- cycling, ensure that it has a low-pressure
cutout feature to avoid damage to the pump.
7. For 3-phase motors, install a separate manual thermal overload switch or a magnetic starter with
proper size heater elements.
• Single phase motors up to 2HP typically include thermal overload protection and are reversible.
• Failure to provide proper overload protection to the motor will void any warranty.
OPERATION
1. Prime the pump.
• Remove priming plug.
• Pour water into the priming port.
• Fill the pump and suction line with water.
• Rotate motor shaft to let air in casing escape.
• Refill at the priming port and replace priming plug.
2. If installing a 3-phase motor, check pump rotation by turning on power for a second.
• If applicable, use the pump rotation warning labels or arrows on the pump to serve as a guide.
• If direction is wrong, interchange any two of three wires either at the motor or starter.
3. Close all system outlets, then slightly open one system outlet, allowing excess air to bleed out of the
system.
4. Start the pump.
Risk of severe injury or death by electrical shock, high temperatures,
or pressurized fluids.
• To reduce risk of electrical shock, disconnect power before working on or around the system.
• Do not continuously run pump against closed discharge. Release all system pressure before working on any com-
ponent.
Risk of damage to pump or other equipment.
• Do not let the unit run dry (without liquid). It is designed to be cooled by pumping fluid. The seal may be dam-
aged and the motor may fail if the pump is allowed to run dry.

MAINTENANCE
Draining the Pump
6
5. Gradually open the discharge valve to the halfway point.
• If the pump does not deliver water within seconds, stop the motor and prime pump again.
• Several starting attempts may be necessary to expel all air from the pump and suction lines.
6. Once the pump is fully functioning, completely open the discharge valve and a system outlet.
MAINTENANCE
NOTE: For replacement parts, consult the catalog available on www.FranklinWater.com.
• Check the pump periodically for loose or rubbing parts.
• Service immediately if any unusual noise, leaks, or vibrations develop.
• Drain the pump should it be subjected to freezing temperatures.
Draining the Pump
Drain all piping and water tanks exposed to freezing conditions.
1. Disconnect the suction line at a connection close to the pump casing.
2. Remove drain plug at the bottom of the pump case.
3. Allow the water to drain.
4. Carefully clean the suction line threads.
5. Apply fresh thread compound.
• Use Loctite 565.
6. Replace the suction line.
Disassembly
1. Shut down system and lock out power.
2. Allow pump components to adequately cool.
3. Drain the pump. Refer to “Draining the Pump” on page 6.
4. Unbolt the pump from the base.
5. Unbolt and remove the pump case, laying aside the O-ring, diaphragm, and grommet.
6. Unbolt the diffuser from the bracket and lay aside the impeller wear ring.
7. Remove impeller:
• Uncover the opposite end of the motor.
• Secure the shaft with a 7/16-inch open end wrench.
• Unscrew the impeller from the motor shaft.
8. Remove the rotating portion of the mechanical seal.
9. Unbolt the bracket from the motor and remove.
IMPORTANT: Be sure not to damage the stationary part of the mechanical seal.
10. Gently tap the stationary part of the mechanical seal from the motor adapter using a flat-blade
screwdriver and rubber mallet.
11. Inspect disassembled components. Replace the worn parts with new during reassembly.
Risk of severe injury or death by electrical shock.
• To reduce risk of electrical shock, disconnect power before working on or around the system.

MAINTENANCE
Reassembly
7
Reassembly
1. Insert a new stationary portion of the mechanical seal into the motor adapter.
• Ensure the bracket socket is clean before installation.
• Lubricate bracket ID (internal diameter) with P-80 lubricant to ease installation.
• Do not contaminate the seal face.
2. Bolt the bracket to the motor.
• Torque to 115 ± 10 in-lbs in a diagonal pattern.
IMPORTANT: Be sure not to damage the stationary part of the mechanical seal.
3. Install the rotating portion of the mechanical seal onto the shaft sleeve so that the rotating ring sits
against the stationary ceramic seal face.
• Lubricate motor shaft with a minimal amount of P-80 lubricant to ease installation.
• Do not contaminate the seal face.
4. Install the impeller
• Coat the shaft threads with anti-galling com-
pound.
• Secure the shaft with a 7/16-inch open end
wrench.
• Screw the impeller onto the shaft so that it makes
contact with the shaft shoulder.
• Reinstall the cover on the opposite end of the
motor.
5. Ensure the impeller spins freely.
6. Position the impeller wear ring and bolt the diffuser to the bracket.
• Torque the diffuser bolts to 10-15 in-lbs.
7. Slide the diaphragm and grommet onto the pump shaft.
• Orient the diaphragm so that the small hole sit in the upper left (if looking towards the motor).
8. Lubricate the O-ring with P-80 and slip onto pump.
9. Reposition the case gasket and bolt the volute to the motor adapter.
• Torque to 185 ± 20 in-lbs in a diagonal pattern.
10. Bolt the case to the base.
• Torque to 185 ± 20 in-lbs in a diagonal pattern.
7

MAINTENANCE
Troubleshooting
For technical assistance, parts, or repair, please contact:
106258101 Rev. 007 10/22 Copyright © 2022, Franklin Electric, Co., Inc. All rights reserved.
800.348.2420 |franklinwater.com
Troubleshooting
Problem Probable Causes Corrective Action
Motor Fails to Start or
Not Running
Motor thermal protector tripped Correct cause for high amperage, such as low voltage or excessive
pumping.
Open circuit breaker or blown fuse Check electric wiring and motor for short circuits and correct.
Impeller binding Remove pump case and check for debris.
Motor improperly wired Check complete suction line and all fittings for air leaks and verify
foot valve has adequate submergence.
Defective motor Take to an authorized motor shop for repair or replacement.
Little or no discharge
Pump is not primed: air or gases in
pumpage Check suction line and foot valve for leaks. Make sure that water level has not dropped to uncover suction inlet. Prime pump.
Discharge or suction plugged or valve
closed Clear obstructions from suction and discharge lines.
Incorrect rotation (3-Phase only) Interchange any two of three wires either at the motor or starter.
Low voltage or phase loss Correct incoming power to match motor nameplate requirements.
Impeller worn or plugged Clean or replace impeller.
System head too high Reduce system head (back-pressure on pump) or resize pump.
Excessive suction lift or losses, or NPSHA
too low for the pump Locate pump closer to the water source, increase pipe size or resize pump.
Low pump capacity or
pressure
Valves in suction or discharge lines par-
tially closed Open valves to reduce possible restrictions.
Suction or discharge line partially
plugged Clear obstructions from discharge line.
Wrong pump rotation Correct to proper rotation.
Excessive power
consumption
Impeller binding Remove pump case and check for debris.
Discharge head too low creating exces-
sive flow rate Close down discharge valve to increase pressure and throttle back flow rate.
Fluid viscosity: specific gravity too high Modify fluid properties or resize pump.
Excessive noise and
vibration
Impeller binding Remove pump case and check for debris.
Pump is not primed: air or gases in
pumpage Check complete suction line and all fittings for air leaks and verify foot valve has adequate submergence.
Discharge or suction plugged or valve
closed Clear obstructions from suction and discharge lines.
Impeller worn or plugged Clean or replace impeller.
Excessive suction lift or losses. NPSHA
too low for the pump Locate pump closer to the water source, increase pipe size or resize pump.
Discharge head too low, creating exces-
sive flow rate Close down discharge valve to increase pressure and throttle back flow rate.
Worn bearing Check bearing for damage and replace if necessary.
Pump, motor, or piping loose Verify all connections and mountings are secure and piping sup-
ported.
Water leakage at pump
shaft Defective seal assembly Replace seal.