Fraser HP50-ION User manual

HP50-ION

Index
1. Intended use ......................................................................................................... 4
2. Safety instructions .................................................... ............................................ 4
3. Installation instructions .......................................................................................... 4
4. Installation of cables .............................................................................................. 4
5. Electrical connection .............................................................................................. 4
5.1 Power supply ........................................................................................................ 5
5.2 Earthing and protective conductor connection....................................................... 5
5.3 Connecting the electrodes .....................................................................................5
5.4 Interface signals (optional) .....................................................................................5
6. Operation ................................................................................................................. 6
6.1 Initial operation ....................................................................................................... 6
6.2 Calibrating the power supply (optional) .................................................................. 6
6.3 Monitoring the power supply (optional) .................................................................. 6
7. Maintenance ............................................................................................................ 6
8. Troubleshooting ...................................................................................................... 6
9. Specifications .......................................................................................................... 7
Index Indice Index Indice Index Indice Index Indice Index Indice Index Indice Index Indi

HP50-ION Power Unit
Operating Instructions
Instructions/Booklet/HP50-ION Iss.1 3

Installation and maintenance Instructions
It is important that these instructions are read and understood before installing
or operating this equipment. Electrical installation should be carried out by a
suitably qualified engineer.
1. Intended use
The high voltage power supply unit HP50-ION serves as high voltage supplies for the Fraser Static Eliminators
for at least 5,5 kVAC. A different use or interventions / changes are not permitted.
2. Safety instructions
The unit can be hazardous even in intended operation.
Please be sure to carefully read this operating manual entirely and mind especially the notes for secure
operation marked by the symbol.
3. Installation instructions
The unit is being mounted to a wall using the holes in the
mounting brackets.
The installation area has to be dry and easily accessible.
The power supply unit is not admitted in potential explosive
areas!
4. Installation of cables
The high voltage cable is shielded and can be laid parallel to
other cables. Do not lay the cable over sharp edges and main-
tain a minimal bending radius of 30mm on fixed laying and
100mm on moving cables.
Moving cables have to be fixed so there is no movement at the connector.
5. Electrical connection
Warning: Follow the respective regulations for electrical installations and let only qualified personnel carry out
the work.
Model HP50-ION Power Unit
I/O Switch
Function Signals for
- Operation
- Contamination premonition
- Contamination alert - Interference
Earthing terminal
Mains supply
4 High voltage connectors
Instructions/Booklet/HP50-ION Iss.1 4

5.1 Power supply
The power supply units are fitted with either a mains plug or a 3-terminal power port depending on
your configuration. Connect the unit following the respective regulations and mind the input
voltage specified on the name plate.
5.2 Earthing and protective conducter connection
The unit has to be connected to the protective conductor of the system line.
Additionally the earthing terminal has to be connected to the equipotential of the installation area,
e.g. by connecting it to the machine frame. The cross section of the cable has to be at least 1.5
mm².
5.3 Connecting the electrodes
Remove the red protective cap of one electrode terminal
and plug in the electrode cable.
Screw the plug in place by rotating the front part of the
plug. Make sure the cable itself does not rotate.
Warning: Before connecting or removing an electrode
make sure the power supply unit is turned off and the
supply voltage to the unit is interrupted!
Moving cables have to be fixed so there is no movement at the connector.
Be sure not to overload the high voltage supply unit. Do not exceed a maximum of 15 metres of
cable and 1.5 x electrode length total per unit! On a more powerful supply unit with a “-F” on the
name plate the total length doubles.
5.4 Interface signals
Units with electrode monitoring provide the following signals on the 5-pin terminal:
View onto the terminal
Active outputs :+24 VDC (Input voltage), max. current 100 mA
Instructions/Booklet/HP50-ION Iss.1 5

6. Operation
6.1 Initial operation
After installation and electrical connection the power supply unit is turned on by using the I/O
switch.
The green control light signalizes the electrodes being supplied with high voltage
Follow also the operating manual of the electrode!
6.2 Calibrating the power supply (optional)
Units with electrode monitoring function have to be calibrated on the first start-up. Press the button
'cal' on the front panel of the power unit and turn it on simultaneously.
The calibration takes about 30 seconds and is signalized by cycling LEDs. Calibration should only
be used with clean electrodes and there should be no high electrostatic charged material around.
The sampled data is being saved permanently, a new calibration is only necessary when the elec-
trode configuration has changed, e.g. when additional electrodes have been fitted.
6.3 Monitoring the power supply (optional)
On the front panel of devices with electrode monitoring you find the following information:
7. Maintenance
The power supply does not require any special maintenance. The Device has to be checked on
correct function and earthing regularly.
8. Troubleshooting
Warning: Follow the respective regulations for electrical installations and let only qualified
personnel carry out the work!
Any maintenance on the device may only be done with interrupted supply voltage!
If the green Power-LED does not illuminate although the device is turned on and the supply voltage
connected, a fuse might be faulty.
Check the installation and the connected cables on faults or defects correct any of them and then
replace the fuse. Specifications on the value are to be found on the name plate of the power supply
unit.
If the Problem continues to appear, disconnect all electrodes from the device while it is turned off
and reconnect them one at a time, until the fault can be allocated to the supply unit or an electrode
and replace the faulty component.
Display of charge in Material
5 level display of
contamination/dirt on
Bar -
Green = clean
Yellow = average dirt
Red = clean urgently
Alarm: Show red if
fault HV OK: Monitors
HV Output
Calibration Button
Power: ON Indicator
Instructions/Booklet/HP50-ION Iss.1 6

9. Specifications
Supply voltage: 230V AC 50Hz or 115V AC 60Hz
Power consumption: 40VA Maximum
Output voltage: 5.0 – 5.5kV AC
Output current: Max. 5.0mA at 5kV
Ambient temperature: 0….50°C
Ambient humidity: < 80% R.H. (no condensation)
High voltage terminals: 4, threaded
Enclosure: Sheet steel with wall mount, IP54
Dimensions: 225 x 180 x 90 mm
Weight: 1.9 kg
Display: LEDs for 5-level monitoring of electrode pollution 5-level monitoring of material's charge
Power High voltage Fault
Interface: Open-Collector Output for - Operation - Contamination premonition - Contamination alert
- Failure Max: 30 VDC, max. 0.1 A
Instructions/Booklet/HP50-ION Iss.1 7

Technische Daten der HP50 Netzteile
Bauweise: Stahlgehäuse,
pulverbeschichtet.
Transformator mit völlig
gekapselten Wicklungen.
Stromversorgung: 230V
50/60Hz oder 115V
50/60Hz. Nennleistung:
30VA
Das
Netzteil wird an die
einphasige
Netzstromversorgung
angeschlossen.
Die
Netzversorgung muss eine
Erdverbindung besitzen. Schließen
The Fraser range of Static Control equipment includes the following:
La gamme Fraser d’équipements de contrôle de l’électricité statique comprend les
produits suivants:
Das Produktprogramm von Fraser umfasst folgende Geräte:
SHORT RANGE Static Neutralisation
Neutralisation statique COURTE DISTANCE
Statikneutralisierung auf KURZE ENTFERNUNG
MEASURING
MESURE
MESSUNG
DUST REMOVAL and CLEANING
ÉLIMINATION DE LA POUSSIÈRE et NETTOYAGE
STAUBENTFERNUNG UND REINIGUNG
STATIC GENERATION
GÉNÉRATION D’ÉLECTRICITÉ
STATIQUE
STATIKERZEUGUNG
LONG RANGE Static Neutralisation
Neutralisation statique LONGUE DISTANCE
Statikneutralisierung auf GROSSE ENTFERNUNG
PASSIVE Static Neutralisation
Désélectriseurs INDUCTIFS
PASSIVE Ionisatoren

Scotts Business Park,
Bampton,
Devon.
EX16 9DN
United Kingdom
Tel: [phone]
Fax: [phone]
E: [email protected]
For more information about static and a full range of our
products, visit our website at:
www.fraser-antistatic.co.uk