Free2Move eSolutions eProWallbox User manual
INSTALLATION MANUAL GB
261
TABLE OF CONTENTS
SECTION
INTRODUCTION 263
GENERAL INFORMATION 266
Fields of use 266
Symbol and denitions 267
Identiation label 268
Produt dimensions and harateristis 269
Tehnial speiations 270
INSTALLATION 271
Preparing or Installation 271
Tools required 273
Pakage Content 273
Spae and positioning 274
First opening 275
Wall mounting 276
Installation o external protetion devies 277
Power supply onnetion 278
Three phase installation 281
Single phase installation 282
Conneting ommuniation ables 283
Port desription 284
Setting the rotary seletor 286
PAGE
262
TABLE OF CONTENTS
PAGESECTION
Shunt trip installation (optional) 287
Closing operations and power supply 287
TROUBLESHOOTING
MAINTENANCE
PRODUCT DISPOSAL
ASSISTANCE
DISCLAIMER
263
INTRODUCTION
SAFETY RECOMMENDATIONS
This manual ontains important saety instrutions that must be ollowed during installation and
maintenane o the euipment.
Installation must be arried out by ualied personnel. A dediated, state-o-the-art eletriity supply
system must be designed and installed, and the system must be ertied in ompliane with loal
regulations and the energy supply ontrat.
Operators are reuired to read and ully understand this manual, and to omply stritly with the
instrutions it ontains.
Installation must be carried out in accordance with the regulations in force in the country of
installation, and in compliance with all safety regulations for carrying out electrical work. Personal
protective equipment must be used, as required by the laws of the country of destination and the
instructions of employers.
Free2move eSolutions S.p.A. annot be held liable or damage aused to persons and/or property, or to
the euipment, i the onditions desribed below have not been omplied with.
The purpose o this doument is to support ualied tehniians who have reeived appropriate training,
and demonstrated suitable skills and knowledge in the onstrution, installation, operation and maintenane
o eletrial euipment.
WARRANTY AND DELIVERY CONDITIONS
Free2move eSolutions S.p.A. delares that the euipment omplies with the legal provisions urrently in
ore in the ountry o installation and has issued the relative delaration o onormity.
Free2move eSolutions S.p.A. assumes no responsibility or ailure to omply with the instrutions or
proper installation, and annot be held responsible or systems upstream or downstream o the
euipment supplied.
Free2move eSolutions S.p.A. annot be held responsible or deets or maluntions deriving rom:
improper use o the euipment; deterioration due to transport or partiular environmental onditions;
inorret or insuient maintenane; tampering or unsae repairs; use or installation by unualied
persons.
Free2move eSolutions S.p.A. is not responsible or any disposal o the euipment, or parts thereo, that
does not omply with the regulations and laws in ore in the ountry o installation.
NOTE: It is absolutely orbidden to modiy the euiment Any modication maniulation or
alteration of the hardware or software not expressly agreed with the manufacturer will immediately
void the warranty.
264
PURPOSE OF THE DOCUMENT
This installation and maintenane manual is a guide to help you to work saely and arry out operations
needed to keep your euipment in good working order.
I the euipment is used in a manner not speied in this manual, the protetion provided by the
euipment may be impaired. This doument ontains the inormation deemed neessary or the
installation and routine maintenane o the euipment.
This doument has been areully heked by Free2move eSolutions S.p.A. but oversights annot be
ompletely ruled out. I any errors are noted, please inorm Free2move eSolutions S.p.A. Exept or expliit
ontratual obligations, under no irumstanes may Free2move eSolutions S.p.A. be held liable or any
loss or damage resulting rom use o this manual, or rom installation o the euipment.
This doument was originally written in English. In the event o any inonsistenies or doubts, please ask
Free2move eSolutions S.p.A. or the original doument.
LIST OF DOCUMENTS IN THE APPENDIX
In addition to this manual, produt doumentation an be viewed and downloaded by visiting
www.esolutions.free2move.com/document-library/.
265
WARNINGS
Beore installing or using the devie, make sure that none of the components have
been damaged. Damaged omponents an lead to eletroution, short iruits, and re due
to overheating. A devie with damage or deets must not be used.
Install eProWallbox away from petrol cans or combustible substances in general.
Before carrying out any maintenance, ensure the power supply is swithed o.
Beore installing eProWallbox, ensure the main power source has been disconnected.
Beore putting bak or moving eProWallbox, ensure the devie is not connected to the
power supply.
eProWallbox must only be used or the secic alications it is designed or.
Installation, maintenane or repairs not carried out correctly may pose risks to the user.
Please ensure that eProWallbox is only used in correct operating conditions.
The devie must be onneted to an electricity network in compliance with local and
international standards, and all the technical requisites indicated in this manual.
Children or other persons not able to gauge risks related to the installation or use o the
devie ould suer serious injury, or put their lives at risk. Suh persons must not
operate the devie and must be supervised when lose to it.
Pets or other animals must be kept away rom the devie and pakaging material.
Children must not play with the device, aessories or pakaging provided with the produt.
eProWallbox does not contain components that the user can repair or maintain
autonomously.
The only part that can be removed from eProWallbox (solely during the installation and
dismantling stages and ollowing the instrutions) is the removable cover. eProWallbox
should not be opened urther unless by ualied personnel during installation, dismantling
or maintenane.
eProWallbox an only be used with an energy soure.
eProWallbox must be treated and disposed of in compliance with current legislation,
separately rom normal household waste, as eletri and eletroni waste (WEEE).
Neessary preautions to ensure sae operation with Ative Implantable Medial Devies
must be taken. To determine whether the harging proess ould adversely aet the
medial devie, please ontat its manuaturer.
266
GENERAL INFORMATION
eProWallbox is an Alternate Current harging solution or powering eletri vehiles and hybrid
plug-ins, and is ideal or semi-publi and residential use. The devie is available in three-phase
or single-phase ongurations, and is euipped with a Type 2 soket.
The devie harges eletri vehiles up to 22 kW in three phase, or up to 7.4 kW in single phase.
The produt inludes onnetivity options that allow it to be monitored remotely via a
Web-based portal. The devie an be managed via a dediated App.
This model is euipped with a SIM ard or onnetion to the 4G mobile network.
This doument desribes how to install the produt. A desription o the harateristis o the
euipment is provided to identiy key omponents and set out the tehnial terms used in this
manual. This hapter ontains inormation on models, details o euipment, harateristis and
tehnial data, overall dimensions and identiation o the euipment.
Product versions:
F2ME.EPROSCYYXXX
ields of use
Free2move eSolutions S.p.A. delines all liability or any damage whatsoever due to inorret or
areless ations.
The euipment may not be used or any purpose other than the one it is intended to ull.
The euipment must not be used by inexperiened personnel, or even by expert personnel i
the euipment undergoes operations that do not omply with this manual and aompanying
doumentation.
This piee o euipment is a harging devie or eletri vehiles; the ollowing lassiation
(aording to IEC 61851-1) identies its harateristis:
Power supply: permanently onneted to the AC power supply grid
Output: alternate urrent
Environmental onditions: indoor / outdoor use
Fixed wall installation
Protetion against eletri shok: Class I
EMC Environment lassiation: Class B
Charging type: Mode 3 aording to the IEC 61851-1 standard
Optional untion or ventilation not supported.
267
General warning
It is mandatory to onsult the original manual and additional doumentation
Prohibition or restritions
Although they are not made o materials that are harmul to health, the produts
should not be disposed o along with household waste but must be olleted
separately, beause they are made o materials that an be reyled
Sign or eletrial voltage hazard
Eletroni devie installation arried out by ualied personnel only
This symbol indiates a situation that may ause material damage to eProWallbox
268
The inormation on the label is shown in the Figure below. The details may dier rom those
shown in the Figure, depending on the version o the produt. The Part Number and Serial
Number an also be ound on the pakaging as well as in the eSolutions Charging app ater
authentiation.
The label inside the pakage with the printed letter C indiates the type o soket installed on
the produt. This label should be applied near the soket when installation is ompleted.
AC EN 62192-2 TYPE 2 Plug and socket
RMS
269
Product dimensions and characteristics
Cover Base
Middle Base
Description
Charging Mode Mode 3 - ase B
Connetor Standard Type 2
Connetor eatures Soket with lid and internal shutter
Marking CE, UKCA
General Specs
Dimensions 403x336x190mm
Weight ~ 3,8 kg
Protetion degree IP55
Impat protetion rating IK08
Housing UV resistant plasti
Electrical Specs
Power [kW] Up to 7.4 single-phase
Up to 22 three-phase
Voltage [V/Hz] 230 / 50-60 single-phase
400 / 50-60 three-phase
Current [A] Up to 32
Eletrial installation 3P + N + PE, 32A, 400 V / 50-60 Hz
P + N + PE, 32 A, 230 V / 50-60 Hz
AC power system TT, TN, IT
Safety and Operation
Operating Temperature range [°C] -25°C/+50°C (without diret exposure to sunlight)
Overheating protetion es
Humidity Resistane < 95% (non ondensing)
Housing re ratings UL94 V-0 | GWFI 960
Overvoltage ategory OVC III
Residual urrent monitoring es, 6 mA DC sensitive RCM devie inluded or DC-leakage & 30 mA
AC sensitive RCM devie inluded or AC- leakeage
Maximum installation height [m] 2000 a.s.l.
Mounting Wall or optionally on a dediated pole
Connectivity and Features
RS-485 Modbus RTU es, n.2 ommuniation ports
Bluetooth LE 4.0 es
Wi-Fi es
4G / LTE es
OCPP 1.6 es
Mobile App es
RFID reader es
HMI es, 3.5” TFT touhsreen display
Over-the-air SW upgrade es
Energy Meter (built-in) es not MID
es, Stati
Load management es, Dynami w/ Power Meter 1 ph (Optional)
es, Dynami w/ Power Meter 3 ph (Optional)
ISO15118 es
271
Beore hoosing and installing the devie, the installer must onsider loal restritions as set out
in the IEC 61851-1 standard. However, it remains the responsibility o the installer to hek that
these regulations are still in eet, and above all to veriy whether additional loal regulations
apply and ould restrit use o these devies in the ountry o destination.
Installation must comly ith I standard
Installation and start-up o the devie should only be arried out by ualied personnel who are
able to identiy hazards and at saely.
272
Beore proeeding with the installation, make sure that:
Input power is ompletely swithed o, and remains so until installation is omplete
The work area is adeuately ordoned o (aess by persons not involved in the work must
be prevented)
Installation should not be arried out with wet hands and no ets o water should be aimed
at the produt
The produt is not installed in rain, og or high humidity
The produt pakaging is peretly intat and ree rom obvious damage. I the produt is
damaged, please reuest support rom www.esolutions.free2move.com/contacts
The produt and all omponents are ompletely intat and ree rom any obvious deets or
aults. I any damage is noted, the installation proedure must be abandoned immediately,
and tehnial support must be ontated.
273
Cutter
Torx T20 srewdriver
Phillips srewdriver
Slotted srewdriver
Hammer
Penil
Drill and 10mm diameter bit
eProWallbox
3x ø10x50mm wall plugs with srews
1x RFID Card
1x drilling template or installation
Produt doumentation
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7
1
2
3
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Package Content
274
Beore installing, ensure that environmental onditions (suh as temperature, altitude and
humidity) omply with the produt speiations.
To ensure the devie untions properly, and to enable it to be used properly by the user, the
spae around the devie must be let lear to allow air to irulate and the able to be moved
properly. It must also allow harging by the user and routine or non-routine maintenane
operations to be onduted saely.
It is neessary to take into aount the spae needed to park the eletri vehile to be harged.
eProWallbox must not be installed in plaes:
at risk o explosion (EX environment)
used or esape routes
where artiles may all on it (e.g. suspended ladders or ar tyres) or where it is likely to be
hit and damaged (e.g. lose to a door or in vehile operating spaes)
where there is a risk o pressurized ets o water (e.g. beause o washing systems, power
washers or garden hoses)
eProWallbox is designed to withstand diret sunlight and bad weather onditions, however to
inrease its useul lie and to limit thermal derating, it is suggested to protet the devie rom
diret exposure to sunlight and rain, using a anopy. The ollowing indiations must be ollowed
when hoosing the position to install eProWallbox:
avoid not xed walls
avoid walls made o inammable material or overed in inammable material (e.g. wood,
arpet, et.)
avoid diret exposure to the rain so that deterioration due to bad weather does not
our
ensure suient ventilation or the devie – do not mount it inside a nihe or a loset
avoid aumulation o heat - keep the devie away rom heat soures
avoid exposure to water inltration
avoid exessive leaps in temperature.
275
Using the groove on the bottom, detah the external over o eProWallbox rom the housing,
seured with 6 elasti plugs.
To proeed with the installation, the over an be removed by unsrewing 6 srews.
276
Wall mounting
To x the main body to the wall, lugs mm are reuired.
The plugs supplied are universal, and are suitable or solid or hollow brik walls. For installation
on walls made o dierent materials (e.g. plasterboard), spei plugs are reuired, and must
only be installed one the maximum permissible load has been veried.
Before installation, it is necessary to determine the position and distances from walls.
e recommend maintaining a distance o about cm rom the alls to acilitate
installation and maintenance.
To facilitate installation and wall mounting, use the template supplied to drill the
ing holes he temlate should also be used or levelling ith a sirit level
sing a drill make mm holes here the ing oints are marked he minimum
deth o the hole must be mm hen remove any drilling residue rom the holes
Push the ing lugs into the holes ith a hammer
Secure the main body to the wall by inserting the screws through the holes.
277
The produt is only euipped with a 6 mA DC diret urrent detetion devie. Conseuently, in
aordane with the IEC 61851-1 standard, the devie must be proteted upstream by externally
installing a Miniature Ciruit Breaker (MCB) and a Residual urrent devie (RCD).
eProWallbox is not tted with a PEN ault detetion system.
MCB: Reommended C urve, 5kA rated short-iruit apaity. Rated urrent aording to
power supply and harger setting, but no more than 32 A. In the event o a short iruit, the
value o I2t at the vehile onnetor o the harging station should not exeed 75000 A2s.
The overurrent protetion devies should omply with IEC 60947-2, IEC 60947-6-2, IEC 61009-1
or the relevant parts o IEC 60898 series or IEC 60269 series.
RCD: Aording to loal regulations, at least Type A. Manual reset type only. The RCD should
have a rated residual operating urrent not exeeding 30 mA and should omply with one o
the ollowing standards: IEC 61008-1, IEC 61009-1, IEC 60947-2 and IEC 62423. The RCD should
disonnet all live ondutors.
SPD: To prevent potential damage to the eletri vehile aused by overvoltage, we strongly
reommend proteting the power supply iruit o the onnetion point with an SPD.
IMD: I installed in IT-type systems, an insulation monitoring devie (IMD) ompliant with CEI
EN 61557-8 must be tted.
278
The euipment must be powered by ables o an appropriate size and whih are apable o
withstanding the urrent or whih the produt has been designed. Make sure the ables are o
a suitable size beore wiring, and that the maximum permissible bending radius is not exeeded.
The devies eletrial data, whih should be reerred to in order to size the power supply
system orretly, are displayed on the devies identiation label (see hapter 1.3).
The ollowing guidelines provide inormation on whih power supply ables to use and the
reommended ondutor size:
Minimum ondutor size: 6 mm²
Maximum ondutor side: 10 mm²
Stripping length or power supply ables: 18 mm
279
The lower part o the devie body has 2 side able entries whih are losed with protetive aps
to prevent dust or moisture rom entering during shipment.
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