Fremco PowerFlow RAPID User manual
Valid from 01.07.2021 | Rev. 1.1
From Serial No. 9328.3649 & 9328.3748
FREMCO A/S
ELLEHAMMERVEJ 14 |DK9900 FREDERIKSHAVN, DENMARK |VAT NO.: DK30815416
THIS MATERIAL IS COPYRIGHT PROTECTED
Operating manual
Responsible manufacturer: Fremco A/S
Machine: PowerFlow RAPID & MultiFlow RAPID
This is the original operating manual for PowerFlow RAPID and MultiFlow RAPID from Fremco.
PowerFlow RAPID MultiFlow RAPID
For single cable For both single cable and relining
Page | 2 of 44
FREMCO A/S
ELLEHAMMERVEJ 14 |DK9900 FREDERIKSHAVN, DENMARK |VAT NO.: DK30815416
TABLE OF CONTENTS
1. INTRODUCTION ...........................................................................................................................6
2. GENERAL .....................................................................................................................................7
2.1. MANUFACTURER.........................................................................................................................7
2.2. THE MACHINE’S DESIGNATION .................................................................................................7
2.3. MACHINE PLATE..........................................................................................................................7
2.4. MACHINE MARKINGS..................................................................................................................8
3. TECHNICAL SPECIFICATIONS...................................................................................................9
3.1. POWERFLOW RAPID...................................................................................................................9
3.2. MULTIFLOW RAPID....................................................................................................................10
3.3. HYDRAULIC CONTROL UNIT....................................................................................................11
4. SAFETY AND RESIDUAL RISKS ..............................................................................................13
4.1. BUILT-IN SAFETY MEASURES .................................................................................................13
4.1.1. SAFETY FUNCTIONS.................................................................................................................13
4.2. WARNING - FORESEEABLE MISUSE.......................................................................................14
4.3. SAFETY MEASURES, TO BE TAKEN BY THE USER ..............................................................14
4.3.1. CLOTHING AND PERSONAL PROTECTIVE EQUIPMENT (PPE) ...........................................14
4.3.2. HANDLING OF DANGEROUS SUBSTANCES AND MATERIALS............................................15
4.3.3. RESIDUAL RISKS.......................................................................................................................15
4.3.4. WORK PROCEDURES...............................................................................................................16
4.3.5. IN CASE OF EMERGENCY........................................................................................................16
4.3.6. VIOLATION OF SAFETY REGULATIONS..................................................................................16
5. OVERVIEW AND APPLICATION...............................................................................................17
5.1. GENERAL DESCRIPTION..........................................................................................................17
5.2. THE MACHINE’S PURPOSE AND INTENDED USE .................................................................17
5.3. OPERATING POSITIONS, LOCATION AND ARRANGEMENT.................................................18
5.4. USER INTERFACE .....................................................................................................................19
5.5. MACHINE ASSEMBLY AND ADJUSTMENT..............................................................................21
6. TRAINING ...................................................................................................................................24
6.1. OPERATORS ..............................................................................................................................24
6.2. MAINTENANCE PERSONNEL ...................................................................................................24
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FREMCO A/S
ELLEHAMMERVEJ 14 |DK9900 FREDERIKSHAVN, DENMARK |VAT NO.: DK30815416
7. OPERATION ...............................................................................................................................25
7.1. TRANSPORTING THE MACHINE ..............................................................................................25
7.2. START/STOP ..............................................................................................................................25
7.3. ENERGY SUPPLY CONNECTION/DISCONNECTION..............................................................25
7.4. FEEDING/REMOVING PRODUCTS...........................................................................................27
7.5. AIR/WATER SUPPLY..................................................................................................................27
8. MAINTENANCE, TROUBLESHOOTING AND REPAIR............................................................28
8.1. QUICK GUIDE TO MAINTENANCE, TROUBLESHOOTING AND REPAIR..............................28
8.2. PREPARATION FOR MAINTENANCE AND REPAIR................................................................28
8.2.1. CLEANING ..................................................................................................................................28
8.2.2. CORRECTIVE MAINTENANCE..................................................................................................28
8.2.3. REPAIR........................................................................................................................................29
8.3. SERVICE AND REPAIR ADDRESS ...........................................................................................29
8.4. DISCONNECTION AND DEPRESSURIZATION OF ENERGY SOURCES...............................29
8.5. MAINTENANCE SCHEDULE......................................................................................................30
8.5.1. VISUAL INSPECTION.................................................................................................................32
8.5.2. CHAIN SUPPORT RAIL..............................................................................................................32
8.5.3. LUBRICATION OF THE CHAINS AND CHAIN SUPPORT RAIL ...............................................33
8.5.4. CHAIN ADJUSTMENT ................................................................................................................33
8.5.5. CHAINS AND SPROCKET WEAR..............................................................................................34
8.5.6. SPINDLE LUBRICATION............................................................................................................35
8.6. WEAR AND TEAR PARTS..........................................................................................................35
9. BLOWING TECHNIQUE.............................................................................................................37
9.1. BEFORE FIBER BLOWING ........................................................................................................37
9.2. PREPARING THE DUCTS FOR FIBER BLOWING ...................................................................37
9.3. INITIATING FIBER BLOWING ....................................................................................................38
10. CESSATION OF USE .................................................................................................................39
10.1. DISMANTLING ............................................................................................................................39
10.2. SCRAPPING................................................................................................................................39
11. EC DECLARATION OF CONFORMITY .....................................................................................40
12. UKCA DECLARATION OF CONFORMITY................................................................................41
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FREMCO A/S
ELLEHAMMERVEJ 14 |DK9900 FREDERIKSHAVN, DENMARK |VAT NO.: DK30815416
13. APPENDIXES..............................................................................................................................42
13.1. HYDRAULICS SCHEMATICS.....................................................................................................42
13.2. PNEUMATICS SCHEMATICS ....................................................................................................43
13.3. DRAWINGS OF MECHANICAL CONSTRUCTION....................................................................44
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FREMCO A/S
ELLEHAMMERVEJ 14 |DK9900 FREDERIKSHAVN, DENMARK |VAT NO.: DK30815416
BEST WARRANTY IN THE BUSINESS
We offer a unique 36 months warranty on all our fiber blowing machines resulting, guaranteeing
you the best value for your money.
Our 12 months warranty is automatically included when you purchase your Fremco fiber blowing
machine, you automatically get our 12 months warranty. You can then claim your additional 24
months warranty at any point during the following three months in order to obtain the best cost-
beneficial warranty in the business.
To maintain your 36 months warranty, you must meet the given annual service and maintenance
requirements for each machine as described in the operating manual.
Learn more at www.fremco.dk/warranty and
get the best factory warranty in the business today!
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