Fresenius Medical Care 5008 User manual

Edition: 1/08.04
Part number: M35 179 1
Service Manual
Hemodialysis System
5008
Fresenius Medical Care
0123

Page
Fresenius Medical Care 5008 SM 1/08.04 i
Table of Contents
1Index
2 Important Information
2.1 Organization of the Technical Document................................................................................ 2-1
2.2 How to Use the Technical Document ...................................................................................... 2-1
2.3 Precautions for Working on the System ................................................................................. 2-2
2.4 Addresses .................................................................................................................................. 2-2
3 Specifications
4 Installation
4.1 Preface........................................................................................................................................ 4-1
4.2 Important Information on Initial Start-Up ................................................................................ 4-1
4.3 Initial Start-Up Report ............................................................................................................... 4-2
4.4 Explanations on the Initial Start-Up Report ............................................................................ 4-9
5Setup
5.1 Operator Setup .......................................................................................................................... 5-1
5.2 Technician's SETUP ................................................................................................................ 5-13
5.3 Information Regarding the Setting of Concentrates in the Technician’s Setup................ 5-21
6 TSC / TMC / Maintenance
6.1 Important Information ............................................................................................................... 6-1
6.2 Test Report – Technical Safety Checks, Technical Measurements Checks and Maintenance
Procedures6-3
6.3 Explanations on Technical Safety Checks, Technical Measurement Checks and
Maintenance Procedures6-11
6.4 TSC / TMC Report .................................................................................................................... 6-27

Kapitel :
ii Fresenius Medical Care 5008 SM 1/08.04
7 Error Messages
8 Tools (Service Equipment)
9 Calibration / Adjustment
10 Repair
11 Functional Description
11.1 Overall System......................................................................................................................... 11-1
11.2 Overview of P.C.B.s................................................................................................................. 11-3
11.3 Monitor...................................................................................................................................... 11-4
11.4 EBM (Extracorporeal Blood Module) ..................................................................................... 11-6
11.5 Hydraulics Unit ........................................................................................................................ 11-8
11.6 Power Supply Unit................................................................................................................. 11-10
11.7 Pneumatic Unit....................................................................................................................... 11-12
11.8 Hydraulics Unit ...................................................................................................................... 11-14
12 Service Program (Option)

Chapter 1: Index
Fresenius Medical Care 5008 SM 1/08.04 1-1
1 Index
How to use the index: E.g., index entry 1-3 is to be interpreted as: Chapter 1, page 3
A
Addresses 2-2
Alarm processing 5-4
AutoFlow 3-6
B
Blood pump 5-1
BPM 5-10
BTM 5-11
C
Concentrates 3-6
D
DIASAFE®plus 3-8
E
EcoFlow 3-6
Emergency 5-8
External connections 3-3
F
Flow diagram 11-14
H
Heparin pump 3-8
O
OCM 3-9, 5-9
ONLINEplus™ 5-9
Operating programs 3-4
Operator Setup 5-1
Optical detector 3-7
Override conditions 3-4
P
Patient card 5-8
R
Reinfusion 5-2
T
Temperature 3-6
U
Ultrafiltration 5-3
User interface 5-5

Kapitel 1: Index
1-2 Fresenius Medical Care 5008 SM 1/08.04

Chapter 2: Important Information
Fresenius Medical Care 5008 SM 1/08.04 2-1
2 Important Information
2.1 Organization of the Technical Document
Page identification Page number 1-3 is to be interpreted as: Chapter 1, page 3.
Document changes Document changes will be released as new editions or supplements. In
general: this manual is subject to change without notice.
Editorial information The current edition of this technical document is:
1/08.04 = 1st edition, August 2004
2.2 How to Use the Technical Document
Intended use This technical document is intended for service technicians and is to be
used for first studies (to acquire a basic knowledge) and for reference
purposes (for TSC, maintenance and repair). The study of this
document, however, does not replace the training courses offered by
the manufacturer.
Requirements Knowledge of the current Operating Instructions of the respective
system.
Background experience in mechanics, electrical and medical
engineering.
Note and Caution symbols
Explanation of the Note and Caution symbols used:
Note
Informs the operator that in case of a failure to follow the steps as
described, a specific function will be executed incorrectly or will not be
executed at all, or will not produce the desired effect.
Caution
Advises the operator against certain procedures or actions that could
cause damage to the equipment or may have adverse effects on
operators and patients.

Chapter 2: Important Information
2-2 Fresenius Medical Care 5008 SM 1/08.04
2.3 Precautions for Working on the System
Authorized persons Assembly, extensions, adjustments, modifications or repairs may only
be carried out by the manufacturer or persons authorized by him.
Measuring equipment and
accessories
The activities described in this technical document require the
availability of the necessary technical measuring equipment and
accessories.
Precautions Before turning power on, repair any visible damage.
Prior to opening the system and when working on the open system, the
following precautions have to be taken:
– Protect the components against ingress of liquids.
– Do not touch live parts.
– All plugs, connections and components may only be disconnected or
connected if de-energized.
ESD precautions When repairing the system and replacing spare parts, observe
applicable ESC precautions (e.g. EN 100 015-1).
Monitor support arm If the 5008 hemodialysis system is to be placed in a horizontal position
for servicing, the monitor support arm must be protected with the
transport protection to prevent it from flipping over.
To be observed after
working on the system
A disinfection and a T1 test must be performed after working on the
system.
To be observed after
aborting a disinfection
program
After a disinfection program has been aborted or if the system is to be
preserved, the hemodialysis system must be disconnected from the
water supply after a maximum of 3 days. When the system is returned
to use, check that the pressure of the water supply meets the prescribed
minimum pressure.
2.4 Addresses
Please address any inquires to:
Fresenius Medical Care AG
61346 Bad Homburg
Germany
Phone: + 49 6172 609-0
www.fmc-ag.com

Chapter 2: Important Information
Fresenius Medical Care 5008 SM 1/08.04 2-3
Service
Central Europe
Fresenius Medical Care
Deutschland GmbH
Geschäftsbereich Zentraleuropa
Kundendienst / Servicecenter
Steinmühlstraße 24 I
61352 Bad Homburg
Germany
Phone: [phone]
Fax: [phone]
E-mail: [e-mail]
Service
International
Fresenius Medical Care
Deutschland GmbH
Service Support International
Hafenstraße 9
97424 Schweinfurt
Germany
Phone: [phone] (hotline)
Fax: [phone]
Local Service

Chapter 2: Important Information
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