Front Runner RRAC099 User manual

RRAC099_REV_A04
RRAC099
ENG
1
LED 40"Light Bar
Brackets
If you would like to mount your Light Bar under your Rack, refer to Section 3 and 4. You will need a minimum of 100mm
clearance between the bottom of the Rack and the vehicle's roof in order to fit the LED Light Bar and Cover.
If you would like to mount your Light Bar in front of your Rack, refer to Section 1 and 2.
front runner
© 2019 FRONT RUNNER VEHICLE OUTFITTERS
Thank you for purchasing a Front Runner 40" LED Light Bar Bracket.
Before you start, take a moment to familiarize yourself with the Fitting Instructions and the components received.
Refer to Page 2 for a list of all the components, quantities and tools required.
READ ME !
IMPORTANT WARNING!
IT IS CRITICAL THAT ALL FRONT RUNNER PRODUCTS BE PROPERLY AND SECURELY ASSEMBLED AND ATTACHED TO YOUR VEHICLE. IMPROPER ATTACHMENT COULD
RESULT IN AN AUTOMOBILE ACCIDENT, AND COULD CAUSE SERIOUS BODILY INJURY OR DEATH. YOU ARE RESPONSIBLE FOR ASSEMBLING AND SECURING ALL FRONT
RUNNER PRODUCTS TO YOUR VEHICLE, CHECKING THE ATTACHMENTS PRIOR TO USE, AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT, WEAR AND
DAMAGE. THEREFORE, YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND PRECAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO
INSTALLATION OR USE. IF YOU DO NOT UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS, OR IF YOU HAVE NO MECHANICAL EXPERIENCE AND ARE NOT THOROUGHLY
FAMILIAR WITH THE INSTALLATION PROCEDURES, YOU SHOULD HAVE THE PRODUCT INSTALLED BY A PROFESSIONAL INSTALLER OR OTHER QUALIFIED PERSONNEL.
NOTE: Front Runner will not be responsible for any damage caused by the failure to install the product according to these instructions.
Please call us if you have any questions about the installation of this product.

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© 2019 FRONT RUNNER VEHICLE OUTFITTERS
TOOLS NEEDED
13MM
1 6 X M8 x 20 Button Head Bolt
2 1 X Front Cover
3 2 X Front Rack Bracket 1LH & 1RH
4 8 X M8 x 16 x 1.6SS Flat Washer
5 6 X M8 Nyloc Nut
6 2 X M8 x 24.5 x 3 Flat Washer
7 2 X M8 SS Spring Washer
8 2 X M8 x 25 Hex Bolt
9 2 X M8 Nut Cap
10 2 X M6 Nut Cap
11 2 X M6 Nyloc Nut
12 4 X M6 x 12 x 1SS Flat Washer
13 4 X M8 x 19 x 2 Flat Washer
14 1 X 40" LED Light Bar (Included with RRAC101)
IN THE BOX
FIGURE 1.1
5mm
4mm
10MM
13MM
10MM
GET ORGANIZED FOR FRONT OF RACK MOUNTING
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RRAC099_REV_A04
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TOOLS NEEDED
13MM
1 4 X M8 x 20 Hex Bolt
2 2 X Mounting Bracket
3 4 X M8 x 16 x 1.6Ss Flat Washer
4 4 X M8 Nyloc Nut
5 6 X M8 Nut Cap
6 1 X Front Cover
7 2 X M8 x 24.5 Flat Washer
8 2 X M8 SS Spring Washer
9 2 X M8 x 25 Hex Bolt
10 2 X M6 Nut Cap
11 2 X M6 Nyloc Nut
12 4 X M6 X 12 X 1SS Flat Washer
13 4 X M8 x 19 x 2 Flat Washer
14 1 X 40" LED Light Bar (Supplied with RRAC101)
IN THE BOX
FIGURE 2.1
10MM
13MM
10MM
GET ORGANIZED FOR UNDER RACK MOUNTING
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© 2019 FRONT RUNNER VEHICLE OUTFITTERS

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© 2019 FRONT RUNNER VEHICLE OUTFITTERS
FIT AND SECURE THE LIGHT BAR - FRONT MOUNT
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3.1
3.2
3.3
Assemble the left and right Front Mounting
Brackets (Item 3) the M8 x 20 Button Head
Bolts, M8 x 16 x 1.6SS Flat Washers and
M8 Nyloc Nuts (Items 1, 4 & 5) as shown.
Make sure that the tab for the Light Cover
points downward.
Remove the front right hand side corner
piece of the Rack.
Slide the both Front Mount Brackets into the
Combined Slat as shown.
4mm

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© 2019 FRONT RUNNER VEHICLE OUTFITTERS
FIT AND SECURE THE LIGHT BAR - FRONT MOUNT
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3.4
3.5
Secure the Light Bar (Item 14) onto the
Mounting Bracket using M8 x 19 x 2 Flat
Washers, M8 x 24.5 x 3 Flat Washers,
M8 x 16 x 1.6SS Flat Washers, M8 Spring
Washers and M8 X 25 Hex Bolts (Items
6, 4, 7 & 8).
Using a tape measure, center the Mounting
Brackets, Cover Assembly and Light Bar left
to right and fasten the Button Head Bolts
mentioned in 3.2.
Place M6 Nut Cups (Item 10) over each of the
M6 Nyloc Nuts and M8 Nut Caps (Item 9) over
each of M8 Hex Bolts Heads.
Wire the Light Bar to the vehicle according to
your personal preference or seek assistance
from an auto electrician.
Fasten the Front Cover (Item 2) to the two
Mounting Brackets using the four M6 Flat
Washers and two M6 Nyloc Nuts (Items 12 &
11). The Front Cover should still be able to
rotate after fastening, but should not open on
its own.
5mm
10mm
13mm
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Test fit the Light Bar between the two
brackets. If there is a gap between the
light and the brackets use Item 13 to
fill the gap. This will prevent the Light
Cover from bowing.

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FIT AND SECURE LIGHT BAR - UNDER RACK MOUNT
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4.1
4.2
4.3
Loosely fasten the two Mounting Brackets
(Item 2) to the front slat of the rack, using
the M8 x 20 Hex Bolts (Inserted in 4.1),
M8 x 16 x 1.6SS Flat Washers and M8 Nyloc
Nuts (Items 3 & 4).
Loosen and remove the wind deflector from
your rack if it is already fitted. Working
underneath the rack, insert two M8 x 20 Hex
Bolts (Item 1) into each end of the front slat
using the machined slots as shown.
Rack shown upside down.
Fasten the Front Cover (Item 6) to the two
Mounting Brackets using M6 x 12 x 1SS Flat
Washers and M6 Nyloc Nuts (Items 12 & 11).
The Front Cover should still be able to rotate
after fastening.
Using a tape measure, center the Mounting
Brackets and Cover Assembly left to right
and fasten the four M8 Nyloc Nuts from 4.2.
13mm
10mm
If you would like to mount your Light
Bar under your Rack, you will need a
minimum of 100mm clearance between
the bottom of the Rack and the vehicle's
roof in order to fit the LED Light Bar and
Cover.
10
© 2019 FRONT RUNNER VEHICLE OUTFITTERS

INSTALL OTHER VEHICLE AND RACK ACCESSORIES
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Now's the time to visit your favorite Front Runner Dealer in person or online.
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FINISH
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Congratulations! You did it. Take a step back and admire your work!
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FIT AND SECURE LIGHT BAR - UNDER RACK MOUNT
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4.4
Secure the Light Bar (Item 14) onto the
Mounting Brackets as shown, using M8 x 19
x 2 Flat Washers, M8 x 24.5 x 3 Flat Washers
M8 x 16 x 1.6 Flat Washers, M8 ss Spring
Washers and M8 x 25 Hex Bolts (Items 13, 7,
3, 8 & 9).
Place M6 Nut Caps (Item 10) over each of the
M6 Nyloc Nuts and M8 Nut Caps (Item 5) over
each of M8 Hex Bolts Heads.
13mm
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© 2019 FRONT RUNNER VEHICLE OUTFITTERS
Test fit the Light Bar between the two
brackets. If there is a gap between the
light and the brackets use Item 13 to
fill the gap. This will prevent the Light
Cover from bowing.