frost-trol LOMOND PI0C008640FDPD17 Manual
TRANSLATION OF THE
ORIGINAL DOCUMENT Foradditionalcopiesvisit:
www.frost‐trol.com Versión: 3
D007918
INSTALLATION AND MAINTENANCE MANUAL
LOMOND
SOLID LINES
INSTALLATIONANDMAINTENANCEMANUAL
TRANSLATION OF THE
ORIGINAL DOCUMENT Foradditionalcopiesvisit:
www.frost‐trol.com
LOMOND
SOLID LINES
D003670 Versión: 3 -1-
Index
EEC DECLARATION OF CONFORMITY.............................................................. 3
SAFETY ADVICE........................................................................................... 4
1.GENERAL INFORMATION ................................................................. 7
1.1.DESCRIPTION OF REFRIGERATED DISPLAY CABINET........................... 8
1.2.GENERAL CHARACTERISTICS........................................................... 8
1.3.TECHNICAL INFORMATION AND ACCESS TO EPREL ............................. 9
1.4.SHOP CONDITIONS ........................................................................ 9
1.5.FIXATION OF THE RECOMMENDED TEMPERATURE IN EACH
COMPARTIMENT ........................................................................................ 10
1.6.OPERATING THE COOLING SYSTEM................................................. 10
1.7.RECEIPT OF REFRIGERATED CABINET ............................................. 10
1.8.DAMAGE SUSTAINED IN TRANSIT................................................... 10
1.9.TECHNICAL ASSISTANCE............................................................... 11
1.10.STORAGE.................................................................................... 11
2.INTALLATION OF REFRIGERATED DISPLAY CABINET.......................... 12
2.1.CABINET LOCATION...................................................................... 12
2.2.UPACKING................................................................................... 13
2.3.LEVELLING .................................................................................. 13
2.4.ASSEMBLY................................................................................... 14
2.4.1.REAR BACKSTOPPERS MOUNTING: ................................................. 15
2.4.2.SIDE KIT MOUNTING .................................................................... 16
2.4.3.WALL AHEAD KIT MOUNTING......................................................... 17
2.4.4.BACK TO BAK KIT MOUNTING ........................................................ 18
2.4.5.HEAD MODULE ASSEMBLY KIT........................................................ 19
2.5.ELECTRICAL CONNECTION............................................................. 20
2.6.CLEANING................................................................................... 20
3.OPERATION................................................................................. 21
3.1.INITIAL START-UP........................................................................ 21
3.2.HOW TO SET THE SET POINT (DESIRED TEMPERATURE VALUE).......... 21
3.3.HOW TO ACCESS AND SET PARAMETERS......................................... 22
3.4.ACCESSING THE PARAMETERS BY SELECTING CATEGORY.................. 22
3.5.ALARMS WITH MANUAL RESET ....................................................... 23
3.6.MANUAL DEFROST........................................................................ 23
3.7.PRODUCT LOADING AND PRESERVATION......................................... 23
4.MAINTENANCE AND CLEANING....................................................... 25
4.1.GENERIC CLEANING ROUTINE........................................................ 25
INSTALLATIONANDMAINTENANCEMANUAL
TRANSLATION OF THE
ORIGINAL DOCUMENT Foradditionalcopiesvisit:
www.frost‐trol.com
LOMOND
SOLID LINES
D003670 Versión: 3 -2-
4.2.INTERNAL CLEANING PROCEDURE .................................................. 26
4.3.CONDENSER CLEANING PROCEDURE............................................... 26
4.4.FIXED GLASS CLEANING ............................................................... 28
4.5.DOORS MAINTENANCE.................................................................. 31
5.SPARE PARTS REQUEST ................................................................ 32
6.FAULTS AND REPAIRS................................................................... 33
6.1.MALFUNCTIONS ........................................................................... 33
6.1.1.THE UNIT DOESN’T START UP OR IT STOPS:.................................... 33
6.1.2.THE UNIT DOES NOT GET COLD ENOUGH:....................................... 33
6.2.FINAL SHUTDOWN........................................................................ 35
6.3.DISMANTLING THE CABINET.......................................................... 35
6.4.DECLARTION OF ROHS CONFORMITY .............................................. 36
7.GUARANTEE ................................................................................ 36
INSTALLATIONANDMAINTENANCEMANUAL
TRANSLATION OF THE
ORIGINAL DOCUMENT
Foradditionalcopiesvisit:
www.frost‐trol.com
LOMOND
SOLID LINES
D003670 Versión: 3 -4-
SAFETY ADVICE
This cabinet contains flammable refrigerant R290.
The refrigerated display cabinet must not be installed in places where
explosive gases are present. Do not expose the equipment to
atmospheric agents.
Packaging materials (plastic bags, nails, screws, polystyrene, etc.)
should not be left within reach of children as they pose potential sources
of danger.
Poor levelling could result in problems with the drainage of water
resulting from defrosting, which could cause the unit to break down.
It’s mandatory to leave 8cm between the cabinet rear wall and the
supermarket wall to ensure the airflow.
Keep clear of obstructions all ventilation openings of the cabinet
enclosure.
Don’t use metallic or cutting objects to accelerate the defrost process.
It may scratch or damage inner surfaces.
Gloves should be worn to protect hands when cleaning inside the
evaporator and the condenser. This will protect hands against possible
cuts or scratches from the unit’s internal elements.
Make sure that the drainage holes are not obstructed by any remaining
merchandise, as this could impede the drainage of excess water
resulting from defrosting.
Do not use any electrical appliances inside the storage compartments
for the food frozen by the equipment, unless recommended by the
manufacturer.
Do no damage the refrigerating circuit.
INSTALLATIONANDMAINTENANCEMANUAL
TRANSLATION OF THE
ORIGINAL DOCUMENT
Foradditionalcopiesvisit:
www.frost‐trol.com
LOMOND
SOLID LINES
D003670 Versión: 3 -5-
Do not expose the equipment to atmospheric agents.
Do not store explosive substances such as aerosol cans with a
flammable propellant in the refrigerated cabinet.
Keeping pharmaceuticals, glass bottles or flasks in the cabinet is strictly
forbidden.
Only qualified personnel can remove panels or guards, and specially the
electric board cover, when this requires the use of tools.
Before obtaining access to terminals, all supply circuits must be
disconnected.
Unplug the cabinet before performing any form on internal servicing of
the unit.
The power cords must be properly spread out, safe from shocks and far
from liquids, water and heat sources, and in perfect condition. The use
of adaptor plugs is forbidden.
If the power cord is damaged, it must be replaced by the manufacturer
in order to avoid a hazard.
Earthing is mandatory according to current legislation, as is providing
protection against power surges, short circuits and indirect contacts.
Ensure that the power supply voltage meets the details on the rating
plate of the cabinet. The cabinet must be properly connected to the
earthing system.
Do not use direct or indirect water jets on the cabinet. Do not touch the
equipment with damp or wet hands or feet; do not use it while barefoot.
Parts that form the refrigeration circuit must not be cut or separated
until the refrigerant has been removed for recovery at a specialized
centre.
INSTALLATIONANDMAINTENANCEMANUAL
TRANSLATION OF THE
ORIGINAL DOCUMENT
Foradditionalcopiesvisit:
www.frost‐trol.com
LOMOND
SOLID LINES
D003670 Versión: 3 -6-
The components of the refrigerating circuit must not be cut or
separated.
It is completely forbidden to perforate the cabinet. If this occur, it
could create irreparable damages.
If you wish to stick adhesive signs onto the cabinet, only use thin foil.
Do not lay thick insulating layers on the external walls of the equipment
as this could compromise cabinet performance.
In order to reduce flammability-related risks, this cabinet may only be
installed by suitably qualified personnel.
Product that you load into the cabinet must always be cooled to at least
the cabinet's conservation temperature. The cabinet is not able to
reduce the temperature of products, only conserve them.
Gloves should be worn during product loading operations.
Any other use not explicitly mentioned in this handbook must be
considered as hazardous. The manufacturer disclaims all liability for
damage resulting from improper, incorrect or unreasonable use.
INSTALLATIONANDMAINTENANCEMANUAL
TRANSLATION OF THE
ORIGINAL DOCUMENT
Foradditionalcopiesvisit:
www.frost‐trol.com
LOMOND
SOLID LINES
D003670 Versión: 3 -7-
1. GENERAL INFORMATION
Welcome to the new series of plug-in refrigerated display cabinets from Frost-trol
for the sale of perishable food products. We are delighted by your decision to choose
us.
This assembly and maintenance manual has been especially designed with a view to
assist maintenance staff by facilitating the installation of these cabinets, thus making
their task more pleasant, as well as to gain optimal productivity from these units and
also so that the Marketing Director is able to gain the maximum commercial return
possible.
Read this manual carefully and store it with the refrigeration unit. Pay
particular attention to the sections that emphasize your safety. Follow these
instructions to ensure that the unit will run smoothly and its life span may be long
and productive.
We are open to any suggestions that you might have concerning the design of this
manual. Please write to the following address or call us on the telephone number
given below:
The A-weighted emission sound pressure level is below 70dB(A).
Frost-trol, S.A.
Technical Department
www.frost-trol.com
SPAIN:
Tel. (+34) 964 342 740
Fax. (+34) 964 215 148
info@frost-trol.com
MEXICO:
Tlf. (+52) 55 58193189
INSTALLATIONANDMAINTENANCEMANUAL
TRANSLATION OF THE
ORIGINAL DOCUMENT Foradditionalcopiesvisit:
www.frost‐trol.com
LOMOND
SOLID LINES
D003670 Versión: 3 -8-
1.1. DESCRIPTION OF REFRIGERATED DISPLAY
CABINET
The refrigerated cabinets referred to in this manual belong to LOMOND family
products from Fros-trol Plug-in series. LOMOND are static freezer cabinets that have
been designed specifically for the sale of frozen foods and ice creams.
The cabinet has a wide range of optional accessories. If you need details about its
assemblage, please contact with Frost-trol, S.A.
1.2. GENERAL CHARACTERISTICS
920 [36 1/4"]
461 [18 1/8"]
518 [20 3/8"] 323 [12 3/4"]
1015 [40"]
860 [33 7/8"]
400 [15 3/4"] 840 [33 1/8"]
1014 [39 7/8"]
972 [38 1/4"]
461 [18 1/8"]
820 [32 1/4"]
518 [20 3/8"]
1014 [39 7/8"]
972 [38 1/4"]
915 [36"]
223 [8 3/4"]
300 [11 3/4"]
860 [33 7/8"]
840 [33 1/8"]
PI0C008640FDPD17
MÓDULOS
1060 2070 2500 3750
MÓDULO
2145
PI0C228630FDPD17
INSTALLATIONANDMAINTENANCEMANUAL
TRANSLATION OF THE
ORIGINAL DOCUMENT Foradditionalcopiesvisit:
www.frost‐trol.com
LOMOND
SOLID LINES
D003670 Versión: 3 -9-
1.3. TECHNICAL INFORMATION AND ACCESS TO EPREL
Effective 1 March 2021, it will be possible to search for the energy labels and
information data sheets on the EPREL database.
EPREL is the European product database for energy labelling according to the
2019/2018 Regulation (EU) that establishes the minimum energy efficiency
standards of refrigerating cabinets.
The label provides information on the annual consumption of the appliance, the TDA
values and the maximum and minimum product temperature.
In order to access the EPREL database, you can either scan the QR code from the
energy label provided with the appliance or access the EPREL website and introduce
the model identifier (see Table 1).
(I) QR CODE
(II) BRAND NAME
(III) MODEL IDENTIFIER
(IV) EFFICIENCY CLASS SCALE
(V) EFFICIENCY CLASS
(VI) AE (kWh/year)
(VII) EXPOSITION SURFACE (m2)
(VIII) MAXIMUM AND MINIMUM PRODUCT
TEMPERATURE
(XI) NUMBER OF REGULATION
Tabla 1. Energetic label
1.4. SHOP CONDITIONS
Frost-trol refrigerated display cabinets are designed to operate in air-conditioned
areas that maintain an air temperature of 25º C and a maximum relative humidity
of 60 % (climate class 3, in accordance with ISO EN 23953-2). The performance of
the refrigerated display cabinet is adversely affected when operated under air
temperatures and humidity conditions that are higher than those for which they have
been designed.
INSTALLATIONANDMAINTENANCEMANUAL
TRANSLATION OF THE
ORIGINAL DOCUMENT Foradditionalcopiesvisit:
www.frost‐trol.com
LOMOND
SOLID LINES
D003670 Versión: 3 -10-
1.5. FIXATION OF THE RECOMMENDED TEMPERATURE
IN EACH COMPARTIMENT
Each cabinet, depending on the model and its options, is technically defined by a
different temperature depending on the application and it’s designed for preserving
a certain type of product.
TEMPERATURE
CLASS
TEMPERATURE OF
APPLICATION
MAXIMUM
TEMPERATURE
OF THE
HOTTEST
PRODUCT
MINIMUM
TEMPERATURE
OF THE
COLDEST
PRODUCT
[ºC] [ºC] [ºC]
M0 0/1 +4 -1
M1 0/+2 +5 -1
M2 +2/+4 +7 -1
H2 +4/+8 +10 -1
Table 2. Temperature depending on class for refrigeration cabinets.
TEMPERATURE
CLASS
TEMPERATURE OF
APPLICATION
MAXIMUM
TEMPERATURE
OF THE
HOTTEST
PRODUCT
MINIMUM
TEMPERATURE
OF THE
COLDEST
PRODUCT
[ºC] [ºC] [ºC]
L1 -15/-18 -15 -18
L2 -12/-18 -12 -18
L3 -12/-15 -12 -15
Table 3. Temperature depending on class for freezing cabinets.
1.6. OPERATING THE COOLING SYSTEM
The condensing unit requires an air temperature of at least 20ºC and a maximum of
30ºC for efficient ventilation of the condenser. The minimum temperature of the
condenser should never fall below 20ºC.
1.7. RECEIPT OF REFRIGERATED CABINET
Check the unit carefully to make sure that it is not damaged and no part or accessory
is missing. For information about missing parts or accessories please contact the
Frost-Trol Commercial Department or our official representative for your country.
This refrigerated display cabinet has been thoroughly inspected to ensure the highest
level of quality. Any order for components should be made to Frost-Trol or our official
representative for your country within 48 hours of receipt of the cabinet.
1.8. DAMAGE SUSTAINED IN TRANSIT
INSTALLATIONANDMAINTENANCEMANUAL
TRANSLATION OF THE
ORIGINAL DOCUMENT Foradditionalcopiesvisit:
www.frost‐trol.com
LOMOND
SOLID LINES
D003670 Versión: 3 -11-
If the cabinet has sustained any damage in transit, then you must make a claim with
the Shipping Company immediately, by stating the damage on the delivery note and
having this signed by the carrier.
1.9. TECHNICAL ASSISTANCE
Should you have any technical queries concerning the installation of the refrigerated
display cabinet or cooling system, please contact our Technical Department.
If you need to get in contact with Frost-Trol with regard to a specific element, please
make sure that you are able to quote the model and serial number. This information
can be found on the nameplate, which is located inside the refrigerated display
cabinet.
1.10. STORAGE
Do not storage the cabinet outdoors; do not expose to climatic conditions or to direct
sunlight.
The cabinet with plastic cover may reach temperatures above 80° C in the sun, which
might result in the deformation of plastic parts.
Check the good condition of the packaging before storing the cabinet.
INSTALLATIONANDMAINTENANCEMANUAL
TRANSLATION OF THE
ORIGINAL DOCUMENT
Foradditionalcopiesvisit:
www.frost‐trol.com
LOMOND
SOLID LINES
D003670 Versión: 3 -12-
2. INTALLATION OF REFRIGERATED DISPLAY CABINET
Handling operations and installation of the cabinet are reserved for skilled
person.
2.1. CABINET LOCATION
Consult the Construction Manager or the person responsible for the installation of
unit. Ask them to inform you of its installation location or if there are any changes
to where it is to be installed.
Check that the installation location chosen is suitable. To do this, make sure that
there is no air flow present, as this could affect the units by blowing hot air into
them. The unit must not be installed near air conditioning air discharge openings,
ventilators, doors or other machines that, due to their location, could expel warm air
from their condensing units into the cabinet or onto its condensing unit.
The refrigerated display cabinet must not be installed in places where
explosive gases are present. Do not expose the equipment to
atmospheric agents.
If the chosen location is not suitable for the installation of the cabinet, inform the
Construction Manager or the person responsible for the supermarket accordingly, so
that they can either specify another location or make the necessary modifications
that would make the original location suitable (closure of air vents, removal of
ventilators, closure of doors, etc.).
During the installation (or while carrying out maintenance) you must always wear
proper safety equipment to preserve your security.
It’s mandatory to leave 10cm between the cabinet rear wall and the
supermarket wall to ensure the airflow.
Keep the condensing unit openings free from obstructions.
CRITICAL FACTOR
IT IS COMPLETELY FORBIDDEN TO PERFORATE THE CABINET.
IF THIS WERE OCCUR, IT COULD CREATE IRREPARABLE DAMAGES.
INSTALLATIONANDMAINTENANCEMANUAL
TRANSLATION OF THE
ORIGINAL DOCUMENT
Foradditionalcopiesvisit:
www.frost‐trol.com
LOMOND
SOLID LINES
D003670 Versión: 3 -13-
2.2. UPACKING
Unpacking is reserved for skilled personnel.
The refrigerated cabinet is protected by plastic wrapping. Remove this and take out
the accessories which can be found inside the cabinet:
Using a fork-lift truck or pallet-lift, lift the cabinet, remove the wooden or plastic
supports and replace them with the plastics bases that can be found inside the
cabinet with the other accessories.
Packaging materials (plastic bags, nails, screws, polystyrene, etc.)
should not be left within reach of children as they pose potential
sources of danger.
2.3. LEVELLING
Use the adjustable bases to level the unit. Poor levelling could result in problems
with the defrost-water drainage, which could then freeze and thus cause the unit to
break down.
Poor levelling could result in problems with the drainage of water
resulting from defrosting, which could cause the unit to break down.
IMPORTANT!
The surfaces that the lines are to be placed on may not be perfectly horizontal.
Therefore it would be best to first take the section of line that is to be placed onto
the highest part of the surface and screw its adjustable bases to their smallest
possible heights whilst allowing the section to remain horizontal. This will ensure
that the bases on the end sections do not need to be excessively extended.
INSTALLATIONANDMAINTENANCEMANUAL
TRANSLATION OF THE
ORIGINAL DOCUMENT Foradditionalcopiesvisit:
www.frost‐trol.com
LOMOND
SOLID LINES
D003670 Versión: 3 -14-
2.4. ASSEMBLY
When assembling lines that consist of more than one unit, the units should be
assembled in the correct order, i.e. their positions correspond with the numbers
indicated on the side of each unit (e.g. 4 in position 4, 3 in position 3.).
When the units' final positions have been determined, you may proceed to fit them
together, either manually or mechanically be careful to ensure that no pressure is
exerted on fragile components, such as glass, insulation glass or other weak
components.
Cabinets should be leveled both width and length and between them.
INSTALLATIONANDMAINTENANCEMANUAL
TRANSLATION OF THE
ORIGINAL DOCUMENT Foradditionalcopiesvisit:
www.frost‐trol.com
LOMOND
SOLID LINES
D007918 Versión: 3 -15-
2.4.1. REAR BACKSTOPPERS MOUNTING:
* This assembly applies to all Lomond models except when they have a back cover.
SCREW ON THE
BOTTOM OF THE
HOUSING
SCREW ON THE
TOP OF THE
HOUSING
INSTALLATIONANDMAINTENANCEMANUAL
TRANSLATION OF THE
ORIGINAL DOCUMENT
Foradditionalcopiesvisit:
www.frost‐trol.com
LOMOND
SOLID LINES
D007918 Versión: 3 -16-
T
APA-JUNTAS
TAPA-JUNTAS
FALDÓN
T
APA-JUNTAS
TAPA-JUNTAS
FALDÓN
2.4.2. SIDE KIT MOUNTING
1- Screw the “tapa-juntas” pieces and “tapa-juntas faldón” between them at the fixing points.
2- Screw the assembly to one of the rear of the cabinets to be assembled (see sections 2.4.3 and 2.4.4).
POSITION 1: BACK TO BAK KIT MOUNTING
OPTION 2 WALL AHEAD KIT MOUNTING:OPTION 1 BACK TO BAK KIT MOUNTING:
POSITION 1: LEFT SIDE
POSITION 2: RIGHT SIDE
INSTALLATIONANDMAINTENANCEMANUAL
TRANSLATION OF THE
ORIGINAL DOCUMENT
Foradditionalcopiesvisit:
www.frost‐trol.com
LOMOND
SOLID LINES
D007918 Versión: 3 -17-
1- Fit the rear backstoppers as indicated in section 2.4.1.
2- Assemble the side kit as indicated in section 2.4.2 option 2
3- Screw the counter-wall side kit to the exterior of the cabinet using TAE 4.2x13 Galvanized screws. Screw
only in the enabled points.
4- Put the cabinets together until the rear backstoppers come into contact.
5- Insert the top cover in the anchor grooves.
2.4.3. WALL AHEAD KIT MOUNTING
FLUSH BOTH SURFACES
INSTALLATIONANDMAINTENANCEMANUAL
TRANSLATION OF THE
ORIGINAL DOCUMENT
Foradditionalcopiesvisit:
www.frost‐trol.com
LOMOND
SOLID LINES
D007918 Versión: 3 -18-
2.4.4. BACK TO BAK KIT MOUNTING
1- Fit the rear backstoppers as indicated in section 2.4.1.
2- Screw on the ends of the set, 1 back to back side kit on each cabinet (see section 2.4.2 option 1, position 1). Mount on opposite sides. Use
TAE 4.2x13 Galvanized screws. Screw only in the enabled points.
3- Put the cabinets together until the rear backstoppers come into contact. If the cabinet has wheels, apply brakes.
4- Insert the top cover in the anchor grooves.
FLUSH BOTH SURFACES
INSTALLATIONANDMAINTENANCEMANUAL
TRANSLATION OF THE
ORIGINAL DOCUMENT
Foradditionalcopiesvisit:
www.frost‐trol.com
LOMOND
SOLID LINES
D007918 Versión: 3 -19-
2.4.5. HEAD MODULE ASSEMBLY KIT
xxxxx
1- Mount back to back kit as indicated insection 2.4.4.
2- Insert and screw the “tapa-juntas faldón” left and right on the head module. Use TAE 4.2x13
Galvanized screws. Screw only at the enabled point.
3- Join the head module cabinet to the assembled cabinet line.
TAPA-JUNTAS DERECHA
This manual suits for next models
1
Table of contents
