Frosty Factory 117A User manual

1
Frosty Factory
of America, Inc.
2301 S. Farmerville St., Ruston, LA 71270
frostyfactory.com
[phone] [phone] [phone] fax
Owner’s Manual
All technical data, pictures and drawings contained in this manual are not binding
on the manufacturer nor can the manufacturer be held liable for any modifications
to the machine in whole or in part. Revised 12/2023
Model 117A

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TABLE OF CONTENTS
1.0 INTRODUCTION
1.1 Use of the Manual
1.2 Preliminary Inspection
1.3 Description
1.4 Dimensions
2.0 LOCATION AND INSTALLATION
2.1 Safety Precautions
2.2 Installation
3.0 OPERATION
3.1 Machine Controls
3.2 The Product You Serve
3.3 Product Consistency
3.4 Start Up
3.5 Freeze Time
4.0 MAINTENANCE
4.1 Cleaning
4.2 Re-Assembly
4.3 Preventative Maintenance
4.4 Extended Storage
4.5 Troubleshooting
4.6 Rear Cylinder and Drive Assembly Parts List
4.7 Torque Consistency Control
4.8 Faceplate/Faucet Assembly
4.9 Float Switch
4.9a Thermostat Assemblies
4.10 Using the Cleaning Brushes
4.11 Beater Bar Spring and Seal Installation
4.12 Beater Seal Assembly
4.13 Ceramic Seal Removal and Re-installation
5.0 SPARE PARTS LIST
6.0 WIRE DRAWING
7.0 ELECTRICAL SCHEMATIC
8.0 FACTORY ASSISTANCE
9.0 WARRANTY

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SECTION 1
INTRODUCTION
1.1 USE OF THIS MANUAL
Your service manual has been prepared as a guide to help you get the most from your
Frozen Drink Machine. It contains information about the installation and operation of
your machine. The manual also contains instructions for service and care. The manual
should be read carefully by the operator of the Frozen Drink Machine to become familiar
with the machine and the correct operating procedures described within. The following
notations are used throughout the manual to bring important facts to your attention:
“Warning” - This notation is used whenever the personal safety of the operator(s) might
be jeopardized, if procedures are not followed correctly.
“Caution” - This notation is used whenever the operator may receive or cause injury if
not observed.
“Notice” - This notation is used to bring important information to your attention that
will enhance the performance of your machine.
CAUTION
RISK OF ELECTRICAL SHOCK.
DISCONNECT POWER
BEFORE SERVICING UNIT.
CAUTION
MOVING PARTS
DO NOT OPERATE UNIT
WITH PANELS REMOVED
WARNING
DO NOT INSERT ANY OBJECTS
INTO CYLINDER OR HOPPER WHILE
MACHINE IS RUNNING!
1 Beater Bar, 1 Drip Tray, 1 Faceplate, 4
Faceplate Knobs, 1 Hopper Cover, 1
Petro-Gel, 1 Sanitizer, 2 Spare Faucet O-
Rings, 1 Wire Brush
1.2 PRELIMINARY INSPECTION
Unpack the unit as soon as possible upon
its arrival. Check the entire machine and
its contents for possible shipping damage.
Note damage, if any, and notify your
carrier immediately. Frosty Factory of
America cannot be held responsible for
damaged merchandise caused by shipping.
Inventory the accessories to be sure they
include the items you specified on your
order. Normally the accessories include:

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1.3 DESCRIPTION
Stainless
Steel Cabinet
Stainless
Steel
Cylinder
Faceplate
Knobs F0262
Clear Plastic
Faceplate C6521
Drip Tube
Lighted
Flavor Sign
Control Switches
Top F0416
Bottom F0417
Beater Bar
C6519
Faucet
Assembly
C6513
Fill Indicator
Light F0207
Drip Tray
F6603
Scraper
Blade C6510
10.75” (27cm)
(62cm)
24.5”
1.4 DIMENSIONS
Legs available in
4” or 1” lengths.
19” (48cm)
Allow 6” behind unit for
air circulation (or hoses
if water cooled)
23 ¾” (60 cm)
21” (53 cm)
Drip Tray
Insert
F6604

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SECTION 2
LOCATION & INSTALLATION
2.1 SAFETY PRECAUTIONS
Do not attempt to operate your Frozen Drink Machine until the safety precautions and
operating instructions in this manual are read completely and are thoroughly understood.
2.2 INSTALLATION
Placing your Frozen Drink Machine in a highly visible area will enhance sales.
CAUTION: Do not attempt to share the dedicated electrical outlet with any other
appliance; this will cause the circuit breaker to trip.
1. Remove the machine from the shipping container.
2. Place the unit on a sturdy platform able to hold the weight of the machine when full of
product. (Usually about 150 #)
3. Level the machine by turning the adjustable part of the leg. The machine must be level
front to back as well as left to right.
4. Air-cooled condensers must have correct ventilation. Air intake is at the rear of the
machine and discharge through the side; 24” clearance is required on both sides and
8” at the back. In addition, all Frozen Drink Machines require 12” clearance above
the machine.
NOTICE: Locating the unit in direct sunlight, near cooking equipment or any high
heat area will reduce the performance of your machine.
CAUTION: Extended operations under severe heat condition can damage the cooling
system.
NOTICE: Establishments that serve beverages from frozen drink machines are
responsible for providing the necessary facilities for cleaning and
sanitizing their food service equipment.
5. Place the three-position switch in the OFF position (center).
6. Connect the power cord. The Frozen Drink Machine must be connected to a properly
grounded receptacle. The electrical cord furnished as part of the Frozen Drink
Machine has a three prong grounding type plug. The use of an extension cord is not
recommended. If one must be used, refer to the national and local electrical codes.
Do not use an adapter to get around grounding requirements.
WARNING: Do not
attempt to alter the
electrical plug. Serious
injury or electrocution
may result.
Notice: Your
receptacle should
look like this.
115V
20A
230V
20A
115V
15A
7. Install the drip tray, cover, beater bar and
faceplate assemblies on the Machine.

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SECTION 3
OPERATION
3.1 MACHINE CONTROLS
Two selector switches located on the front of the machine control operation of the Frozen
Drink Machine. Selection of the right (snowflake) position, with both switches, will
schedule the machine for normal operation. The compressor cycle is protected by a time
delay circuit, which will engage the compressor approximately 2 minutes after normal
operation is initiated. A red fill light located above the switches will illuminate when the
level of mix is low in the hopper. A thermostat knob on the electrical control box of your
machine is set at the factory and should not be changed or adjusted except by an
authorized service repairman.
Refer to the information below for functions available with various combinations of
switch positions.
Normal Operation – Both switches on
snowflake. Machine will freeze mix to
provide frozen beverage as desired.
Cleaning Operation - The drive
motor will run in the faucet position
to allow a stirring action of the rinse
water while cleaning.
Off - The hand symbol is the
recognized international symbol for
“stop”. In this position,
the machine will not run.
Cooling Operation – Top switch on
snowflake, Bottom switch on
thermometer symbol. Machine will
automatically come on whenever
necessary to keep mix cooled to
5ºC/40ºF - used primarily for
overnight storage of mix remaining
in the machine.

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3.2 THE PRODUCT YOU SERVE
The Frozen Drink Machine will produce a fine grain, semi-frozen slush when the proper
mix is used. When measured with a refractometer, the proper mix will measure 13 to 18
“brix”. Too little sugar in the mix will cause larger ice crystals to form. Too much sugar
will lengthen the freeze time.
CAUTION: Any attempt to freeze water only will cause severe damage to your
machine.
NOTICE: Do not add sugar directly into the machine, as some of it will settle and
result in an improper mix.
FRUIT JUICES with at least 32 grams of sugar per 8-oz. serving will freeze well in
the Frozen Drink Machine. They will remain stable during the freezing process while
retaining their natural color and flavor.
NEUTRAL BASES are used to produce a neutral frozen cocktail base. A wide variety
of different drinks can be created from one neutral base by the addition of various flavors.
Most brands of neutral bases specify a mixture of four parts water to one part neutral
base. However, before use in the Frozen Drink Machine, be sure the “brix” level is 12 to
18.
The amount of ALCOHOL in the recipe will affect the freezing process. As a rule of
thumb, for the mix to freeze properly, the recipe should contain no more than 25 percent
alcohol.
Suggestion for optimum production and sales:
1) Use the finest ingredients available.
2) Test the product before serving it.
3) Keep the machine clean - ALWAYS!
3.3 PRODUCT CONSISTENCY
An exclusive, patented, torque consistency
control (TCC) developed by Frosty Factory of
America will allow for consistent texture and
thickness adjustments of your frozen beverages.
The adjustment screw (accessible through the
left side panel) is pre-set at the factory. Various
mix consistencies can be achieved by turning the
screw clockwise (thicker drink) or counter
clockwise (thinner drink). Turn the screw one
full turn then allow enough time to lapse (about
three minutes) for the compressor to complete a
cycle before sampling. Continue this process
until the desired result is obtained.
Turning the TCC screw clockwise
will make the beverage thicker

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3.4 START UP
NOTICE: Before start-up, be sure the machine has been sanitized in accordance
with procedures set forth in the cleaning section of this manual.
Pour the mix into the hopper and allow it to drain into the cylinder.
NOTICE: Always add mix as soon as the red, level indicator light, above the
switches, comes on to prevent air from entering the cylinder.
CAUTION: Allowing air into the cylinder will cause a rocking motion of the machine.
If the mix is not yet frozen the air can escape by turning the machine off for
20-30 seconds.
WARNING:
3.5 FREEZE TIME
The freeze time on the Model 117A is approximately 20 minutes when ideal
conditions are met. Such as, pre-cooled starting mix temperature of 40 degrees and
room temperature at 80 degrees. The time will increase if the machine in not properly
ventilated or is operated in a hot environment. Recipes with high alcohol or high
sugar content will naturally take a little longer.
Never under any circumstances,
place your finger or any other object
into the hopper or feed hole while the
machine is in operation. Serious
personal injury may occur.
When the cylinder is full and the hopper is filled to one inch from the top, the machine is
ready to run. Turn on by selecting the “right” (snowflake) position of both switches on
the front panel.
Fill the
Hopper
to about
1 inch
from the
top
Do not run the
machine when
the freezing
cylinder is not
completely full!

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SECTION 4
MAINTENANCE
4.1 CLEANING
The following cleaning procedure should be used for initial start-up and on an as
needed basis to comply with the minimum cleaning and sanitizing frequencies
specified by the federal, state or local regulatory agency having jurisdiction.
(1) Turn the machine to the “OFF”, hand position then remove hopper cover
(2) If applicable, drain mix into a sanitized container as per local health code procedures.
Note: Do not put hands or foreign matter into mix.
(3) Pour two gallons of cool water (75ºF.) into the hopper. Place upper switch in
“faucet” position to let the machine stir for 2 minutes. Turn machine “OFF”, drain
and dispose of the rinse water. Repeat until water is clear.
NOTICE: Do not unscrew faucet body from faceplate
Note: Do not unscrew faucet body from faceplate to
clean. (Leak free service after disturbing the
Teflon seal cannot be assured).
(5) All parts removed during the above steps plus the drip tray and insert can now be
cleaned in your warm (100ºF) cleaning solution. Rinse all parts in clean rinse water
and allow to air-dry before re-assembly.
(6) Use cloth and cleaning solution to wipe any residue from cylinder and hopper.
(7) Re-assemble as shown in section 4.2 (next page).
(8) Mix two gallons of warm water (approximately 100ºF) with two ounces of sanitizing
powder to achieve 100 parts/million (PPM) sanitizing solution.
(9) Pour the sanitizing solution into the hopper.
(10) Place upper switch in “faucet” position. Let solution stir for 5 minutes. Turn upper
switch “OFF” (hand) position. Drain all solution.
Notice: Do not leave the solution in the machine for more than 5 minutes.
(11) Pour product into hopper. Replace hopper cover. Place both switches in right
(snowflake) position when ready to freeze product.
(4) Remove the knobs from the faceplate by turning in
a counter clockwise direction. Carefully pull the
faceplate straight away from the front of the machine.
Remove the beater bar assembly from the cylinder.
Then slide the spring seal off the rear of the beater bar.
Unscrew white faucet cap to remove faucet plunger
from faucet body. Remove all o-rings for cleaning.

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(1) Hand wipe all surfaces to remove any
remaining residue on the machine, then: using
Petro-Gel (or other sanitary food grade lubricant),
lightly lubricate the longer end of the beater shaft.
Slide beater seal onto the shaft with the spring end
toward the beater bar. (Refer to diagram on top of
the hopper cover for correct installation of spring
seal).
NOTICE: The black carbon ring must be
facing the end of the beater bar so it will be
in direct contact with the white ceramic seal
inside the cylinder when the beater bar is re-
installed. This is a dry seal and must be
kept free of lubricants.
CAUTION: The beater seal may become
damaged if the beater shaft is not
lubricated before installation of the beater
l
(2) Carefully insert the beater bar (with beater
seal) into hole at the rear of the cylinder
and rotate until it fully engages into the
drive plate.
CAUTION: Do not strike the
ceramic seal with the beater bar
during installation!
(3) Lubricate the large, black, rubber, faceplate
O-ring with Petro-Gel then re-install and
press firmly into the faceplate groove for
proper fit. Re-install o-rings on faucet
(4) Re-install the faceplate on the machine.
First place the faceplate bushing onto
the beater shaft. Then slide face plate
onto the four studs. Now re-attach the
faceplate knobs and tighten evenly until
the faceplate O-ring is snug against the
cylinder. Re-install float and float clip.
CAUTION: Do not over tighten the knobs
or tighten against a beater bar that is not
fully engaged in the drive plate; Permanent
distortion to the faceplate may occur!
4.2 RE-ASSEMBLY
F0298
F0355
C6519
C6521
C6513

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(5) Mix two gallons of warm water with one 2 oz. packet of sanitizer.
(6) Pour two gallons of solution into hopper. Clean the hopper and feed hole with a
with a clean sanitized brush.
(7) Place upper switch in “faucet” position. Let solution stir for 5 minutes. Turn upper
switch “OFF” (hand position), Drain all solution. (DO NOT RINSE!)
NOTICE: Do not leave cleaning solution in for more than 5 minutes
(8) Pour product into hopper. Replace hopper cover. Place both switches in right
(snowflake) position when ready to freeze product.
4.3 PREVENTATIVE MAINTENANCE
It is recommended that a maintenance schedule be followed to keep the machine clean
and operating properly.
WARNING: never attempt to repair or perform maintenance on machine until the main
electrical power has been disconnected.
A. DAILY
The exterior of the machine should be kept clean at all times to preserve the luster of
the stainless steel. A mild alkaline cleaner is recommended. Use a soft cloth or
sponge to apply the cleaner.
B. WEEKLY
(1) Check O-rings and rear seal for excessive wear and replace if necessary.
(2) Clean the drip tray and front of the freezer with a soap solution.
C. MONTHLY
CAUTION: Air-cooled condensers must have proper air circulation. Failure to clean
the condenser on a regular basis may result in serious damage and could
void the warranty.
(1) Visually inspect the condenser for dirt by shining a light through the coil from the
inside of the condenser.
(2) If the condenser is dirty, place a wet towel over the outside of the condenser.
(3) Using compressed air or a CO2 tank, blow out the dirt from the inside of the
condenser. Most of the dirt will cling to the wet towel.
(4) An alternative method of cleaning the condenser is to use a condenser brush and
vacuum.
NOTICE: If the condenser is not kept clean, loss of refrigeration efficiency will
result, causing extended run time or soft product consistency.
4.4 EXTENDED STORAGE
Refer to the following steps for storage of the machine over any long shutdown period:
(1) Turn the three position switch to the OFF (center) position.
(2) Disconnect (unplug) from the electrical supply source.
(3) Clean thoroughly with a warm detergent all parts that come in contact with the mix.
Rinse in clean water and dry all parts. Do not sanitize. Frozen Drink Machine parts
can be left disassembled until ready for use.
NOTICE: Do not let the cleaning solution stand in the hopper or in the cylinder during
the shutdown period.

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4.5 TROUBLESHOOTING
1. Machine does not run when turned on.
A. Be sure that the plug is properly installed in wall outlet.
B. Check and reset circuit breaker if necessary.
C. Be sure that no other appliances are sharing the circuit.
D. If problem remains, call service repairman.
2. Beater motor starts but compressor doesn’t start.
A. Both switches must be in the right (Snowflake) position.
B. Allow approximately one or two minutes for time delay to respond.
C. Check that the machine has been properly leveled.
D. If necessary adjust TCC screw.
E. If problem causes circuit breaker to trip, call service repairman.
F. Check for operating extension cord. Use number 10 or 12 cord.
3. Mix dripping from drip tube.
A. Spring seal on beater bar is dirty or improperly installed. Remove, clean and re-
install spring seal assembly according to instructions and diagram on top of the
hopper cover.
B. Ceramic seal (inside the freezing cylinder) is dirty or loose. Clean ceramic seal.
If loose re-install as necessary. Also check that the carbon ring on the seal is not
chipped, cracked, dirty or greasy. Replace seal if necessary.
4. Unit runs but product does not freeze to desired consistency.
A. Check recipe for proper amount of sugar.
B. Check tension of TCC screw, if necessary turn clockwise to increase thickness of
drink.
C. Check unit for adequate ventilation. (At least 8” clearance required on the sides
and 6” at the rear).
D. Check the condenser to see if it has become clogged with lint, dust etc. Clean as
necessary.
E. Be sure that the cylinder is full of mix.
F. If problem remains, call service repairman.
5. Fill light is on when hopper is full of product.
A. Remove and re-install float with two dots facing up. (See pg. 16)
B. If float is stuck, clean float and stem and re-assemble.
6. No product comes out when faucet handle is pulled while unit is running.
A. Frozen product is blocking “feed hole”. Turn machine off then clear ice plug
from feed hole.
WARNING:Never place fingers in the “feed hole” as serious personal injury
may occur.
B. Mix is frozen solid. Low sugar content, product separation or cylinder not full.

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7. Compressor starts and stops intermittently.
A. Check to see that the fan is turning freely.
B. Check the condenser to be sure that it is not clogged with lint or dust.
C. If the on/off time is 30 seconds or longer, this is normal if product is frozen and
no product has been pulled in a while.
D. If the problem is causing the breaker to trip, call service repairman.
8. Unit continues to run when switched to stand-by.
A. Have qualified technician remove back panel and reset thermostat. (Turn all the
way off then turn all the way on again.)
B. If problem remains call service repairman.
9. Beater bar does not turn.
A. Mix is frozen solid. Low sugar content, product separation or cylinder not full.
B. Drive coupling stripped. Drive coupling needs to be replaced
C. Faulty motor. Replace motor
10. Turns Grey or Pitting Metal In The Freezing Barrel
A. Too much chlorine in sanitizing solution: Follow directions on package to get
100 parts/million chlorine solution. Stir this solution in the machine for 1-2
minutes only. DO NOT ALLOW SANITIZING SOLUTION TO SIT IN
THE MACHINE FOR ANY REASON!!! If the barrel becomes saturated
with chlorine apply chlorine neutralizer as need to remove (obtain for
swimming pool supply store).

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4.6 REAR CYLINDER AND DRIVE ASSEMBLY PARTS LIST
Models 113, 117, 217.
1 2 3 4 5 6 7 8 9
blk to sw 1” wht to run cap.
red to run cap w/neutral
10 11 12 13 14 15
DESCRIPTION PART NUMBER_____________________
1. Spring Seal Ceramic Ring F0665
2. Bearing Spacer Block C2316B
3. Front Motor Bearing F0427
4. Flat Washer 5/16”
5. Nut 5/16”-18
6. Drive Coupling C0906
7. Stop Bolt Assembly 1/4”-20x11/4”
8. Mercury Switch F0752
9. Drive Motor 115V F0472 (F0409 Obs)
Drive Motor 230V F0415
Gear Box F5125
10. C-Bracket F1206
11. C-Bracket Stub C1207
12. Rear Support Bearing F0479
13. Rear Bearing Carrier C1216
14. Rear Cross Brace F1221
15. Frame Screw 5/16” -18 x ¾”

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4.7 TORQUE CONSISTENCY CONTROL MODEL 117A
1 2 3 4 5 6 7 8 9 10 11
Wires to control circuit
DESCRIPTION PART NUMBER ____________
1. Washer, Flat 5/16”
2. Tension Adj. Screw ¼”-20x3”
3. Motor Adjustment Bracket F1225
4. Tension Spring F0432
5. Lock Nut (¼”x20) ¼”-20
6. Motor Spring Bracket F1239
7. Mercury Switch Assembly F0752
8. Drive Coupling C0906
9. Drive Motor(115V) F0472 (F0409 Obs)
-- Drive Motor(230V) F0415
10. Front Cross Brace F1219
11. Frame Screw 5/16-18x1/2
Notice: Items numbered 9 through 12 are not part of the torque consistency control
system, but are listed for user convenience.

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4.8 FACEPLATE / FAUCET ASSEMBLY
Faucet Assembly C6513.
Teflon Tape added
before installation
Lubricating
O-rings with
Petro-Gel
F0298
Installing Plunger
assembly C6513P
into faucet body
Installing faceplate C6521
onto front of Machine.
Installing
O-rings onto
plunger
F 0491
Align Faucet Assembly opening to
bottom of faceplate then tighten nut

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4.8 FACEPLATE/FAUCET ASSEMBY (cont.)
Face Plate/Faucet Assembly Part No.
A. Face plate assembly with bushing C6521
B. Faucet assembly with nut C6513
C. Faucet body (only) C6513B
D. Plunger assembly C6513P
Plunger assembly C6513P
Knob O-Rings Face Plate
F0264 F0491 C6521
O-Ring
F0374
F.P. Bushing
C6520
Faucet Body Faucet Nut
C6513B F0197
Add Teflon Tape

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4.9 FLOAT SWITCH ASSEMBLY
1. The float switch assembly consists of: Post switch, Float , Float clip, O-Ring
and Nut.
2. There are two dots on one end of the float. When assembled the two dots must
be on the top end of the float.
3. Place O Ring so that it will be inside the hopper (sink bottom) when finished.
Clip
Fill Switch Assembly F0811 Raised Ring must point up
Bottom of hopper Float
Hex shape for back-up wrench
O-Ring
Nut
Two wires from float switch to control circuit.
Top View of Float Switch
Two Dots or Raised Ring (Up)
Float Clip F0812
Post
4.9a THERMOSTAT ASSEMBLY
L1 To upper switch
F0401
2 pos. switch T-Stat
Note: Thermostat is only
active in the stand-by
mode.

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4.10 USING THE CLEANING BRUSHES
Drip Chamber
Ceramic Seal
Q Tip
For cleaning
Cylinder
Drip Tube
Drip tube Brush
F6526 Bearing Spacer Block
C2316B
Insert long brush
F6526 into drip tube
Push brush all the way
in until it can be seen
behind the ceramic ring

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4.11 BEATER BAR AND SPRING INSTALLATION
.
Step 1: Attach scraper
blade spring F6517 as
shown.
Step 2: Insert rod
end into beater bar
frame.
Step 4: Apply a small
dab of Petro-Gel F0298
Step 3: Tap scraper
blade rod until it is
centered.
Step 5: Install spring
seal F0355
Step 7: Install
beater bar C6519
into cylinder.
Step 6: Squeeze and
release spring. Be
sure the spring
returns to normal
before installing into
machine.
Step 8: Install
faceplate C6521
onto machine