Frosty Factory 232W User manual

Frosty Factory
of America, Inc.
2301 S. Farmerville St., Ruston, LA 71270
frostyfactory.com
[phone] [phone] [phone] fax
Service Manual
All technical data, pictures and drawings contained in this manual are not binding
on the manufacturer nor can the manufacturer be held liable for any modifications
to the machine in whole or in part. Revised 1/2016
Model 232W

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TABLE OF CONTENTS
1.0 INTRODUCTION
1.1 Use of the Manual
1.2 Preliminary Inspection
1.3 Description
1.4 Dimensions
2.0 SAFETY AND INSTALLATION
2.1 Safety Precautions
2.2 Installation
3.0 OPERATION
3.1 Machine Controls
3.2 The Product You Serve
3.3 Product Consistency
3.4 Start Up
3.5 Freeze Time
4.0 MAINTENANCE
4.1 Cleaning
4.2 Re-Assembly
4.3 Preventative Maintenance
4.4 Extended Storage
4.5 Faceplate/Faucet Assembly
4.6 Float Switch
4.7 Thermostat Assembly
4.8 Using the Cleaning Brushes
4.9 Beater Bar Seal Installation
4.10 Beater Seal and Spring Installation
4.11 Ceramic Seal Removal and Re-installation
5.0 EQUIPMENT DRAWINGS
5.1 Drive Belt
5.2 Franklin Motor
5.3 Shim Placement
5.4 Rear Cylinder Assembly
5.5 Water Bracket Assembly
5.6 Typical Plumbing Drawing
6.0 TROUBLESHOOTING
7.0 SPARE PARTS LIST
8.0 WIRE DRAWINGS

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Unpack the unit as soon as possible
upon its arrival. Check the entire
machine and its contents for possible
shipping damage. Note damage, if any,
and notify your carrier immediately.
Frosty Factory of America cannot be
responsible for damaged merchandise
caused by shipping. Inventory the
accessories to be sure they include the
items you specified on your order.
Normally the accessories include:
SECTION 1
INTRODUCTION
1.1 USE OF THIS MANUAL
Your service manual has been prepared as a guide to help you get the most from your
Frozen Drink Machine. It contains information about the installation and operation of
your machine. The manual also contains instructions for service and care. The manual
should be read carefully by the operator of the Frozen Drink Machine to become familiar
with the machine and the correct operating procedures described within. The following
notations are used throughout the manual to bring important facts to your attention:
“Warning” - This notation is used whenever the personal safety of the operator(s) might
be jeopardized, if procedures are not followed correctly.
“Caution” - This notation is used whenever the machine or related equipment may
receive or cause damage if not observed.
“Note” - This notation is used to bring important information to your attention that
will enhance the performance of your machine.
1.2 PRELIMINARY INSPECTION
WARNING
DO NOT INSERT ANY OBJECTS
INTO CYLINDER OR HOPPER WHILE
MACHINE IS RUNNING!
CAUTION
RISK OF ELECTRICAL SHOCK.
DISCONNECT POWER
BEFORE SERVICING UNIT.
CAUTION
MOVING PARTS
DO NOT OPERATE UNIT
WITH PANELS REMOVED
Beater Bar, Drip Tray, Faceplate,
Faceplate Knobs, Hopper Cover,
Petro-Gel, Sanitizer, Spare Faucet O-Rings, Warranty
Card, Wire Brushes, Water Hoses & Manual.
Water Hose

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26”(66 cm)
1.3 DESCRIPTION
Stainless
Steel Cabinet
Stainless Steel
Cylinder
Faceplate
Knobs
F0262
Clear Plastic
Faceplate C6501
Drip Tube
Lighted
Flavor Sign
Control Switches
Top F0416
Bottom F0417
Beater Bar
C6527
Faucet
Assembly
C6513
Fill Indicator
Light F0207
Drip Tray
F0195
Scraper Blade
(not visible)
C6510F
16.5” (42cm)
(72cm)
28.5”
1.4 DIMENSIONS
Legs are 4” high.
Allow 6” behind unit for air circulation,
water hoses or remote connections.
24.5” (61cm)
29¼” (74.3cm)

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WARNING: Do not
attempt to alter the
electrical plug. Serious
injury or electrocution
may result.
6. Install the drip tray, cover, beater bar and
faceplate assemblies on the machine.
SECTION 2
LOCATION & INSTALLATION
2.1 SAFETY PRECAUTIONS
Do not attempt to operate your Frozen Drink Machine until the safety precautions and
operating instructions in this manual are read completely and are thoroughly understood.
Take notice of all warning labels on your machine. The labels have been put there to
inform and protect persons operating or servicing your equipment. Care must be taken not
to damage or destroy labels during installation and servicing. The labels have been
designed to withstand routine cleaning and handling. Damaged or missing labels should
be promptly replaced with approved labels from Frosty Factory of America Inc.
2.2 INSTALLATION
Water Cooled machines require a water source and drain.
Placing your Frozen Drink Machine in a highly visible area will enhance sales. A
suitable station will be able to support 250 pounds and will have a dedicated electrical
outlet.
CAUTION: Do not attempt to share the dedicated electrical outlet with any other
appliance; this will cause the circuit breaker to trip.
1. Uncrate your Frozen Drink Machine.
2. The unit must be placed on a sturdy platform able to hold the weight of the machine
when full of product. Level the machine by turning the adjustable part of the leg. The
machine must be level front to back as well as left to right.
3. This machine requires 8” clearance at the rear, 12” at the top and 0” on the sides.
NOTE: Locating the unit in direct sunlight, near cooking facilities or any high
heat area will reduce the performance of your machine.
CAUTION: Extended operations under severe heat condition can damage the cooling
system.
NOTE: Establishments that serve beverages from frozen drink machines are
responsible for providing the necessary facilities for cleaning and
sanitizing their food service equipment.
4. Place the three-position switch in the OFF position (center).
5. Connect to the water source & drain with water hoses that are provided. Connect the
power cord. The unit must be connected to a properly grounded receptacle. The
electrical cord furnished as part of the machine has a three or four prong grounding
type plug. The use of an extension cord is not recommended. If one must be used,
consult the national and local electrical codes. Do not use an adapter to get around
grounding requirements.
115V
20A
230V
20A
115V
15A
Notice:
Your receptacle should
look like one of these
and match your unit
voltage, amps on the
data plate.