Frymaster Dean DF20000001 Building instructions

Application Series
Service and Parts Manual
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline [phone] SEPTEMBER 2006
www.frymaster.com Email: [e-mail] *8196153*

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THE ENODIS
EQUIPMENTOTHERTHANANUNMODIFIEDNEWORRECYCLEDPARTPURCHASEDDIRECTLY
FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE
PARTBEINGUSEDISMODIFIEDFROMITS ORIGINALCONFIGURATION,THISWARRANTYWILL
BE VOID. FURTHER, FRYMASTER DEAN AND ITS AFFILIATES WILL NOT BE LIABLE FOR ANY
CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH ARISE DIRECTLY
OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART
AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
NOTICE
This appliance is intended for professional use only and is to be operated by qualified personnel only.
A Frymaster DEAN Factory Authorized Service Center (FASC) or other qualified professional should
perform installation, maintenance, and repairs. Installation, maintenance, or repairs by unqualified
personnel may void the manufacturer’s warranty.
NOTICE
This equipment must be installed in accordance with the appropriate national and local codes of the
country and/or region in which the appliance is installed.
NOTICE TO U.S. CUSTOMERS
This equipment is to be installed in compliance with the basic plumbing code of the Building Officials
and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the
U.S. Food and Drug Administration.
NOTICE
Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical
procedures and may not conform to onsite management operational procedures.
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions:
1) This device may not cause harmful interference, and 2) This device must accept any interference
received, including interference that may cause undesired operation. While this device is a verified
Class A device, it has been shown to meet the Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by
the ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A et B
prescrites dans la norme NMB-003 edictee par le Ministre des Communcations du Canada.
DANGER
Improperinstallation,adjustment,maintenanceorservice,andunauthorizedalterationsormodifications
can cause property damage, injury, or death. Read the installation, operating, and service instructions
thoroughly before installing or servicing this equipment. Only qualified service personnel may convert
this appliance to use a gas other than that for which it was originally configured.

DANGER
Adequate means must be provided to limit the movement of this appliance without depending upon the
gas line connection. Single fryers equipped with legs must be stabilized by installing anchor straps. All
fryers equipped with casters must be stabilized by installing restraining chains. If a flexible gas line is
used, an additional restraining cable must be connected at all times when the fryer is in use.
DANGER
The front ledge of the fryer is not a step! Do not stand on the fryer. Serious injury can result from slips
or contact with the hot oil.
DANGER
Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other ap-
pliance.
DANGER
Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must
be posted in a prominent location. This information can be obtained from the local gas company or
gas supplier.
DANGER
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container at the
end of frying operations each day. Some food particles can spontaneously combust if left soaking in
certain shortening material.
WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint
between the fry vessels. Banging fry baskets on the strip to dislodge shortening will distort the strip,
adversely affecting its fit. It is designed for a tight fit and should only be removed for cleaning.
DANGER
No structural material on the fryer should be altered or removed to accommodate placement of the fryer
under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633.
DANGER
This product contains chemicals known to the state of California to cause cancer and/or birth defects
or other reproductive harm.
Operation, installation and servicing of this product could expose you to airborne particles of glass wool
or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne particles of glass
wool or ceramic fibers in know to the State of California to cause cancer. Inhalation of carbon monox-
ide is known to the State of California to cause birth defects or other reproductive harm.

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APPLICATION SERIES FRYERS
Table of Contents
CHAPTER 1: Service Procedures
1.1 General and Model Number Matrix.....................................................................................................1-1
1.2 Wiring Diagrams..................................................................................................................................1-2
1.2.1 FPP35/45 Electric Ignition ........................................................................................................1-2
1.2.2 Flatbottom Wiring......................................................................................................................1-3
1.2.3 MJ35/45 Computer w/ Electronic Ignition Wiring....................................................................1-4
1.2.4 Dean Computer Wiring..............................................................................................................1-5
1.2.5 Flatbottom Computer Wiring.....................................................................................................1-6
1.2.6 Dean/Frymaster Transformer/Filter Box Wiring.......................................................................1-7
1.2.7 Flatbottom 18/24 Transformer Box Wiring...............................................................................1-8
1.2.8 Flatbottom 24/24 Filter Box Wiring..........................................................................................1-9
CHAPTER 2: Parts List
2.1 Accessories ..........................................................................................................................................2-1
2.2 Cabinetry..............................................................................................................................................2-2
2.2.1 MJ35/45, H55 / D50, D60, D80 Combinations.........................................................................2-2
2.2.2 MJ35/45, H55, D50, D60, D80 and Flatbottom Combinations................................................2-6
2.3 Top Cap Assemblies...........................................................................................................................2-10
2.4 Flue Caps, Control Panel Frame Assemblies and Bezels ..................................................................2-12
2.5 Upper and Lower Cabinet Back Panels.............................................................................................2-14
2.6 Door Assemblies................................................................................................................................2-16
2.7 Drain Assemblies ...............................................................................................................................2-17
2.8 Drain Valve Assemblies.....................................................................................................................2-20
2.9 Filter Pump Assemblies .....................................................................................................................2-22
2.10 Filter Plumbing ................................................................................................................................2-24
2.11 Filter Pan Assemblies.......................................................................................................................2-25
2.12 Transformer and Filter Box Assemblies ..........................................................................................2-26
i

1-1
APPLICATION SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.1 General
Frymaster’s Application Series fryers combine many types of fryers such as MJ35/45, H55, D50/60/80,
Flatbottom 1824 and 2424 fryers. Service procedures for each of the specific fryers are covered in each
fryers respective service and parts manuals. These manuals are accessible online at www.frymaster.com
under online literature.
Fryer Service and Parts Manuals
Performance Pro-Series Gas Fryers MJ35/45 819-6092
Pro H50/55 Series Gas Fryers 819-6083
Decathlon Gas Fryers 819-5922
Flatbottom Gas Fryers 819-6031
Flatbottom Electric Fryers 819-6115
Pro Electric H14/17/22 Electric Fryers 819-5990
RE Series RE14/17/22 Electric Fryers 819-6150
1721/18UE Electric Fryers 819-5981
Application Series Model Number Matrix
Model* Configuration
Two Station Fryers
DF2x1 D-HD160/MJ-H1x5CSC
DF2x2 D-HD150/MJ-H1x5
DF2x3 D-HD160/MJ-H1x5SC
DF2x5 D-HD160/MC/MJ-H1x5
DF2x6 MJ-H1x5/D-HD150
DF2x7 D-HD160/MJ-H1x5
DF2x# MJ-H1x5/D-HD160
Three Station Fryers
DF3x1 D-HD160/MJ-H2x5
DF3x2 D-HD160/MJ-H2x5 Nat Gas
DF3x3 D-HD160/MJ-H2x5 LP Gas
DF3x4 MJ-H1x5/D-HD250
DF3x5 D-HD160/MJ-H2x5 Battered to Right of DF4x6
DF3x# D-HD250/MJ-H1x5
DF3x# 2424/MC/MJ-H2x5
Four Station Fryers
DF4x1 MJ-H2x5/D-HD260 Alz Back
DF4x2 MJ-H2x5/D-HD250
DF4x3 D-HD250/MJ-H2x5
DF4x4 MJ-H2x5/D-HD260 SS Back
DF4x5 MJ-H3x5/MC/2424
DF4x6 D-HD460 Battered to Left of DF3x5
DF4x# D-HD160/MC/MJ-H3x5
DF4x# 2424/MC/MJ-H3x5
DF4x# MJ-H2x5/21824
DF4x# 32424/D-HD160
Five Station Fryers
DF5x1 MJ-H2x5/D-HD360
DF5x# 22424/MC/MJ-H3x5
Six Station Fryers
DF6x1 MJ-H2x5/2424//32424
*NOTE: To shorten model numbers the
zeros have been dropped.
Example: DF2x1 = DF20000001

1-2
APPLICATION SERIES FRYERS
CHAPTER 1: SERVICE PROCEDURES
1.2 Wiring Diagrams
1.2.1 FPP35/45 Electronic Ignition

1-3
1.2.2 Flatbottom Wiring

1-4
1.2.3 MJ35/45 Computer w/ Electronic Ignition Wiring

1-5
1.2.4 Dean Computer Wiring

1-6
1.2.5 Flatbottom Computer Wiring

1-7
1.2.6 Transformer/Filter Box Wiring Common Cabinet

1-8
1.2.7 Flatbottom 18/24 Transformer Box Wiring

1-9
1.2.8 Flatbottom 24/24 Filter Box Wiring

2-1
APPLICATION SERIES FRYERS
CHAPTER 2: PARTS LIST
2.1 Accessories and Connecting/Joiner Strips
ITEM PART # COMPONENT
1 810-2793 Wireform Basket Hanger
* 810-2794 Wireform Basket Hanger CF
2 809-0171 Basket Hanger Screw
3 809-0921 Spacer, Basket Hanger
4 803-0278 Brush, Teflon / L-Shaped
Top Connecting and Joiner Strips
5 823-5036 SM/D60 Connecting (joins like frypots within a system)
823-1885 BK Type - H55, MJ Connecting (joins like frypots within a system)
* 210-4313 Flatbottom Connecting (joins like frypots within a system)
6 823-5429 D60 Left / MJ-H55 Right Joiner
823-5366 DD250 Left / MJ-H55 Right Joiner
7 823-5037 MJ-H55 Left / D60 Right Joiner
823-5080 MJ-H55 Left / Flatbottom (1824,2424) Right Joiner
* 826-1351 Nut Retainer, ¼-20 Nutsert (pkg. of 10)
* Not illustrated.
This manual lists the unique cabinet and filtration parts for the Application Series Fryers. For common
partspertainingtothe fryer, refertotherespective fryer’sserviceand parts manual.(ie.,H50/55,Decathlon,
etc.)
These manuals may be accessed online at www.frymaster.com.
Fryer Service and Parts Manuals
Performance Pro-Series Gas Fryers MJ35/45 819-6092
Pro H50/55 Series Gas Fryers 819-6083
Decathlon Gas Fryers 819-5922
Flatbottom Gas Fryers 819-6031
Flatbottom Electric Fryers 819-6115
Pro Electric H14/17/22 Electric Fryers 819-5990
RE Series RE14/17/22 Electric Fryers 819-6150
1721/18UE Electric Fryers 819-5981
1
2
3
7
6
45

2-2
2.2 Cabinetry
2.2.1 MJ35, MJ45, H55 / D50, D60, D80 Combinations
H255/DD250 Four station fryer shown.
Front of fryer.
Rear of fryer.
5
19
18
17
23
6
3
1
21 11 97
12
10
13
25
24
22
8
20
26
27
2
4
14
15
16

2-3
ITEM PART # COMPONENT
Cabinet Assemblies
Two Station Fryer
106-5324 DF2x1 (SCFD160/MJ-H1x5CSC), DF2x3 (SCFD160/MJ-H1x5SC)
106-6837 DF2x2 (SCFD150/MJ-H1x5)
106-6837 DF2x6 (MJ-H1x5/DD50)
106-7518 DF2x# (MJ-H1x5/D160)
Three Station Fryer
106-5452 DF3x1-DF3x2-DF3x3 (D160/MJ-H2x5), DF2x5 (D160/15MC/MJ-H1x5)
106-6834 DF3x4 (MJ-H1x5/DD250)
106-7599 DF3x5 (D160/MJ-H2x5)
106-7523 DF3x# (DD250/MJ-H1x5)
Four Station Fryer
106-4314 DF4x1 (MJ-H2x5/SCFD260), DF4x4 (MJ-H2x5/SCFD260)
106-4432 DF4x2 (MJ-H2x5/SCFD250)
106-5233 DF4x3 (SCFD250/MJ-H2x5)
106-7600 DF4x6 (D460 Filter Right)
106-7365 DF4x# (SCFD160/MC/MJ-H3x5)
Five Station Fryer
106-4454 DF5x1 (245E/SCFD360), DF5x# (MJ-H2x5/D360)
Base Assemblies
Two Station Fryer
106-5323 DF2x1 (SCFD160/MJ-H1x5CSC), DF2x3 (SCFD160/MJ-H1x5SC)
106-6836 DF2x2 (SCFD150/MJ-H1x5), DF2x6 (MJ-H1x5/D50)
Three Station Fryer
106-5451 DF3x1-DF3x2-DF3x3 (D60/MJ-H2x5), DF2x5 (D160/15MC/MJ-H1x5)
106-6833 DF3x4 (MJ-H1x5/DD250)
106-7522 DF3x# (DD250/ MJ-H1x5)
Four Station Fryer
106-4313 DF4x1 (MJ-H2x5/SCFD260), DF4x4 (MJ-H2x5/SCFD260)
106-4434 DF4x2 (MJ-H2x5/SCFD250), DF4x3 (SCFD250/MJ-H2x5)
106-7358 DF4x# (SCFD160/MC/MJ-H3x5)
Five Station Fryer
106-4455 DF5x1 (245E/SCFD360), DF5x# (MJ-H2x5/D360)
1 211-8078 Side, Left Cabinet
2 212-8078 Side, Right Cabinet
3 200-9929/8662 Post, Rear Com Cabinet (use 220-1799 for DF2x2, DF2x6, DF3x4)
4 200-8080 Divider, Frypot (use 220-1844 for DF3x4)
5 810-1494 Caster, w/o Brake Swivel 4” Wheel
6 810-0326 Caster, Adj. w/ Brake 4” Wheel
7 200-8168 Post, Front
8 200-8227 Brace, Left Lower Front H55 LT/RT
9 Brace, Center Lower Front
Two Station Fryer
220-0078 DF2x1 (SCFD160/MJ-H1x5CSC), DF2x3 (SCFD160/MJ-H1x5SC)
220-0882 DF2x2 (SCFD150/MJ-H1x5), DF2x6(MJ-H1x5/DD150)
220-0402 DF2x5 (D60/15MC/MJ-H1x5)
220-2210 DF2x (MJ-H1x5/D160)
Three Station Fryer
220-0402 DF3x1-DF3x2-DF3x3 (D60/MJ-H2x5) continued on next page...
2.2.1 MJ35, MJ45, H55 / D50, D60, D80 Combinations cont.

2-4
ITEM PART # COMPONENT
220-0882 DF3x4 (MJ-H1x5/DD250)
Four Station Fryer
200-8101 DF4x1 (MJ-H2x5/SCFD260), DF4x4 (MJ-H2x5/SCFD260)
200-8453 DF4x2 (MJ-H2x5/SCFD250), DF4x3 (SCFD250/MJ-H2x5)
220-2129 DF4x# (SCFD160/MC/MJ-H3x5)
Five Station Fryer
200-9938 DF5x1 (245E/SCFD360), DF5X# (MJ-H2x5/D360)
10 200-8452 Brace, Right Lower Front DD50 LT/RT
Three Station
200-8227 DF3x1-DF3x2-DF3x3 (D60/MJ-H2x5),
DF2x5 (D160/15MC/MJ-H1x5)
220-0891 DF3x4 (MJ-H1x5/DD250)
Four/Five Station
200-8100 DF4x1 (MJ-H2x5/SCFD260), DF4x4 (MJ-H2x5/SCFD260), DF5x
200-8452 DF4x2 (MJ-H2x5/SCFD250), DF4x3 (SCFD250/MJ-H2x5)
11 200-8736 Support, Left Filter Pan MJ-H/D50 - DF4x1 (MJ-H2x5/SCFD260),
DF4x4 (MJ-H2x5/SCFD260)
221-2194 Support, Left Filter Pan MJ-H/D60 - DF2x1 (SCFD160/MJ-H1x5CSC), DF2x3
(SCFD160/MJ-H1x5CSC), DF2x5 (D160/15MC/MJ-H1x5), DF3x1-DF3x2-DF3x3
(D60/MJ-H2x5) DF4x2 (MJ-H2x5/SCFD250), DF4x3 (SCFD250/MJ-H2x5), DF5x1
(245E/SCFD360), DF5x# (MJ-H2x5/D360)
221-2130 DF4x# (SCFD160/MC/MJ-H3x5)
221-1938 DF2x6 (MJ-H1x5/DD150), DF3x4 (MJ-H1x5/DD250)
12 200-8737 Support, Right Filter Pan MJ-H/D50 - DF4x1 (MJ-H2x5/SCFD260), DF4x4 (MJ-
H2x5/SCFD260)
222-2194 Support, Right Filter Pan MJ-H/D60 - DF2x1 (SCFD160/MJ-H1x5CSC), DF2x3
(SCFD160/MJ-H1x5CSC), DF2x5 (D160/15MC/MJ-H1x5), DF3x1-DF3x2-DF3x3
(D60/MJ-H2x5) DF4x2 (MJ-H2x5/SCFD250), DF4x3 (SCFD250/MJ-H2x5), DF5x1
(245E/SCFD360), DF5x# (MJ-H2x5/D360)
222-2130 DF4x# (SCFD160/MC/MJ-H3x5)
222-1938 DF2x6 (MJ-H1x5/DD150), DF3x4 (MJ-H1x5/DD250)
* 220-1687 Bridge, Filter Pump
13 823-4894 Hinge, Lower Left Door
14 823-4895 Hinge, Lower Right Door
15 823-4729 Hinge, Upper Left Door
16 823-4730 Hinge, Upper Right Door
17 Brace, Front/Rear Upper
Two Station Fryer
220-0077 DF2x1 (SCFD160/MJ-H1x5CSC), DF2x3 (SCFD160/MJ-H1x5SC)
220-1804 DF2x2 (SCFD150/MJ-H1x5), DF2x6 (MJ-H1x5/DD150 rear only)
220-0401 DF2x5 (D160/15MC/MJ-H1x5)
220-0878 DF2x6 (MJ-H1x5/DD150 front only)
Three Station Fryer
220-0401 DF3x1-DF3x2-DF3x3 (D60/MJ-H2x5)
220-1804 DF3x4 (MJ-H1x5/DD250 rear only)
220-0886 DF3x4 (MJ-H1x5/DD250 front only)
Four Station Fryer
200-8082 DF4x1 (MJ-H2x5/SCFD260), DF4x4 (MJ-H2x5/SCFD260)
200-8455 DF4x2 (MJ-H2x5/SCFD250), DF4x3 (SCFD250/MJ-H2x5)
220-2128 DF4x# (SCFD160/MC/MJ-H3x5)
* Not illustrated. continued on next page...
2.2.1 MJ35, MJ45, H55 / D50, D60, D80 Combinations cont.

2-5
ITEM PART # COMPONENT
200-8504 Five Station DF5x1 (245E/SCFD360), DF5x# (MJ-H2x5/D360)
18 200-2235 Bracket, Component Box Support
19 Channel, Base Rear
Two Station Fryer
220-2190 DF2x1 (SCFD160/MJ-H1x5CSC), DF2x3 (SCFD160/MJ-H1x5SC)
220-1335 DF2x2 (SCFD150/MJ-H1x5), DF2x6 (MJ-H1x5/DD150 front only)
220-2195 DF2x5 (D160/15MC/MJ-H1x5)
Three Station Fryer
220-2195 DF3x1-DF3x2-DF3x3 (D60/MJ-H2x5)
220-1939 DF3x4 (MJ-H1x5/DD250)
220-2219 DF3x# (DD250/MJ-H1x5)
Four Station Fryer
220-2198 DF4x1 (MJ-H2x5/SCFD260), DF4x4 (MJ-H2x5/SCFD260)
220-2199 DF4x2 (MJ-H2x5/SCFD250), DF4x3 (SCFD250/MJ-H2x5)
220-2126 DF4x# (SCFD160/MC/MJ-H3x5)
Five Station Fryer
220-2203 DF5x1 (245E/SCFD360), DF5X# (MJ-H2x5/D360)
20 823-4851/5790 Channel, Base Side DF2x6 (MJ-H1x5/DD150 front only), DF3x4 (MJ-H1x5/DD250)
21 200-8098 Channel, Base Front Left, Five Station, DF5x1 (245E/SCFD360), DF5x# (MJ-H2x5/
D360)
22 Channel, Base Front Right
Two Station Fryer
200-8450 DF2x5 (D160/15MC/MJ-H1x5)
Three Station Fryer
200-8450 DF3x1-DF3x2-DF3x3 (D60/MJ-H2x5)
220-0890 DF3x4 (MJ-H1x5/DD250)
Four Station Fryer
200-8095 DF4x1-DF4x4 (MJ-H2x5/SCFD260)
200-8450 DF4x2 (MJ-H2x5/SCFD250), DF4x3 (SCFD250/MJ-H2x5)
220-2127 DF4x# (SCFD160/MC/MJ-H3x5)
Five Station Fryer
200-8505 DF5x1 (245E/SCFD360), DF5x# (MJ-H2x5/D360)
23 Manifold, Assembly -Oil Return / Rear Support
Two Station Fryer
810-3155 DF2x1 (SCFD160/MJ-H1x5CSC), DF2x3 (SCFD160/MJ-H1x5SC)
810-3113 DF2x5 (D160/15MC/MJ-H1x5)
810-3117 DF2x6 (MJ-H1x5/DD150)
Three Station Fryer
810-3156 DF3x1-DF3x2-DF3x3-DF3x# (D60/MJ-H2x5)
810-3117 DF3x4 (MJ-H1x5/DD250)
Four Station Fryer
810-3157 DF4x1-DF4x4 (MJ-H2x5/SCFD260)
810-3158 DF4x2 (MJ-H2x5/SCFD250), DF4x3 (SCFD250/MJ-H2x5)
823-6015 DF4x# (SCFD160/MC/MJ-H3x5)
Five Station Fryer
823-4973 DF5x1 (245E/SCFD360), DF5x# (MJ-H2x5/D360)
24 826-1389 Screw, Hex Head 1/4-20 x 3/4 (Qty. of 10)
25 801-0189 Washer, 1/4 Flat
26 809-0821 Screw, Hex Head 1/4-20 x 3/4
27 823-4891 Plate, Front Caster Mounting
2.2.1 MJ35, MJ45, H55 / D50, D60, D80 Combinations cont.

2-6
2.2.2 MJ35, MJ45, H55, D50, D60, D80 and Gas Flatbottom Combinations
26
1
2
3
4
25
8
10
11
9
12
13
16
18
17
19
20
21
23
22
14
15
24
27
28
29
30
31
56
Front of fryer
Rear of fryer
H255/21824 Four station fryer shown.
7