Frymaster FDP65 Series User manual

PARTS LIST
INCLUDED
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline [phone] SEPT 2008
*8196039*
Frymaster FPD65 Series
Gas Fryers
Installation & Operation Manual
FPD65 Series with Built-In Filtration

Please read all sections of this manual and retain for future reference.
NOTICE
This appliance is intended for professional use only and is to be operated by qualified
personnel only. A Frymaster/Dean Factory Authorized Service Center (FASC) or other qualified
professional should perform installation, maintenance, and repairs. Installation, maintenance,
or repairs by unqualified personnel may void the manufacturer’s warranty. See Chapter 1 of
this manual for definitions of qualified personnel.
NOTICE
This equipment must be installed in accordance with the appropriate national and local codes of
the country and/or region in which the appliance is installed. See NATIONAL CODE
REQUIREMENTS in Chapter 3 of this manual for specifics.
NOTICE
Drawings and photos used in this manual are intended to illustrate operational, cleaning and
technical procedures and may not conform to onsite management operational procedures.
NOTICE TO OWNERS OF UNITS EQUIPPED WITH COMPUTERS
U.S.
This device complies with Part 15 of the FCC rules. Operation is subject to the following two
conditions: 1) This device may not cause harmful interference, and 2) This device must accept
any interference received, including interference that may cause undesired operation. While
this device is a verified Class A device, it has been shown to meet Class B limits.
CANADA
This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set
out by the ICES-003 standard of the Canadian Department of Communications.
Cet appareil numerique n’emet pas de bruits radioelectriques depassany les limites de classe A
et B prescrites dans la norme NMB-003 edictee par le Ministre des Communications du Canada.
NOTICE
IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS
EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED
DIRECTLY FROM FRYMASTER/DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS,
AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS
WARRANTY WILL BE VOID. FURTHER, FRYMASTER/DEAN AND ITS AFFILIATES WILL NOT BE
LIABLE FOR ANY CLAIMS, DAMAGES OR EXPENSES INCURRED BY THE CUSTOMER WHICH
ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF
ANY MODIFIED PART AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
NOTICE
The Commonwealth of Massachusetts requires any and all gas products to be installed by a
licensed plumber or pipe fitter.

DANGER
Improper installation, adjustment, maintenance or service, and unauthorized alterations or
modifications can cause property damage, injury, or death. Read the installation, operating and
service instructions thoroughly before installing or servicing this equipment. Only qualified
service personnel may convert this appliance to use a gas other than that for which it was
originally configured. See Chapter 1 of this manual for definition of qualified service personnel.
DANGER
Adequate means must be provided to limit the movement of this appliance without depending
upon the gas line connection. Single fryers equipped with legs must be stabilized by installing
anchor straps. All fryers equipped with casters must be stabilized by installing restraining
chains. If a flexible gas line is used, an additional restraining cable must be connected at all
times when the fryer is in use.
DANGER
The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result
from slips or contact with the hot oil.
DANGER
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
DANGER
Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak
must be posted in a prominent location. This information can be obtained from the local gas
company or gas supplier.
DANGER
The crumb tray in fryers equipped with a filter system must be emptied into a fireproof container
at the end of frying operations each day. Some food particles can spontaneously combust if left
soaking in certain shortening material. Additional information can be obtained in the filtration
manual included with the system.
WARNING
No structural material on the fryer should be altered or removed to accommodate placement of
the fryer under a hood. Questions? Call the Frymaster/Dean Service Hotline at 1-800-551-8633.
WARNING
Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal
the joint between the frypot. Banging fry baskets on the strip to dislodge shortening will distort
the strip, adversely affecting its fit. It is designed for a tight fit and should only be removed for
cleaning.

FPD65 Series Gas Fryers
Installation & Operation Manual
TABLE OF CONTENTS
Page #
1. INTRODUCTION 1-1
1.1 After Purchase 1-1
1.2 Ordering Parts 1-1
1.3 Service Information 1-1
1.4 Computer Information 1-1
1.5 Safety Information 1-2
1.6 Service Personnel 1-3
2. IMPORTANT INFORMATION 2-1
2.1 Receiving and Unpacking Equipment 2-1
2.2 General 2-2
2.3 Principles of Operation 2-3
2.4 Rating Plate 2-3
2.5 Pre-Installation 2-3
2.6 Air Supply and Ventilation 2-5
2.7 Equipment Installed at High Altitudes 2-5
3. INSTALLATION 3-1
3.1 Installing the Fryer 3-1
3.2 Gas Connections 3-4
3.3 Adjustments/Adaptation to Different Gases 3-7
3.4 Electrical Connections 3-9
4. FRYER OPERATIONS 4-1
4.1 Initial Start-up 4-1
4.2 Boil-Out Procedure 4-3
4.3 Final Preparation 4-5

FPD65 Series Gas Fryers
Installation & Operation Manual
TABLE OF CONTENTS (CONT.)
Page #
5. FILTRATION OPERATION 5-1
5.1 General 5-1
5.2 Filtration Preparation 5-1
5.3 Daily Filtration Operation 5-4
5.4 Operating the Filter 5-6
6. PREVENTATIVE MAINTENANCE 6-1
6.1 General 6-1
7. TROUBLESHOOTING 7-1
7.1 General 7-1
7.2 Pilot Burner Malfunction 7-2
7.3 Main Burner Malfunctions 7-2
7.4 Wiring Diagram, Main 7-4
7.5 Wiring Diagram, Filter 7-5
8. PARTS LIST 8-1
8.1 Cabinetry and Related Components 8-1
8.2 Doors, Topcaps and Related Components 8-3
8.3 Frypots, Burners and Related Components 8-4
8.4 Component Box Components 8-6
8.5 Filter Pan and Related Components 8-7
8.6 Oil-Drain Components 8-8
8.7 Oil-Return Components 8-10
8.8 Suction Tube, Oil-Return Components 8-11

FRYMASTER FPD65 SERIES GAS FRYERS
CHAPTER 1: INTRODUCTION
1-1
1.1 After Purchase
In order to improve service, have the following chart filled in by the Frymaster/Dean Authorized
Service Technician who installed this equipment.
Authorized Service
Technician/FASC
Address
Telephone/Fax
Model Number
Serial Number
Gas Type
1.2 Ordering Parts
Customers may order parts directly from their local factory authorized service center. For this
address and phone number, contact your factory authorized service center or call the Frymaster/Dean
Service Hotline phone number, 1-800-551-8633.
To speed up your order, provide the model number, serial number, gas type, part needed, item part
number (if known), and quantity needed.
1.3 Service Information
Call the Frymaster/Dean Service Hotline, 1-800-551-8633, for the location of your nearest factory
authorized service center. To assist you more efficiently, always provide the service technician with
the model number, gas type, serial number, and the nature of the problem.
1.4 Computer Information
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been
shown to meet the Class B limits. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses and can radiate radio frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications. Operation of
the equipment in a residential area is likely to cause harmful interference in which case the user will
be required to correct the interference at his/her own expense.

FRYMASTER FPD65 SERIES GAS FRYERS
CHAPTER 1: INTRODUCTION
1-2
1.4 Computer Information (cont.)
The user is cautioned that any changes or modifications not expressly approved by the party
responsible for compliance could void the user's authority to operate the equipment.
If necessary, the user should consult the dealer or an experienced radio and television technician for
additional suggestions.
The user may find the following booklet prepared by the Federal Communications Commission
helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available
from the U.S. Government Printing Office, Washington, DC 20402, Stock No. 004-000-00345-4.
1.5 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly.
Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the
ones below.
CAUTION
CAUTION boxes contain information about actions or conditions that may cause or result in a
malfunction of your system.
WARNING
WARNING boxes contain information about actions or conditions that may cause or result in
damage to your system, and which may cause your system to malfunction.
DANGER
DANGER boxes contain information about actions or conditions that may cause or result in injury
to personnel, and which may cause damage to your system and/or cause your system to malfunction.

FRYMASTER FPD65 SERIES GAS FRYERS
CHAPTER 1: INTRODUCTION
1-3
1.6 Service Personnel
1.6.1 Definitions
A. Qualified and/or Authorized Operating Personnel
1. Qualified/authorized operating personnel are those who have carefully read the information
in this manual and have familiarized themselves with the equipment functions, or have had
previous experience with the operation of equipment covered in this manual.
B. Qualified Installation Personnel
1. Qualified installation personnel are individuals, or firms, corporations, or companies, which,
either in person or through a representative are engaged in and are responsible for the
installation of gas-fired appliances. Qualified personnel must be experienced in such work,
be familiar with all gas precautions involved, and have complied with all requirements of
applicable national and local codes.
C. Qualified Service Personnel
1. Qualified service personnel are those who are familiar with Frymaster/Dean equipment and
have been authorized by Frymaster/Dean to perform service on Frymaster/Dean equipment.
All authorized service personnel are required to be equipped with a complete set of service
parts manuals and stock a minimum amount of parts for Frymaster/Dean equipment. A list
of Frymaster/Dean Factory Authorized Service Centers (FASCs) was included with the fryer
when shipped from the factory. Failure to use qualified service personnel will void the
Frymaster/Dean warranty on your equipment.

FRYMASTER FPD65 SERIES GAS FRYERS
CHAPTER 2: IMPORTANT INFORMATION
2-1
2.1 Receiving and Unpacking Equipment
A. Check that the containers are upright. Use an outward prying motion - no hammering - to
remove the cartons. Unpack fryers carefully and remove all accessories from the carton
and/or frypots. Do not discard or misplace accessories, as they will be needed during final
assembly and fryer operation.
B. After unpacking, immediately check the equipment for visible signs of shipping damage. If
damage has occurred, contact the carrier and file the appropriate freight claims. Do not
contact the factory. Shipping damage responsibility is between the carrier and the dealer.
If your equipment arrives damaged:
1. File claim for damages immediately, regardless of extent of damage.
2. Visible loss or damage: Be sure this is noted on the freight bill or express receipt and is
signed by the person making the delivery.
3. Concealed loss or damage: If damage is unnoticed until equipment is unpacked, notify
freight company or carrier immediately, and file a concealed damage claim. This should
be done within 15 days of date of delivery. Be sure to retain container and all packing
materials for inspection.
NOTE: Frymaster/Dean Does Not Assume Responsibility for Damage or Loss Incurred
in Transit.
C. Built-in filtration cabinet: Remove the filter pan from the cabinet before removing system
from pallet.
D. Five- and Six-battery Frying Systems: Units are shipped on two pallets. Casters are pre-
installed on the frying system and unloading ramps are furnished to facilitate removal of the
units off the pallets. Remove pallet supports from underneath fryer and carefully roll the unit
down the ramps from the front (cooking side). See assembly instructions shipped with
unit for system assembly.
E. Remove all plastic skin from sides, front, and doors of the fryers. Units are shipped with
plastic skin to protect the stainless components from surface damage during shipping.
Failure to remove the plastic prior to initial fryer operation will make it very difficult to
remove later.

FRYMASTER FPD65 SERIES GAS FRYERS
CHAPTER 2: IMPORTANT INFORMATION
2-2
2.2 General
Qualified, licensed, and/or authorized installation or service personnel only (as defined in
Section 1.6) should perform the following:
•Installation and service on Frymaster/Dean equipment.
•Conversion of this appliance from one gas type to another.
Failure to use qualified, licensed, and/or authorized installation or service personnel to install,
convert to another gas type or otherwise service this equipment will void the Frymaster/Dean
warranty and may result in damage to the equipment or injury to personnel.
Where conflicts exist between instructions and information in this manual and local code or
national codes, or regulations, installation and operation shall comply with the codes or
regulations in force in the country in which the equipment is installed.
DANGER
Building codes prohibit a fryer with its open tank of hot oil/shortening from being
installed beside an open flame of any type, including those of broilers and ranges.
Upon arrival, inspect the fryer carefully for visible or concealed damage. (See Receiving and
Unpacking Equipment in Section 2.1.)
2.2.1 Product Description
Frymaster FPD65 Series gas fryers are energy efficient, tube-style, gas-fired units. All units are
shipped completely assembled with accessories packed inside the frypot. Frymaster FPD65 Series
gas fryers are adjusted, tested and inspected at the factory before shipment. The input rates of this
model are listed in this manual.
WARNING
The on-site supervisor is responsible for ensuring that operators are made aware of
the inherent hazards of operating a hot oil frying system, particularly the aspects of
system operation, oil filtration, draining and cleaning procedures.

FRYMASTER FPD65 SERIES GAS FRYERS
CHAPTER 2: IMPORTANT INFORMATION
2-3
2.3 Principles of Operation
The incoming gas flows through orifices and is mixed with air in the burners to create the correct
ratio for proper combustion. The mixture is ignited at the front end of each heat tube by the pilot
light. Internal diffusers slow the flame as it goes through the burner tube. This slower and more
turbulent flame gives much better heat transfer to the walls of the tubes, thereby heating the oil
better.
2.4 Rating Plate
This is attached to the inside front door panel. Information provided includes the model and serial
number of the fryer, BTU/hr input of the burners, outlet gas pressure in inches W.C. and whether the
unit has natural or propane gas orifices.
DANGER
Fryers MUST be connected ONLY to the gas type identified on the attached rating
plate.
2.5 Pre-Installation
DANGER
No structural material on the fryer should be altered or removed to accommodate
placement of the fryer under a hood. Questions? Call the Frymaster/Dean Service
Hotline at 1-800-551-8633.
DANGER
Do not connect this appliance to the gas supply before reviewing all information in
this chapter.
A. General: Only licensed personnel should install any gas-fired equipment.
1. A manual gas shut-off valve must be installed in the gas supply line ahead of the fryers for
safety and ease of future service.
2. Frymaster FPD65 Series gas fryers require 120VAC 60 cycle or 230VAC single-phase 50-
hertz (International/CE) electrical service and are equipped with a 16-3 SJT grounded
flexible power cord for a direct connection to the power supply. Amperage draw for each
unit depends on the accessories supplied with the unit/system.

FRYMASTER FPD65 SERIES GAS FRYERS
CHAPTER 2: IMPORTANT INFORMATION
2-4
2.5 Pre-Installation (cont.)
B. Clearances: The fryer area must be kept free and clear of all combustibles. This unit is design-
certified for the following installations:
1. Commercial installation only (not for household use).
2. Non-combustible floor installation equipped with factory-supplied 6-inch (15-cm) adjustable
legs or 5-inch (13-cm) casters;
3. Combustible construction with a minimum clearance of 6-inches (15-cm) side and 6-inches
(15-cm) rear, and equipped with factory-supplied 5-inch (13-cm) casters.
C. Installation Standards
1. U.S. installations must meet: 2. Canadian installations must meet:
American National Standard Institute CAN 1-B149 Installation Codes
ANSI Z83.11 Canadian Gas Association
American Gas Association 55 Scarsdale Road
8501 E. Pleasant Valley Road Don Mills, ONT, M3B 2R3
Cleveland, OH 44131
National Electrical Code Canadian Electric Code c22.1, part 1
ANSI/NFPA #70 Canadian Standards Association
American National Standard Institute 178 Rexdale Blvd.
1430 Broadway Rexdale, ONT, M9W 1R3
New York, NY 10018
NFPA Standards #96 and #211
National Fire Protection Association
470 Atlantic Avenue
Boston, MA 02110

FRYMASTER FPD65 SERIES GAS FRYERS
CHAPTER 2: IMPORTANT INFORMATION
2-5
2.6 Air Supply and Ventilation
DANGER
This appliance must be installed with sufficient ventilation to prevent the occurrence
of unacceptable concentrations of substances harmful to the health of personnel in
the room in which it is installed.
Keep the area around the fryer clear to prevent obstruction of combustion and ventilation airflow as
well as for service and maintenance.
A. Do not connect this fryer to an exhaust duct.
B. Correct installation and adjustment will ensure adequate airflow to the fryer system.
C. A commercial, heavy-duty fryer must vent its combustion wastes to the outside of the
building. A deep-fat fryer must be installed under a powered exhaust hood, or an exhaust fan
must be provided in the wall above the unit, as exhaust gas temperatures are approximately
800-1000°F (427-538°C). Check air movement during installation. Strong exhaust fans in
the exhaust hood or in the overall air conditioning system can produce slight air drafts in the
room.
D. Do not place the fryer’s flue outlet directly into the plenum of the hood, as it will affect the
gas combustion of the fryer.
E. Never use the interior of the fryer cabinet for storage or store items on shelving over or
behind the fryer. Exhaust temperatures can exceed 800°F (427°C) and may damage or melt
items stored in or near the fryer.
F. Adequate distance must be maintained from the flue outlet of the fryer(s) to the lower edge
of the filter bank. Per NFPA Standards No. 96, a minimum of 18-inches (45-cm) should be
maintained between the flue(s) and the lower edge of the exhaust hood filter.
G. Filters and drip troughs should be part of any industrial hood, but consult local codes before
constructing and installing any hood. The duct system, the exhaust hood and the filter bank
must be cleaned on a regular basis and kept free of grease.
2.7 Equipment Installed at High Altitudes
A. The fryer input rating (BTU/hr) is for elevations up to 2,000 feet (610-m). For elevations
above 2,000 feet (610-m), the rating should be reduced four percent for each additional 1,000
feet (305-m) above sea level.
B. The correct orifices are installed at the factory if operating altitude is known at time of the
customer’s order.

FRYMASTER FPD65 SERIES GAS FRYERS
CHAPTER 3: INSTALLATION
3-1
3.1 Installing the Fryer
Decathlon 65 Series fryer systems are shipped in sections. The fryers are uncrated, removed from
pallets and assembled together. Important aspects during assembly include aligning and connecting
the drain system, oil return system, rinse-line system (where applicable), oil-return switch wiring
harness and fryer cabinets. Slight modifications to connecting hardware may be required when
assembling the system. The instructions below provide step-by-step instructions to assist the
installer in assembly. For this procedure, the fryers are numbered from right to left as follows:
Fryers #1, #2, #3, #4, #5 and #6 (where applicable).
1. Open the doors of the filtration fryer cabinet.
Remove filter pan from the cabinet. Uncrate
fryers and remove the pallet supports. Install
ramps and slowly roll the fryer(s) off the pallets.
2. Remove door from fryers to be connected by
lifting the door upward and removing the door
pin from the bottom hinge. Remove slip-nuts
from drain-tees on fryers being connected,
lubricate O-rings with vegetable oil and install
on drainpipe (Fig. 2). Use care not to damage
the slip-nut O-rings when installing slip-nut on
drainpipe. Insert the drainpipe into the fryer
drain-tee (Fig. 3). Screw slip-nut onto the tee
but do not tighten at this time. Position fryers
being connected within 6 inches of each other,
near the permanent installation area. Guide the
drainpipe through the opposite fryer cabinet
opening as the cabinets are positioned.
NOTE: When the slip nuts are tightened, the
"blue" marks on each end of the drainpipe
should align to the outside edge of each slip
nut.
Properly align the drainpipe evenly between the
two drain-tees using the "blue" marks on the tube
ends to prevent leaks and/or blocked drain
valves.
Figure 1. Remove pallet supports (arrow)
before removing fryers from pallets.
Figure 2. Slip-nut/drainpipe detail.
Figure 3. Insert drainpipe section into fryer
drain-tee before pushing fryers together
(arrow). Do this as required for all cabinets
being assembled.

FRYMASTER FPD65 SERIES GAS FRYERS
CHAPTER 3: INSTALLATION
3-2
3.1 Installing the Fryer (cont.)
3. Connect red/white or red/yellow wires (Figure 4,
left) between fryer sections being assembled
(Figure 4, right, arrow). Oil-return will not
operate properly if these wires are not connected.
NOTE: On systems shipped in three or more
sections, additional wiring between cabinets
will exist. Ensure all wires are connected
before completing cabinet assembly.
4. Remove the lower back panel-strips on fryers
being assembled to gain access to the oil return
and rinse-line connections (Figure 5, arrows).
Back removal may not be required on some
systems.
5. Slowly push the two cabinets together. Ensure
the drainpipe and slip-nut are aligned with the
drain-tee on the opposite fryer section. Ensure
the oil-return and rinse-hose connections (where
applicable) on each fryer section are aligned.
Ensure oil-return switch wires between cabinet
sections are not pinched when the cabinets are
brought together. Pull excess wire through the
opposite fryer side as the cabinets are brought
together. Secure excess wire inside cabinet with
a wire tie.
6. With the cabinets together, insert the drainpipe
into the opposite fryer drain-tee and position it
evenly between the fryers being connected.
Connect the oil-return and rinse-lines by
accessing the oil return union through the lower
fryer-back openings. Connect all fittings, but do
not tighten at this time.
7. Align the cabinet connection holes, front and
back (Figure 6, arrow). Connection hardware is
included in the accessories pack. Insert bolts and
install nuts, but do not tighten. If holes do not
align, use a 3/16" drill-bit and drill through the
misaligned hole.
8. Install the frypot joiner strip between cabinet
sections (Figure 7; also see factory-installed
strips on two-battery cabinet sections).
Figure 5. Oil return and rinse-line (where
applicable) connections.
Figure 4. Oil return wires between sections
must be connected for oil-return operation.
Figure 6. Cabinet connection locations
inside cabinet sections (front shown).
Figure 7. Install joiner strip(s) after fryers
are connected.

FRYMASTER FPD65 SERIES GAS FRYERS
CHAPTER 3: INSTALLATION
3-3
3.1 Installing the Fryer (cont.)
9. Install the front connecting post on the connected
cabinets (Figure 8; see factory-installed posts on
two-battery fryer sections).
10. Complete installation of topcap battering strips
after the front connecting post has been installed
(Figure 9).
NOTE: Systems shipped in three or more
sections will require the installation of topcaps
and other components prior to installing
topcap-battering strips. See Topcap
Installation Instructions for these systems.
11. Install the rear connecting plate (Figure 10).
Remove four screws from the cabinet backs
(Figure 10, arrows), install connecting plate and
replace screws. Connection strips vary from
system to system.
12. At the fryer front: Tighten the drain manifold
slip-nuts. Install doors removed at the beginning
of assembly. At the fryer back: Tighten the oil-
return line and rinse-line (where applicable)
union(s).
13. Reinstall filter pan after fryer start-up has been
performed (boil-out, burner adjustment, etc.)
NEVER ALLOW WATER OR BOILOUT
SOLUTION INTO FILTER SYSTEM.
Check all connections for leaks. Ensure all
components operate properly.
Figure 8. Installing front connecting post
on connected fryer sections.
Figure 9. Complete installation of topcap
battering strips (arrow) after installing
front connecting post(s) on connected
fr
y
ers.
Figure 10. Install rear connecting plate.

FRYMASTER FPD65 SERIES GAS FRYERS
CHAPTER 3: INSTALLATION
3-4
3.1 Installing the Fryer (cont.)
DANGER
Fryers must be at room temperature and empty of oil during movement to avoid
damage and possible bodily injury.
DANGER
Hot shortening can cause severe burns. Avoid contact. Under all circumstances, oil
must be removed from the fryer before attempting to move it to avoid oil spills, and
the falls and severe burns that could occur. This fryer may tip and cause personal
injury if not secured in a stationary position.
3.2 Gas Connections
DANGER
Before connecting new pipe to this appliance the pipe must be blown out thoroughly
to remove all foreign material. Foreign material in the burner and gas controls will
cause improper and dangerous operation.
NATIONAL CODE REQUIREMENTS
This equipment is to be installed in compliance with the Basic Plumbing Code of the Building
Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation
Manual of the U.S. Food and Drug Administration.
This equipment is manufactured to use the type of gas specified on the rating plate attached to the
door. Connect equipment stamped "NAT" only to natural gas and that stamped "PRO" only to LP
(Propane) gas.
Notice
Installation shall be made with a gas connector that complies with national and local codes.
Quick disconnect devices, if used, shall likewise comply with national and local codes.
DANGER
The fryer MUST be connected to the gas supply specified on the rating and serial
number plate located on the back of the fryer door.

FRYMASTER FPD65 SERIES GAS FRYERS
CHAPTER 3: INSTALLATION
3-5
3.2 Gas Connections (cont.)
DANGER
If gas odors are detected, the gas supply MUST be shut off at the main shut-off
valve. The local gas company or FASC should be contacted immediately to rectify
the problem.
A. The gas supply (service) line must be the same size or greater than the fryer inlet line. This
fryer system is equipped with three 1" (28 mm) female inlets (one inlet per two fryers). The
gas supply line must be sized to accommodate all the gas-fired equipment that may be
connected to that gas supply. Consult your contractor, gas company, supplier, or other
knowledgeable authorities.
Recommended Gas Supply Line Sizes
Gas Types Number of Fryers
1 2 to 3 4 or more (*)
Natural Gas 3/4" (22 mm) 1" (28 mm) 1-1/4" (35 mm)
Propane Gas 1/2" (15 mm) 3/4" (22 mm) 1" (28 mm)
(*) When exceeding 18 feet for a configuration of more than four fryers, it is necessary to provide
a 1-1/4" (35 mm) rigid gas connection.
DANGER
All connections must be sealed with a joint compound suitable for the gas being
used and all connections must be tested with a solution of soapy water before
lighting any pilots.
Never use matches, candles, or any other ignition source to check for leaks. If gas
odors are detected, shut off the gas supply to the appliance at the main shut-off
valve and immediately contact the local gas company or an authorized service
agency for service.
DANGER
"Dry-firing" your unit will cause damage to the frypot and can cause a fire. Always
ensure that melted shortening, cooking oil or water is in the frypot before firing the
unit.
B. Rigid Connections: Check any installer-supplied intake pipe(s) visually and clean threading
chips, or any other foreign matter before installing into a service line. If the intake pipes are
not clear of all foreign matter, the orifices will clog when gas pressure is applied. Seal pipe
joints with a sealant resistive to LP gas. When using thread compound on gas piping, use
very small amounts and only on male threads. Use a pipe thread compound that is not
affected by the chemical action of LP gases. DO NOT apply thread compound to the first
two pipe threads—doing so will cause clogging of the burner orifices and control valve.

FRYMASTER FPD65 SERIES GAS FRYERS
CHAPTER 3: INSTALLATION
3-6
3.2 Gas Connections (cont.)
C. Manual shut-off valve: This gas service supplier-installed valve must be installed in the gas
service line ahead of the fryers in the gas stream and in a position where it can be reached
quickly in the event of an emergency.
D. Regulating Gas Pressure: The fryer and shut-off valve must be disconnected from the gas
supply during any pressure testing of the system.
1. External gas regulators are not normally required on this fryer. A safety control valve
protects the fryer against pressure fluctuations. If the incoming pressure is in excess of
½" PSI (3.45 kPa/35 mbar), a step-down regulator will be required.
DANGER
When pressure-testing incoming gas supply lines, disconnect the fryer from the gas
line if the test pressure is ½" PSI [3.45 kPa (14 inches W.C.)] or greater to avoid
damage to the fryer’s gas piping and gas valve(s).
E. Manifold Pressure: Your local service technician should check the manifold pressure with a
manometer.
1. Check the rating plate for specific manifold gas pressures. Natural gas units normally
require 4" W.C., and propane units normally require 11" W.C. gas pressure.
2. Double check the arrow forged into the bottom of the regulator body, which shows gas
flow direction. It should point downstream towards the fryers. The air vent cap is also
part of the regulator and should not be removed.
3. If a vent line from the gas pressure regulator is used, it should be installed in
accordance with local codes or in the absence of local codes, with the National Fuel
Gas Code, ANSI Z223.1-(latest edition).
WARNING
Use a diluted soap solution to find potentially dangerous gas leaks when making
new connections.
F. Regulators can be adjusted in the field, but it is recommended that they not be unless the part
is known to be out of adjustment or serious pressure fluctuations are found to exist and can
be solved no other way.
G. Only qualified service personnel should make adjustments to the regulators.
H. Orifices: The fryer can be configured to operate on any available gas. The correct safety
control valve, appropriate gas orifices, and pilot burner are installed at the factory. While the
valve can be adjusted in the field, only qualified service personnel should make any
adjustments with the proper test equipment.

FRYMASTER FPD65 SERIES GAS FRYERS
CHAPTER 3: INSTALLATION
3-7
3.2 Gas Connections (cont.)
I. Flexible Couplings, Connectors and Casters:
1. If the fryer is to be installed with flexible couplings and/or quick-disconnect fittings, the
installer must use a heavy-duty AGA design-certified commercial flexible connector of
at least 1" NPT (with suitable strain reliefs), in compliance with the Standard for
Connectors for Movable Gas Appliances, ANSI Z21.69-(latest edition) and Addenda
Z21.69a-(latest edition). Quick disconnect devices must comply with the Standard for
Quick-Disconnect Devices for Use with Gas Fuel, ANSI Z21.41-(latest edition).
WARNING
Do not attach accessories to this fryer unless fryer is secured from tipping.
Personal injury may result.
2. The fryer must be restrained by means independent of the flexible coupling or
connector in order to limit the movement of the fryer. Clips are located on the back
panel of the fryer for the attachment of restraints.
3. If disconnection of the restraint is necessary, this restraint must be reconnected after the
fryer has been returned to its originally installed position.
J. After hook-up, bleed the gas line of air to ensure that the pilot light will ignite quickly.
3.3 Adjustments/Adaptation To Different Gases
A. Proper operation of Frymaster/Dean gas fryers requires operator to inspect the following
adjustments in terms of:
1. Gas inputs and pressures.
2. Voltage and polarities of electrical power supplies.
B. Frymaster/Dean gas fryers are manufactured to use the type of gas and pressure specified on
the rating plate. When changing to a different gas, adaptation must be performed by
qualified personnel. Failure to use qualified personnel will void the Frymaster/Dean
warranty.