Fuji Electric OPC-G1-ETH User manual

August 5, 2011
Part #10821 © 2011 Fuji Electric
OPC-G1-ETH
Multiprotocol Ethernet Interface
Thank you for purchasing the OPC-G1-ETH Multiprotocol Ethernet Interface.
• This product is designed to connect the FRENIC-Mega series of inverters to Ethernet
communication networks. Please read this instruction manual thoroughly in order to become
familiar with the proper interface handling, installation and usage procedures.
• Improper handling may inhibit correct operation or cause premature interface failure.
• Please deliver this instruction manual to the end user of the interface, and retain it in an
accessible location.
• For inverter usage instructions, please refer to the applicable FRENIC-Mega inverter instruction
manual.
Instruction Manual
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OPC-G1-ETH Multiprotocol Ethernet Interface Instruction Manual
Part Number 10821
Printed in U.S.A.
©2011 Fuji Electric.
All rights reserved
Fuji Electric reserves the right to make changes and improvements to its products without providing
notice.
Notice to Users
PRODUCTS ARE NOT AUTHORI ZED FOR USE AS CRITICAL COMPONENTS I N LIFE-SUPPORT
DEVICES OR SYSTEMS. Life-support devices or systems are devices or systems intended to sustain
life, and whose failure to perform, when properly used in accordance with instructions for use provided in
the labeling and user's manual, can be reasonably expected to result in significant injury.
No complex software or hardware system is perfect. Bugs may always be p resent in a sy stem of an y
size. In order to p revent danger to life or proper ty, it is the respo nsibility of the system designer to
incorporate redundant protective mechanisms appropriate to the risk involved.
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Preface
Thank you for purchasing the OPC-G1-ETH Multiprotocol Ethernet Interface. This instruction manual
has been prepared to help you connect your FRENIC-Mega inverter to a variety of Ethernet control
networks.
This instruction manual does not contain inverter usage instructions. Please refer to this instruction
manual in conjunction with the FRENIC-Mega Instruction Manual (INR-SI47-1457-E) in order to become
familiar with the proper handling, installation and operation of this product. Improper handling or
installation procedures may result in incorrect operation or premature product failure.
Please keep this instruction manual in a safe place.
Related Publications
Listed below are publications that are recommended for reference in conjunction with this instruction
manual.
• RS-485 Communication User's Manual ........... (MEH448)
• FRENIC-Mega Instruction Manual ................... (INR-SI47-1457-E)
These documents are subject to change without notice. Please be sure to refer to the most recent
available versions.
Safety precautions
Please read this instruction manual thoroughly prior to proceeding with installation, connections,
operation, or maintenance and inspection. Additionally, ensure that all aspects of the system are fully
understood, and familiarize yourself with all safety information and precautions before operating the
inverter.
Safety precautions in this instruction manual are classified into the following two categories:
Failure to heed the information indicated by this symbol may lead
to dangerous conditions, possibly resulting in death or serious
bodily injuries.
Failure to heed the information indicated by this symbol may lead
to dangerous conditions, possibly resulting in minor or light bodily
injuries and/or substantial property damage.
Failure to heed the information contained under the CAUTION title can also result in serious
consequences. These safety precautions are of utmost importance and must be observed at all times.
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Installation and wiring
• To avoid electrical shock, remove all power from the inverter and wait at least five minutes prior to
starting installation. Additionally, confirm that the DC link bus voltage as measured between the P
(+) and N (-) terminals is less than 25 VDC.
• Installation should be performed only by qualified personnel.
• To avoid electrical shock, do not operate the inverter with the front cover or wiring cover removed,
as accidental contact with exposed high-voltage terminals and internal components may occur.
• To prevent explosions or similar damage, ensure that all cables are properly connected to the
correct terminals, and observe all wiring polarity indicators.
• Do not install or operate the interface if it is damaged or has parts missing.
• Prevent conductive items such as screws and metal fragments, or flammable substances such as
oil, lint, paper fibers and sawdust from entering the inverter and interface card enclosure.
• Incorrect handling during installation or removal may cause equipment failure.
• Do not subject the cables to scratches, excessive stress, heavy loads or pinching.
• To prevent damage due to electrostatic discharge, always touch a grounded piece of metal prior
to touching any equipment.
• Do not stand on or rest heavy objects on the equipment.
• To prevent burns from hot components, do not touch the inverter while power is on, or for some
time after power is removed.
• Electrical noise may be emitted from the inverter, motor and wires. Always implement appropriate
countermeasures to prevent nearby sensors and devices from malfunctioning due to such noise.
Operation
• To avoid electrical shock, do not open the front cover of the inverter while power is on or while the
inverter is running.
• To avoid electrical shock, do not operate switches with wet hands.
• If the inverter’s function codes are incorrectly configured, or configured without adequate
understanding of the FRENIC-Mega Instruction Manual (INR-SI47-1457-E) and FRENIC-Mega
User's Manual (MEH642), the motor may rotate with a torque or at a speed not permitted for the
machine. Confirm the settings of all function codes prior to running the inverter.
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Maintenance, inspection, and parts replacement
• To avoid electrical shock, remove all power from the inverter and wait at least five minutes prior to
starting inspection. Additionally, confirm that the DC link bus voltage as measured between the P
(+) and N (-) terminals is less than 25 VDC.
• Maintenance, inspection, and parts replacement should be performed only by qualified personnel.
• Remove all watches, rings and other metallic objects prior to starting work.
• To avoid electrical shock or other injuries, always use insulated tools.
Disposal
• Contact the local or state environmental agency in your area for details on the disposal of
electrical components and packaging.
Other
• Do not attempt to modify the equipment: doing so may cause electrical shock or injuries.
• For clarity purposes, illustrations in this manual may be drawn with covers or safety guards
removed. Ensure all covers and safety guards are properly installed prior to starting operation.
• Do not perform hi-pot tests on the equipment.
• Performing a data initialization (function code H03) may reset all inverter function codes to their
factory default settings. After performing this operation, remember to reenter any custom function
code values prior to starting operation.
Icons
The following icons are used throughout this manual:
Indicates information which, if not heeded, can result in the product not operating to full
efficiency, as well as information concerning incorrect operations and settings which may
result in accidents.
Indicates information that can prove handy when performing certain settings or operations.
 Indicates a reference to more detailed information.
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−TABLE OF CONTENTS −
1PRE-OPERATION INSTRUCTIONS............................................................. 8
1.1Product Overview....................................................................................................8
1.2Unpacking and Product Confirmation ..................................................................9
1.2.1Shipment Confirmation....................................................................................................... 9
1.2.2Component Overview....................................................................................................... 10
1.3LED Indicators.......................................................................................................12
1.3.1Network Status LED......................................................................................................... 12
1.3.2Module Status LED.......................................................................................................... 12
1.3.3Ethernet Link/Activity LEDs.............................................................................................. 12
1.3.4Ethernet Speed LEDs ...................................................................................................... 12
1.4Environmental Specifications..............................................................................12
2INSTALLATION.......................................................................................... 13
2.1Pre-Installation Instructions.................................................................................13
2.2Installation Procedure ..........................................................................................13
3INVERTER FUNCTION CODE SETTINGS ................................................ 15
3.1Inverter Control-Related Settings........................................................................15
3.2Inverter Reaction to Network Timeout Conditions ............................................16
4FUJI FINDER APPLICATION..................................................................... 17
4.1Installation .............................................................................................................17
4.2USB Driver Installation .........................................................................................20
4.2.1Windows XP .................................................................................................................... 20
4.2.2Windows 7....................................................................................................................... 23
4.3Overview ................................................................................................................24
4.4Ethernet Tab ..........................................................................................................25
4.5USB Tab .................................................................................................................25
4.6Configuring the IP Address..................................................................................25
5EMBEDDED WEB SERVER....................................................................... 26
5.1Overview ................................................................................................................26
5.2Page Select Tabs...................................................................................................27
5.3Monitor Tab............................................................................................................27
5.3.1Information Window......................................................................................................... 27
5.3.2Function Code Group Selection List................................................................................. 27
5.3.3Function Code List........................................................................................................... 28
5.3.4Function Code List Filter.................................................................................................. 29
5.3.5Radix Selection................................................................................................................ 29
5.4BACnet Tab............................................................................................................30
5.4.1Information Window......................................................................................................... 30
5.4.2Device Identifiers ............................................................................................................. 30
5.4.3Submitting Changes......................................................................................................... 31
5.4.4Reinitialize Prompt........................................................................................................... 31
5.5Config Tab..............................................................................................................32
5.5.1Information Window......................................................................................................... 32
5.5.2Authentication Configuration............................................................................................ 32
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5.5.3Timeout Configuration...................................................................................................... 32
5.5.4Submitting Changes......................................................................................................... 33
5.5.5Reinitialize Prompt........................................................................................................... 33
5.6EtherNet/IP Tab .....................................................................................................34
5.6.1Information Window......................................................................................................... 34
5.6.2Device Identification......................................................................................................... 34
5.6.3Run/Idle Flag Behavior..................................................................................................... 35
5.6.4Class 1 (I/O) Data Configuration Arrays........................................................................... 35
5.6.5Submitting Changes......................................................................................................... 36
5.6.6Reinitialize Prompt........................................................................................................... 36
5.7Modbus Tab...........................................................................................................37
5.7.1Information Window......................................................................................................... 37
5.7.2Supervisory Timer Selection............................................................................................ 37
5.7.3Register Remap Configuration......................................................................................... 38
5.7.4Submitting Changes......................................................................................................... 39
5.7.5Reinitialize Prompt........................................................................................................... 39
5.8Alarm Tab...............................................................................................................40
5.8.1Information Window......................................................................................................... 40
5.8.2Email Configuration.......................................................................................................... 41
5.8.3Alarm Configuration ......................................................................................................... 42
5.8.4Submitting Changes......................................................................................................... 43
5.9Dashboard Tab......................................................................................................44
5.9.1Information Window......................................................................................................... 44
5.9.2Virtual Keypad.................................................................................................................. 45
5.9.3Gauge Window Navigation............................................................................................... 46
5.9.4Gauge Window Configuration .......................................................................................... 46
5.9.5Submitting Changes......................................................................................................... 49
5.10Customizing the Embedded Web Server............................................................50
5.10.1Customization Overview .................................................................................................. 50
5.10.2XTPro Overview............................................................................................................... 50
5.10.3XTPro Web Browser-Based Implementation.................................................................... 51
5.10.4XTPro HMI-Based Implementation................................................................................... 52
5.10.5XTPro Supported Commands.......................................................................................... 52
6FUNCTION CODE NUMBERING AND BEHAVIOR................................... 53
6.1Register Numbers .................................................................................................53
6.2Scanned Function Codes.....................................................................................55
6.3Commonly Used Function Codes........................................................................55
7FILE SYSTEM & FIRMWARE .................................................................... 57
7.1Overview ................................................................................................................57
7.2Windows Explorer.................................................................................................58
7.3Loading New Application Firmware....................................................................59
8PROTOCOL-SPECIFIC INFORMATION.................................................... 60
8.1Modbus/TCP ..........................................................................................................60
8.1.1Overview.......................................................................................................................... 60
8.1.2Coil & Discrete Input Mappings........................................................................................ 61
8.2EtherNet/IP.............................................................................................................62
8.2.1Overview.......................................................................................................................... 62
8.2.2ODVA AC/DC Drive Profile.............................................................................................. 63
8.2.3ControlLogix Examples: Setup......................................................................................... 65
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8.2.4ControlLogix Example: I/O Messaging............................................................................. 66
8.2.5ControlLogix Example: Generic Default I/O Add-On Instruction....................................... 69
8.2.6ControlLogix Example: AC/DC Drive Profile Add-On Instruction...................................... 71
8.2.7Explicit Messaging Tag Reference................................................................................... 73
8.2.8ControlLogix Explicit Messaging Example: Read a Function Code Block......................... 74
8.2.9ControlLogix Explicit Messaging Example: Read a Single Function Code ....................... 79
8.2.10ControlLogix Explicit Messaging Example: Multiple MSG Instructions ............................. 79
8.2.11ControlLogix Explicit Messaging Example: Reading and Writing...................................... 80
8.3Allen Bradley CSP.................................................................................................81
8.3.1Overview.......................................................................................................................... 81
8.3.2Tag Reference................................................................................................................. 81
8.3.3SLC-5/05 Example: Read a Register Block...................................................................... 83
8.3.4SLC-5/05 Example: Read a Single Register..................................................................... 86
8.3.5SLC-5/05 Example: Multiple MSG Instructions................................................................. 87
8.3.6SLC-5/05 Example: Reading and Writing......................................................................... 88
8.4BACnet/IP...............................................................................................................89
8.4.1Protocol Implementation Conformance Statement........................................................... 89
8.4.2Supported Objects........................................................................................................... 92
8.4.3Supported Object Details................................................................................................. 94
9TROUBLESHOOTING................................................................................ 95
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1 PRE-OPERATION INSTRUCTIONS
1.1 Product Overview
The OPC-G1-ETH Ethernet multiprotocol communication interface allows information to be transferred
seamlessly between a FRENIC-Mega inverter and several different Ethernet-based fieldbus networks
with minimal configuration requirements. The interface installs directly onto the inverter, and presents
two RJ-45 jacks with an embedded 10/100BaseT Ethernet switch for connection to the Ethernet
network. In addition to the supported fieldbus protocols, the interface also hosts a fully-customizable
embedded web server, which provides access to inverter information via a standard web browser for
remote monitoring, configuration and control.
Before using the interface, please familiarize yourself with the product and be sure to thoroughly read
the instructions and precautions contained in this manual. In addition, please make sure that this
instruction manual is delivered to the end user of the interface, and keep this instruction manual in a safe
place for future reference or unit inspection.
Note that different interface firmware versions may provide varying levels of support for the various
protocols. When using this manual, therefore, always keep in mind the release date of the firmware
version running on your interface as it must match this manual’s respective release date in order for all
documented aspects to apply.
The primary features of the OPC-G1-ETH are as follows:
Supported Protocols
The interface currently provides server support for the following fieldbus protocols:
• Modbus/TCP Server
• EtherNet/IP Server
• Allen Bradley CSP Server (also known as “PCCC” and “AB Ethernet”)
• BACnet/IP Server
Ethernet Ports
IEEE 802.3 10/100BaseT Ethernet compliant. Shielded RJ45 connectors accept standard CAT5-type 8-
conductor unshielded twisted-pair (UTP) patch cables. MDI/MDI-X auto-crossover allows the use of any
combination of straight-through and cross-over Ethernet cables. Supports multiple simultaneous
protocols.
USB Port
USB 2.0 port with mini-B connector provides composite USB device functionality. USB connection
allows for product identification and firmware updating. Additionally, the OPC-G1-ETH enumerates as a
standard USB mass storage device (“flash drive”) for configuration file copying and web page
customization.
Custom Embedded Web Server
Open XML-based socket data transfer allows end users to create their own custom web server content
and load it onto the unit’s internal file system via USB. The factory-default web server content provides
configuration and real-time inverter function code monitoring & control via standard web browsers such
as Microsoft Internet Explorer and Mozilla Firefox. The default web server requires the latest version of
Adobe Flash Player browser plug-in. Refer to section 5.
XML Configuration File Upload/Download
All interface configuration files are stored in the unit’s internal filesystem in XML format. These files can
be transferred to/from a PC via USB, which provides the capability for PC-based file backup and easy
configuration copying to multiple units. Configuration files can also be viewed and edited via standard
text editors, XML editors and web browsers. Refer to section 7.1.
Email-Based Alarm Notifications
Up to 20 configurable alarm conditions can be programmed into the interface. Value, logical comparison
and time-based conditions can be provided for the interface to autonomously monitor any available
inverter register. When an alarm condition is triggered, a notification email can be sent to up to four
destination email addresses. Refer to section 5.8.
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Network Timeout Action
A configurable network timeout action can be programmed that allows inverter function codes to have
their own unique "fail-safe" conditions in the event of a network interruption. Refer to section 5.5.3.
Field-Upgradeable
As new firmware becomes available, the interface can be upgraded in the field by the end-user via USB.
Refer to section 7.3 for more information.
EtherNet/IP Data Access Options
The EtherNet/IP protocol provides access to inverter data via explicit messaging, user-defined I/O
assembly instances, and the ODVA AC/DC drive profile. Refer to section 8.2 for more information.
1.2 Unpacking and Product Confirmation
1.2.1 Shipment Confirmation
Check the enclosed items. Confirm that the correct quantity of each item was received, and that no
damage occurred during shipment.
• OPC-G1-ETH interface board (see Figure 1).
• Two M3 x 6mm mounting screws (see Figure 2).
Figure 1: OPC-G1-ETH Interface Board
Figure 2: Qty. 2 M3 x 6mm
Mounting Screws
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