Fuji Electric PHA User manual

Instruction Manual
MICROJET RECORDER
TYPE: PHA
INP-TN4PHAV-E

iINP-TN4PHAV-E
PREFACE
Congratulations on your purchase of Fuji Micro-jet Recorder (Type: PHA)
• Read this instruction manual carefully to ensure correct installation, operation and preparation.
Incorrect handling may lead to accident or injury.
• Specifications of this unit is subject to change without prior notice for improvement.
• Modification of this unit without permission is strictly prohibited.
Fuji will not bear any responsibility for a trouble caused by such a modification.
• This instruction manual should be kept by the person who is actually using the unit.
• After reading the manual, be sure to keep it at a place easy to access.
• This instruction manual should be delivered to the end user without fail.
Request
• It is prohibited to transfer part or all of the manual without Fuji's
permission.
• Description in this manual will be changed without prior notice.
Manufacturer : Fuji Electric Co., Ltd.
Type : Shown on nameplate of Micro-jet recorder
Date of manufacture : Shown on nameplate of Micro-jet recorder
Product nationality : Japan
Fuji Electric Co., Ltd. 2000
Issued in Nov., 2000

ii INP-TN4PHAV-E
Wrong handling may cause a dangerous situation, in which there
is a risk of death or heavy injury.
Wrong handling may invite a dangerous situation, in which there
is a possibility of medium level trouble or slight injury or only
physical damage is predictable.
Items which must not be done are noted.
First of all, read this "Caution on safety" before using the unit.
• The cautionary descriptions listed here contain important information about safety, so they should
always be observed. Those safety precautions are ranked 2 levels, DANGER and CAUTION.
CAUTION ON SAFETY
Caution on Installation
• This unit is not an explosion-proof type. Do not use it in a
place with explosive gases to prevent explosion, fire or other
serious accident.
• For installation, select a place observing the operating condi-
tions noted in the instruction manual.
Installation at an unsuited place may cause fall, trouble or
malfunction.
• The unit must be installed correctly as shown in the instruc-
tion manual. Incorrect installation may cause fall, trouble or
malfunction.
• During installation work, keep the inside of the unit free from
entry of cable chips or other foreign objects as it may cause
fire, trouble or malfunction.
PROHIBITION
This unit is a component device used for instrumentation. It is
mounted on a panel or in a rack.
• The unit conforms to IEC1010-1 (1990) Safety Standards, and
is designed for protection class I, overvoltage Category II and
pollution degree 2, except the alarm output terminal (overvolt-
age category I).
• EMC conforms to EN50081-1 (1992) and EN50082-1 (1992),
(both used for housing areas), except that the noise level of the
power terminal is rated for Class A (used for commercial and
industrial areas).
• Input signals and communication interface should be of SELV
(safety separated from hazardous voltage).
DANGER
CAUTION
DANGER
CAUTION
CAUTION

iiiINP-TN4PHAV-E
Caution of Wiring
Caution on Maintenance
• Wiring work must be performed as specified.
If the unit is not earthed, it would result in electric shocks or
malfunction.
• Be sure to connect power source that matches the rating.
Connection of incorrect rating of power source may lead to fire.
• Before starting wiring work, be sure to turn OFF the main power
to prevent electric shocks.
•
Wiring materials to be used must meet the rating. Use of materials
which do not withstand the rating may cause a fire accident.
• When disposing of the recording head, put it in a vinyl bag and
seal it to prevent the diffusion of ink. It should be handled as an
imcombustible object when disposing of it.
• Ink is harmful to human body. Observe the following emer-
gency treatments.
- When ink gets in eyes, wash out for at least 5 minutes imme-
diately with much clean water, and ask your doctor for treat-
ment at once.
- When ink gets on skin, wash out and clean skins with soap
and water.
- When ink is breathed in, move to a clean place immediately.
If necessary, ask your doctor for treatment at once.
• Do not touch the connector at the rear of the carriage mounting
the recording head to avoid the risk of electric shocks.
DANGER
DANGER
• If the fault or anomaly of the device may cause serious acci-
dent or troubles to other devices, externally install appropri-
ate protective circuit to avoid accidents.
• When fuse is blown out, check and remove the cause of it,
and replace it with new one specified in the instruction manual.
Do not use any other fuse or short it, as it may cause electric
shocks or fire.
Caution on Use
DANGER

iv INP-TN4PHAV-E
CONTENTS
PREFACE ...................................................................................................................................i
CAUTION ON SAFETY.............................................................................................................. ii
1. INTRODUCTION ............................................................................................................. 1-1
1.1 About the microjet recorder ................................................................................................. 1-1
1.2 Product check ....................................................................................................................... 1-1
1.3 Check on type and specification .......................................................................................... 1-2
2. NAMES AND FUNCTIONS OF PARTS ........................................................................... 2-1
3. MOUNTING METHOD..................................................................................................... 3-1
3.1 Mounting location ................................................................................................................ 3-1
3.2 External dimensions and panel cut out dimensions ............................................................. 3-1
3.3 Method of mounting onto panel........................................................................................... 3-2
4. WIRING ........................................................................................................................... 4-1
4.1 Before doing the wiring ....................................................................................................... 4-1
4.2 Connection of wires to terminals ......................................................................................... 4-1
5. SET-UP ............................................................................................................................ 5-1
5.1 Loading chart paper ............................................................................................................. 5-1
5.2 Recording head installation (replacement) .......................................................................... 5-4
5.3 Changing the type of input signals....................................................................................... 5-9
6. OPERATION AND ACTIONS .......................................................................................... 6-1
6.1 Before running the equipment: ............................................................................................ 6-1
6.2 Power switch-on and states .................................................................................................. 6-2
6.3 Test pattern print-out ............................................................................................................ 6-3
6.4 Actions during operation...................................................................................................... 6-3
6.5 Displays and print-outs on detection (cancellation) of alarms............................................. 6-5
6.6 Displays and print-outs on occurrence of burnt-out............................................................. 6-5
6.7 Over-range, under-range display and abnormal input display ............................................. 6-6
6.8 Display and record when chart paper runs out..................................................................... 6-6
6.9 Display and record when the recording head ink is low ...................................................... 6-6
6.10 Display when data backup batteries need to be replaced..................................................... 6-7
6.11 Display of fault in recording head carriage.......................................................................... 6-7
6.12 Order of priority of state displays ........................................................................................ 6-7
7. SETTING AND CHECKING PARAMETERS ................................................................... 7-1
7.1 Setting and checking ............................................................................................................ 7-1
7.2 Outline of procedure for setting parameters ........................................................................ 7-3
7.3 Pass code setting .................................................................................................................. 7-4
7.4 Setting the chart speed ......................................................................................................... 7-5
7.5 Setting alarms....................................................................................................................... 7-7
Chapter 3, 4 and chapter 8 should be observed for installation and mainte-
nance of the unit. So, it must be performed by qualified engineers.
CAUTION

vINP-TN4PHAV-E
7.6 Setting the recording mode .................................................................................................. 7-8
7.7 Setting record ranges.......................................................................................................... 7-12
7.8 Setting kind of input, skip, unit, filter, scaling, subtraction ............................................... 7-13
7.9 Setting Tag Nos. ................................................................................................................. 7-19
7.10 Message print specification................................................................................................ 7-20
7.11 List print-out specification ................................................................................................. 7-23
7.12 Daily report specification ................................................................................................... 7-24
7.13 Specifying totalize function ............................................................................................... 7-26
7.14 Transmission specification (option) ................................................................................... 7-27
7.15 Setting the time .................................................................................................................. 7-29
7.16 Clearing the ink monitor .................................................................................................... 7-30
7.17 Turning the chart illumination lamp on/off (option) .......................................................... 7-31
8. MAINTENANCE - INSPECTION ..................................................................................... 8-1
9. APPLICATION FUNCTIONS ........................................................................................... 9-1
9.1 Adjustment of backlash........................................................................................................ 9-1
9.2 Zero/span adjustment for analog trend recording position .................................................. 9-2
9.3 Setting of alarm latch and integrated value print-out........................................................... 9-3
9.4 Setting of PV shift................................................................................................................ 9-4
9.5 User definable unit ............................................................................................................... 9-5
9.6 Setting of record error external output ................................................................................. 9-6
9.7 Calibration of measured value ............................................................................................. 9-7
9.8 Change of record color......................................................................................................... 9-8
9.9 Language selection............................................................................................................... 9-8
10. TROUBLESHOOTING................................................................................................... 10-1
11. EXAMPLES OF RECORDS AND PRINT-OUTS ........................................................... 11-1
11.1 Periodic print-outs, scale print-outs ................................................................................... 11-1
11.2 Digital print-out (instantaneous values) ............................................................................. 11-2
11.3 Parameter list print-out....................................................................................................... 11-3
11.4 Test pattern ......................................................................................................................... 11-3
11.5 Scale print-outs .................................................................................................................. 11-3
11.6 Daily report print-out ......................................................................................................... 11-4
11.7 Data sum list print-out ....................................................................................................... 11-5
11.8 Message print (manual print) ............................................................................................. 11-5
11.9 Logging .............................................................................................................................. 11-6
11.10 Alarm print-outs ................................................................................................................. 11-6
11.11 Burn-out print-out .............................................................................................................. 11-6
11.12 Ink dry-up warning print-out.............................................................................................. 11-6
11.13 Record start mark ............................................................................................................... 11-7
11.14 Chart speed change mark ................................................................................................... 11-7
11.15 Auto-range change mark .................................................................................................... 11-7
12. SPECIFICATION............................................................................................................ 12-1

1 - 1INP-TN4PHAV-E
1.1 About the microjet recorder
(1) This recorder is a multirange input recorder 180mm wide which can record up to a maximum of 12
points using thermocouler/resistance bulb and DC voltage input signals.
(2) It effects high-speed recording and gives clear analog trend records and digital print-outs in 6
colors.
(3) The analog trend records can be given as continuous record type or as intermittent (dot) records.
(See Section 1.3, Format specification.)
(4) As well as providing records of measurement values, the standard unit has a wide range of print-
out functions comprising, e.g., the print-out of dates, chart speed, measurement ranges, Tag Nos.,
daily reports and integrated totals.
(5) Operation of the equipment is simple thanks to an easy-view display section which permits key-in
of various items of set data.
1.2 Product check
Check on accessories.
The unit comes with the accessories shown in Fig. 1-1. Please check that they are all there.
1. INTRODUCTION
Instruction Manual
(4) Instruction manual
(5) Fuse
(3) Recording paper
FujiElectricCo.,Ltd.
(1) Panel fitting (2) Recording head
(with cloth for blotting ink)
(1) Panel fitting .................................................................................................2
(2) Recording head (with cloth for blotting ink) ...............................................1
(3) Recording paper ..........................................................................................1 pack
(The format of standard recording paper is PEX00BL1-1000B.)
(4) Instruction manual .......................................................................................1
(5) Fuse (250V/1A AC) ....................................................................................1
Note: Item 5 is appended on the back side of the main unit.
Fig. 1-1 Accessories
Before using the Micro-jet recorder, read this manual carefully as it describes its installation, operation,
maintenance, etc.

1 - 2 INP-TN4PHAV-E
P H A E V / Y
–
1
2
3
6
7
8
9
0
1
2
3
6
8
Z
0
1
2
3
6
8
Z
0
1
2
3
6
8
Z
A
B
0
1
2
Y
R
T
Number of recording points
1 continuous record
2 continuous record
3 continuous record
6 continuous record
6 dot records
12 dot records
12 continuouous record
Number of input signal points
Number of input signal poiints
1 2 3 4 5 6 7 8 9 10 11 12 13 places
Meaning
None
1 point
2 points
3 points
6 points
12 points
Other specification
(thermocouples)
None
1 point
2 points
3 points
6 points
12 points
Other specification
(resistance bulbs)
Number of input signal points
None
1 point
2 points
3 points
6 points
12 points
Other specification
(DC voltage)
Chart illumination*
Without
With
Alarm output/external control*
None
6-point alarm output, with 3-point external control
12-point alarm output, with 3-point external control
Communication*
None
With RS-485
with T-link
The total number of points must be equal to the number of points in place 4.
4
Asterisks * indicate options.
1.3 Check on type and specification
The data plates note the type name, etc. Please check to see that you have got a unit with the specification
you ordered. (There are data plates on the top surface of the case and in the main unit.)
Product name Type Specification Sales units
Recording head PHZH1002 1 per unit 1
Recording paper PEX00BL1-1000B Approximately 20m (6 packs/box) 6 packs
• Ex-works values of input signals
Thermocouple: K 0 to 1200°C
Resistance bulbs: Pt 100 0 to 500°C
DC voltage: -5 to +5V DC
• Relations between input signal specifications
and recording channels
Ex.: If 3 thermocouple points, 6 resistance bulb
points and 3 DC voltage points are specified.
Channels 1 to 3 are thermocouple
Channels 4 to 9 are resistance bulbs.
Channels 10 to 12 are DC voltage.
Note: The "Z" in places 5, 6 and 7 indicates a non-standard specification. Please check by the
positions of the input signal type setting pins indicated in Section 5.3.
Note: After purchasing the unit, the type of input signal can be changed within the number of the
record pins (See Item 5.3).
• Supplementary supplies

2 - 1INP-TN4PHAV-E
(1) Display section
For displays such as measurement data, units and displays of various parameters and comments
display of units and data for each channel display of various parameters, comments
display of units and data for each channel
display of varous parameters, comments
(2) Recording head
This is a recording head which serves for analog trend recording and digital print-outs. As this is
not installed in the main unit at the time of delivery, please install it referring to Section 5.2.
(3) Lock screws
To change the type of input signals, remove the lock screws on the left and right, detach the main
unit and make changes inside the instrument (replace the input signal setting pins).
Note that changes in the type of thermocouple can be effected by front panel key operations.
* 'Changes in the type of input signals' means changes as indicated below.
Thermocouple Resistance bulbs
DC voltage
For details, see Section 5.3.
However, change to the thermocouple model or switching between new JIS and old JIS for resis-
tance bulb can be performed by key operation on the front face.
(4) Lever
This is a lock lever for opening and closing the recording paper holder.
(5) Fuse holder
The holder contains a 250V/1A AC power supply fuse.
2. NAMES AND FUNCTIONS OF PARTS
(1) Display section (2) Recording head
(7) Key actuation section
(5) Fuse
(6) Power supply switch (4) Lever (3) Lock screws

2 - 2 INP-TN4PHAV-E
(6) Power supply switch
Used to turn on and off the power.
(7) Keying operation section
This is used for setting various parameters, making checks and running the equipment.
FEED LIST DISPLAY
SELECT ENTRY
RECORD
Name of key Function
RECORD Operation key for starting and stopping recording.
Recording starts when the key is pressed once and stops when the key is pressed again. This
key is ineffective during print-out of data or lists.
LIST This is used for effecting print-out of data (instantaneous values).
If you wish to stop the print-out partway through, press the key again.
The recording paper fast feed key.
This key is always valid.
FEED The speed is 3mm/sec during the first second that the key is held depressed and goes to
8mm/sec after the elapse of 1 second.
DISPLAY 1. This is used for changing the contents of displays. Successively pressing the key and
releasing it brings about the following 5 changeovers.
(1) Sequential display of the data of all channels.
However, there is no display for skip channels.
The data display is updated once every 3 seconds.
(2) Display only of the data of specific channels.
The data display is updated once every second.
(3) No 1 to 6 channels are display simultaneously, and data display is updated at 1 sec-
ond intervals.
(4) 7 - 12 channels are displayed simultaneously.
(This panel is not displayed when the number of recorded points is up to six.)
Data display is updated once every second.
(5) Display of the data and time.
2. This key is used for shifting from a set mode to the data display mode.
This key is ineffective during print-out of data or lists.
SELECT 1. Used for shifting from the data display mode to a set mode.
2. Is used for effecting sequential read-out of parameters during operation in a set mode.
This key is ineffective during print-out of data or lists.
ENTRY Is used to register set data.
This key is effective only during set mode operation.
Used to scroll numerical values up and down.
(up) (down) The values are scrolled up or down 1 count each time the relevant key is pressed. Holding a
key depressed for more than 0.5 seconds results in a fast up/down scroll at a rate of 5 counts/
second and holding it depressed for a further 2 seconds results in an ultra-fast scroll of 55
counts/second.
Special keying operations
Press key Used for reversing the recording paper feeding direction.
while pressing (However, continuous feed is permitted up to about 25 mm.)
the FEED key.