Fujikura 36S User manual

1st
Instruction manual
Please read this instruction manual carefully
before operating the equipment.
Adhere to all safety instructions and
warnings contained in this manual.
Keep this manual in a safe place.
This manual is subject to change without notice.
We are not responsible for the products which are not
purchased from our authorized distributors.
Fusion Splicer

Do not remove the protector from the splicer without first consulting an
authorized distributor for instruction. Tightening the original screw without the
protector present may damage mechanism inside.
Splicer stability decreases when the protector is detached.
Please consent beforehand.
The software equipped in splicer and its related documents are
protected by copyright laws and international treaty provisions as well as
other intellectual property laws.
Copying some or all of instruction manual without notice is forbidden.
Moreover, it cannot used without permission from our company for
non-individual purposes.
---Caution for Air Transport---
This product contains a Lithium Ion Battery.
When shipping this product, please inform the transport company that this
product contains a lithium Ion battery before shipping.
Please follow the directions of the transport company.

Wireless communication function/Certification
The 36S/37S/38S/41S uses wireless communication.
The when shipping from the factory, wireless communication is set to
OFF.
・The wireless communication function shall be used in accordance
with local statutory and regulatory requirements in the
country/region where the product is used.
・Confirm certification of the 36S/37S/38S/41S is in accordance
with local statutes and regulation before turning the wireless
communication function ON. You may be prosecuted for
uncertified use.
・The latest status of the electromagnetic compliance certification is
described in the product page on the Fujikura web site. Refer to
“Bluetooth” section.
If you have any questions, contact an authorized distributor.

Table of Contents
Safety Information ........................................................1
Bluetooth® Wireless Technology.......................................................................6
General information......................................................8
Introduction ......................................................................................................8
New features of the 36S/37S/38S/41S.............................................................9
Description of Product ............................................... 11
Components of Splicer................................................................................... 11
Other Necessary Items for Splicing Operation ...............................................12
Description and Function of Splicer................................................................13
Sheet Key Operation......................................................................................14
Basic Operation ..........................................................15
Work area preparation....................................................................................15
Power Supply.................................................................................................16
Turning Splicer ON/OFF.................................................................................20
LCD Brightness Adjustment ...........................................................................20
Splicer Settings Check ...................................................................................21
Select of the Splice Mode...............................................................................22
Select of the Heater Mode..............................................................................24
Preparation of fiber.........................................................................................26
Arc Calibration ...............................................................................................32
Splicing procedure .........................................................................................34
Storing splicing results ...................................................................................37
How to input Mode Title/Comment/Password.................................................37
Fiber Proof Test..............................................................................................38
Removing spliced fiber...................................................................................38
Insertion of the protection sleeve....................................................................38
Heating protection sleeve...............................................................................39
Maintenance of Splicing Quality ...............................41
Cleaning and Checking before Splicing..........................................................41
Periodic Checking and Cleaning ....................................................................43
Error Messages..............................................................................................44
Main Menu....................................................................48
Composition of Main Menu.............................................................................48

Table of Contents
Splice Menu .................................................................49
Composition of Splice Mode...........................................................................49
Splice Mode ...................................................................................................50
Select Splice Mode ........................................................................................51
Detail of the parameters in splice mode .........................................................57
Heater Menu ................................................................60
Composition of the Heater Menu....................................................................60
Select Heater Mode .......................................................................................61
Detail of the parameters in heater mode ........................................................65
Connector installation.....................................................................................65
Splice Settings Menu..................................................66
Composition of the Splice Settings Menu .......................................................66
Splice Settings parameter detail.....................................................................67
Maintenance Menu......................................................68
Composition of the Maintenance Menu ..........................................................68
Detail of the Maintenance Menu.....................................................................68
Arc Calibration ...............................................................................................69
Diagnostic Test...............................................................................................71
Dust Check ....................................................................................................72
Motor Calibration............................................................................................72
Replace Electrodes ........................................................................................73
Stabilize Electrodes........................................................................................74
Clear Arc Count..............................................................................................74
Clear Cleaver Counter ...................................................................................75
Motor Drive ....................................................................................................75
Maintenance Info............................................................................................76
Other Settings Menu...................................................77
Composition of the Other Settings Menu........................................................77
Detail of the Other Settings Menu ..................................................................77
Machine Settings............................................................................................78
Supervisor Settings........................................................................................80
Menu Lock Settings........................................................................................82
Bluetooth Menu..............................................................................................84
Checking the wireless connection status........................................................85
Connecting to the cleaver...............................................................................86
Cleaver Setting ..............................................................................................87

Table of Contents
Memory Menu..............................................................88
Composition of the Memory Menu..................................................................88
Error Message List......................................................90
Questions and Troubleshooting................................96
Power Supply.................................................................................................96
Splicing Operation..........................................................................................97
Tube-heating Operation .................................................................................99
Supervising ..................................................................................................100
Other Functions ...........................................................................................100
Guarantee and Contact Address .............................101
Warranty ......................................................................................................101
Contact Address...........................................................................................102

41S_Rev01
1
Safety Information
The splicer has been designed for splicing Silica-based optical fibers for telecommunications.
Do not attempt to use this machine for other applications.
Fujikura Ltd. gives much consideration and regard to personal injury prevention. Misuse of the
machine may result in electric shock, fire, and/or serious personal injury.
Read and understand all safety
instructions.
Ask our service centers for repair as
soon as possible.
Read this instruction manual carefully
before operating this machine.
Store this instruction manual in a safe
place.
Follow all safety instructions
Stop using it when it malfunctions
Instruction Manual
The following alert symbols are used in this
instruction manual and machine to indicate
precautions for safe use. Understand the
meanings of these symbols.
WARNING!
There is a possibility of death or serious
injury resulting from improper use by
ignoring this precaution.
CAUTION!
There is a possibility of personal injury or
physical loss resulting from improper use
by ignoring this precaution.
Symbol means “Pay attention”
Pay attention to hot surface!
Symbol means “Must not do”
You must not disassemble!
Symbol means “Must do”
You must disconnect a plug!

41S_Rev01
2
Safety Information
WARNINGS!
Disconnect the AC power cord from the AC adapter inlet or the wall socket (outlet)
immediately if user observes the following or if the splicer receives the following faults:
• Fumes, bad smell, noise, or over-heat occurs.
• Liquid or foreign matter falls into cabinet.
• Splicer is damaged or dropped.
If this occurs, ask our service center for repair. Leaving the splicer in a damaged state
may cause equipment failure, electric shock or fire and may result in personal injury,
death or fire.
Use only the AC adapter provided with the splicer.
Using an improper AC power source may cause fumes, electric shock, or equipment
damage, and may result in personal injury, death, or fire.
Use the supplied AC power cord. Do not place heavy objects on the AC power cord.
Use of an improper cord or a damaged cord may cause fumes, electric shock, or
equipment damage, and may result in personal injury, death, or fire.
Do not disassemble or modify the splicer, AC adapter or battery. In particular, do not
remove or bypass any electrical or mechanical device (e.g. a fuse or safety switch)
incorporated into the design and manufacturing of this equipment. Modification could
cause damage that may result in personal injury, electric shock, death, or fire.
Never operate the splicer in an environment where flammable liquids or vapors exist.
Fire or explosion could result from the splicer’s electrical arc in such an environment.
Do not use compressed gas or canned air to clean the splicer. They may contain
flammable materials that could ignite during the electrical discharge.
Do not touch the electrodes when the splicer is on and power is supplied to the unit.
The electrodes generate high voltage and high temperatures that may cause a severe
shock or burn.
Note Arc discharge stops when wind protector is opened. Turn the splicer off and
disconnect the AC power cord before replacing electrodes.
Safety glasses should always be worn during fiber preparation and splicing operation.
Fiber fragments can be extremely dangerous if it comes into contact with the eye, skin,
or is ingested.

41S_Rev01
3
Safety Information
WARNINGS!
Use only proper power source.
• Proper AC power source is AC100-240V, 50-60Hz. Check the AC power source
before use. Improper AC power source may cause fumes, electric shock or
equipment damage and may result in personal injury, death, or fire.
• AC generators commonly produce abnormally high AC output voltage or irregular
frequencies. Measure the output AC voltage with a circuit tester before connecting
the AC power cord. Such abnormally high voltage or frequency from a generator
may cause fumes, electric shock or equipment damage and may result in personal
injury, fire, or death. Make sure the generator is regularly checked and serviced.
• An AC adapter Protection Circuit is included in the AC adapter. If the “High AC
Input” lamp of the AC adapter is lit or the protection circuit in the AC adapter is
tripped, this indicates that the incoming voltage is dangerously high and may cause
injury or damage to the equipment, as mentioned above. When using an AC
generator with AC output voltage of AC220-240V especially, Fujikura Ltd.
recommends the following measures to correct the condition.
1. Connect a step-down transformer between the generator and the AC adapter
in order to lower the AC voltage from AC220-240V to AC100-120V.
2. Or, use an AC generator with AC output voltage of AC100V.
3. Or, use an AC generator that has an inverter circuit to stabilize the output.
Do not modify, abuse, heat, or excessively pull on the supplied AC cord. The use of a
damaged cord may cause fumes, electric shock, or equipment damage and may result
in personal injury, death, or fire..
Connect AC power cord properly to the splicer (inlet) and wall socket (outlet). When
inserting the AC plug, make sure there is no dust or dirt on the terminals. Engage by
pressing the female plug into the splicer (inlet) and the male plug into the wall socket
(outlet) until both plugs are fully seated. Incomplete engagement may cause fumes,
electric shock, or equipment damage, and may result in personal injury, death, or fire.
Do not short-circuit the terminals of AC adapter and optional battery. Excessive
electrical current may cause personal injury due to fumes, electric shock and
equipment damage.

41S_Rev01
4
Safety Information
WARNINGS!
Do not touch the splicer, AC power cord and AC plugs with wet hands. This may result
in electric shock.
Do not operate splicer near hot objects, in hot, dusty, or humid environments, or when
water-condensation is present on the splicer. This may result in electric shock, splicer
malfunction, or poor splicing performance.
When using the optional battery, follow the instructions below.
Failure to follow these may result in an explosion or personal injury.
• Do not charge battery in any other manner than instructed.
• Do not discard battery into an incinerator or fire.
• Do not charge or discharge battery near a flame or under direct sunlight.
• Do not excessively shake or jar the battery.
• If battery leaks liquid, take care so the liquid does not contact the skin or eyes. If
contact occurrs, immediately wash skin or eyes thoroughly and see a doctor.
Dispose of a leaking battery and call the service center for replacement.
• Do not stack battery on top of AC adapter while charging.
• If battery does not charge in five hours or the "CHARGE" LED does not turn ON,
immediately stop charging and call the service center for repair.
When transporting the carrying case using the shoulder belt, check the belt and hooks
for damage before use. Carrying the case with a damaged shoulder belt may cause
the belt to break and result in personal injury or equipment damage.
CAUTIONS!
Do not store splicer in areas where temperature and humidity are extremely high.
Possible equipment failure may result.
Do not touch protection sleeve or tube-heater during heating or immediately after
completion of heating. Their surfaces are very hot and touching these may cause a
burn.
Do not place the splicer in an unstable or unbalanced position. The splicer may fall,
possibly causing personal injury or equipment damage.
The splicer is precisely adjusted and aligned, so protect it from shock or impact.
Failure to do so may result in possible equipment malfunction. Use supplied carrying
case for transportation and storage. The carrying case protects the splicer from
damage, moisture, vibration and shock during storage and transportation.