Full Boar FBT-1100 User manual

KNOW YOUR PRODUCT
WARNING: Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
04/16
DEMOLITION
HAMMER KIT
• 1500W MOTOR
• 32 JOULES
• ANTI VIBRATION
HANDLE
INSTRUCTION MANUAL

2
Power: 1500W
Input: 230-240V ~ 50Hz
Impact Energy: 32J
Impact Frequency: 1900bpm
Breaking Capacity: 38mm
Accessory Fitment: SDS Max
Weight: 10.6kg
SPECIFICATIONS - MODEL NO. FBT-1100
KNOW YOUR PRODUCT
1. Accessory Holder
2. Accessory Locking Sleeve
3. Accessory Rotation Lock
4. Side Handle
5. Power Cord
6. On/Off Trigger
7. Lock-On Button
8. Anti-Vibration Rear Handle
1
2
3
4 5
6
7
8

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SPECIFICATIONS....................................................... Page 02
KNOW YOUR PRODUCT........................................... Page 02
INTRODUCTION........................................................ Page 04
SAFETY INSTRUCTIONS........................................... Page 04
ASSEMBLY.................................................................. Page 07
CONTROLS................................................................ Page 09
OPERATION............................................................... Page 10
MAINTENANCE......................................................... Page 11
DESCRIPTION OF SYMBOLS.....................................Page 12
TROUBLE SHOOTING .............................................. Page 12
CONTENTS................................................................ Page 13
WARRANTY................................................................ Page 14
TABLE OF CONTENTS

4
Congratulations on purchasing a Full Boar Demolition
Hammer Kit.
Your Full Boar Demolition Hammer Kit FBT-1100 has been
designed for rapid breaking and chipping of concrete,
block and masonry products.
INTRODUCTION
WARNING! When using mains-powered tools, basic safety precautions, including the
following, should always be followed to reduce risk of fire, electric shock, personal injury
and material damage.
Read the whole manual carefully and make sure you know how to switch the tool off in an emergency,
before operating the tool. Save these instructions and other documents supplied with this tool for
future reference. The manufacturer cannot accept any liability for damage or accidents which arise
due to a failure to follow these instructions and the safety information.
This product has been designed for 230V and 240V only. Always check that the power
supply corresponds to the voltage on the rating plate. Note: The supply of 230V and 240V is
interchangeable for Australia and New Zealand.
This tool is double insulated; therefore no earth wire is required.
The power supply for this product should be protected by a residual current device (rated at 30mA or
less). A residual current device reduces the risk of electric shock.
If the supply cord of this power tool is damaged, it must be replaced by a specially prepared cord
available through the service organization.
Note: Double insulation does not take the place of normal safety precautions when operating this
tool. The insulation system is for added protection against injury resulting from a possible electrical
insulation failure
within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use, inspect
the extension lead for signs of damage, wear and ageing. Replace the extension lead if damaged or
defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead
not suitable for the power input of the tool or which is damaged or defective may result in a risk of fire
and electric shock.
ELECTRICAL SAFETY

5
GENERAL SAFETY INSTRUCTIONS
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the warnings
refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you
to lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets
will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase
the risk of electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power tool.
Do not use a power tool while you are tired or under the influence of drugs, alcohol or
medication. A moment of inattention while operating power tools may result in serious personal
injury.
b. Use personal protective equipment. Always wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to
power source and/or battery pack, picking up or carrying the tool. Carrying power tools with
your finger on the switch or energising power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of
the power tool in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of dust collection can reduce dust-related hazards.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power
tool before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.

6
• Wear ear protectors. Exposure to noise can cause hearing loss.
• Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.
WARNING! This appliance is not intended for use by persons (including children) with
reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a person
responsible for their safety.
• Hold power tool by insulated gripping surfaces, when performing an operation where the
cutting accessory may contact hidden wiring or its own cord. Cutting contacting a “live” wire
may make exposed metal parts of the power tool “live” and could give the operator an electric
shock.
• Before using the demolition hammer, ensure there are no concealed power cables or pipes in the
cavity.
• Always use the handles, this gives you greater control if the accessory should become jammed.
• Use thick cushioned gloves and limit the exposure time by taking frequent breaks.
• Vibration caused by the hammer action may be harmful to your hands and arms.
• When removing an accessory from the tool avoid contact with skin and use proper protective gloves
when grasping the bit or accessory. Accessories may be hot after prolonged use.
• Young children should be supervised to ensure that they do not play with the appliance.
WARNING! Some dust created by power sanding, sawing, grinding, drilling and other
construction activities contain chemicals known to cause cancer, birth defects or other
reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints;
• Crystalline silica from bricks, cement and other masonry products, and;
• Arsenic and chromium from chemically-treated timber.
The risk from such exposures vary depending on how often you do this type of work. To reduce your
exposure to these chemicals; work in a well ventilated area, and work with approved safety equipment,
such as those dust masks that are specifically designed to filter out microscopic particles.
Always wear eye protection and a dust mask for dusty applications and when drilling/chiselling
overhead. Sanding particles can be absorbed by your eyes and inhaled easily and may cause health
complications.
DEMOLITION HAMMER SAFETY WARNINGS
GENERAL SAFETY INSTRUCTIONS
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with
the power tool or these instructions to operate the power tool. Power tools are dangerous in
the hands of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts
and any other condition that may affect the power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions,
taking into account the working conditions and the work to be performed. Use of the power
tool for operations different from those intended could result in a hazardous situation.
5. Service
a. Have your power tool serviced by a qualified repair person using only identical replacement
parts. This will ensure that the safety of the power tool is maintained.

7
ASSEMBLY
WARNING! Ensure the tool has been switched off and completely stopped before
performing any of the following operations.
Fitting the Side Handle
The side handle is adjustable to any position around the 360° handle collar.
1. Loosen the handle locking knob by rotating ant-
clockwise to allow the handle to rotate.
2. Rotate the handle into the desired position and secure in
place by rotating the handle locking knob clockwise.
Fig. 1
Fig. 2

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ASSEMBLY
Removing and Fitting the Chisel
The Full Boar FBT-1100 comes with 2 chisel attachments that require fitting before starting
the demolition hammer.
1. Pull back the accessory locking sleeve towards the body
of the tool.
2. Slide the chisel shank out of the accessory holder. Clean
the SDS max accessory shank with a dry cloth after
removal.
3. To fit a chisel rotate and insert the SDS max accessory
into the accessory holder as far as it will go while holding
the locking sleeve back.
4. Secure the chisel in place by releasing the accessory
locking sleeve.
Pull on the attachment to check that the chisel is secure.
Note: The accessories will have a small amount (approx.
10-12mm) of back and forth movement from the
accessory holder, this is normal.
Note: To avoid damage to the SDS max accessory holder, only use SDS max accessories.
Damage caused to the SDS max accessory holder by using incorrect accessories will
not be covered under warranty.
Fig. 3
Fig. 4
Fig. 5
Fig. 6
WARNING! Accessories can be hot after use, always wear gloves to prevent
burns or lacerations.
IMPORTANT! Always lubricate the accessory fitment prior to inserting them into
the demolition hammer. Using your finger, apply grease sparingly to the shaft of
the accessory. Lubricating the accessory will prolong the life of your tool. Non-
lubrication of accessories will void your warranty.

9
CONTROLS
On / Off Trigger
1. To start the demolition hammer, squeeze and hold the
on/off trigger.
2. To stop the demolition hammer, release the on/off
trigger.
Lock-On Button
The lock-on button allows the tool to continue operating without holding the on/off trigger.
1. Start the demolition hammer by squeezing the on/off
trigger.
2. Press the lock-on button and then the on/off trigger can
be release while the tool continues to operate.
3. To stop the tool, press and release the on/off trigger.
Fig. 7
Fig. 8
Fig. 9
Fig. 10
WARNING! Keep away from cigarettes, smoke and sparks when refuelling the
demolition hammer. Always refuel in a well-ventilated location.

10
OPERATION
CONTROLS
Cold Hammering
If the demolition hammer is stored for long periods of time
or at cold temperatures, the lubrication may become stiff
and the demolition hammer may not hammer initially or the
hammering may be weak.
Should this occur, insert an accessory into the demolition
hammer, turn the demolition hammer on and apply the end
of the accessory against a scrap piece of concrete or timber.
Turn the demolition hammer on and off every few seconds.
After 15 seconds to 2 minutes, the demolition hammer
should have started to hammer normally. The colder the
demolition hammer, the longer it may take to warm up and
function like normal.
Note: Always wait until the accessory has stopped moving
before putting down the demolition hammer.
Operating the Demolition Hammer
For the best penetration rates in concrete, run the demolition hammer with a steady
pressure, but do not use excessive force as this will decrease the efficiency of the
demolition hammer.
Do not use the flat chisel as a “pry bar”. Using the flat chisel for prying or pushing debris
away from your work area will damage the flat chisel and potentially cause damage to your
demolition hammer. Such damage will void your warranty.
Fig. 13
Rotating the Chisel
1. Push and hold the accessory rotation lock towards the
accessory to unlock the rotation.
2. Rotate the accessory into the desired position.
3. Release the accessory rotation lock to allow the accessory
to lock into position.
Note: Rotate the accessory after each change to ensure
it is locked in position.
Fig. 11
Fig. 12

11
KNOW YOUR PRODUCT
MAINTENANCE
Re-sharpening the Chiselling Tools
Good results are only achieved with sharp chisels, therefore
sharpen the chiselling accessories regularly. This prolongs
the service life of the tools and ensures good working
performance.
Sharpen chiselling tools using grinding wheels (e. g.,
ceramic bonded corundum wheel) with a steady supply of
water. Recommended values for this purpose are shown
below. Take care that no annealing coloration appears on
the cutting edges, otherwise the hardness of the chiselling
tools will be impaired.
60°
60°
20°
Pointed Chisel Flat Chisel
Fig. 14
• Keep the ventilation vents of the demolition hammer clean at all times.
• After each use, blow air through the demolition hammer housing to ensure it is free
from all dust particles which may build up. Build up of dust particles may cause the
demolition hammer to overheat and fail.
• If the enclosure of the demolition hammer requires cleaning, do not use solvents but
a moist soft cloth only. Never let any liquid get inside the demolition hammer; never
immerse any part of the demolition hammer into a liquid.
Gear Box Grease Replenishment
The grease in the gearbox will require replenishment after approximately 50 hours
accumulative use. After this time, add approximately 30 / 50 grams (approx 2-3
teaspoons) from the supplied tub of grease into the gearbox.
First remove the grease cap from the top of the demolition hammer by using screwdriver.
Once removed, add the grease through this hole. Ensure the grease cap is secured back
into position prior to operation.
Carbon Brushes
When the carbon brushes wear out, the demolition hammer
will spark and/or stop. Discontinue use as soon as this happens.
They should be replaced prior to recommencing use of the
chipping hammer. Carbon brushes are a wearing component of
the demolition hammer, therefore not covered under warranty.
Continuing to use the demolition hammer when the carbon
brushes need to be replaced may cause permanent damage to the tool. Carbon brushes
will wear out after many uses but when the carbon brushes need to be replaced, take
the demolition hammer to an electrician or a power tool repairer for a quick and low cost
replacement. Always replace both carbon brushes at the same time.
Note: Ozito Industries will not be responsible for any damage or injuries caused by the
repair of the demolition hammer by an unauthorised person or by mishandling of the
demolition hammer.

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TROUBLESHOOTING
DESCRIPTION OF SYMBOLS
Warning Read instruction manual
Wear eye protection
Double insulated
min-1 Revolutions or
reciprocation per minute n0No load speed
V Volts Hz Hertz
~ Alternating current W Watts
Diameter
Regulator compliance mark
Wear ear protection
mm Millimetres
Symptom Solution
Accessory is falling out
Accessory is jammed/ stuck
in concrete during use
Accessory repeatedly
becomes stuck while in use
Free the accessory as described above.
Refrain from penetrating too deeply with the
chisel bit, as it is prone to becoming stuck
when demolishing large pieces of concrete
The side handle is rotating
while in use.
Ensure the handle locking knob it tight by
rotating clockwise.
Ensure that the accessory is pushed in as far as
possible and the locking sleeve is released.
Pull the accessory locking sleeve back and
separate the accessory from the tool. The
accessory should be easily removed from
concrete once it is detached from the
demolition hammer.

13
Power tools that are no longer usable should not be
disposed of with household waste but in an environmentally
friendly way. Please recycle where facilities exist. Check with
your local council authority for recycling advice.
Recycling packaging reduces the need for landfill and raw
materials. Reuse of recycled material decreases pollution in the
environment. Please recycle packaging where facilities exist.
Check with your local council authority for recycling advice.
CARING FOR THE ENVIRONMENT
CONTENTS
Distributed by:
Ozito Industries Pty Ltd
AUSTRALIA (Head Office)
1-23 Letcon Drive, Bangholme Victoria, Australia, 3175
Telephone: [phone]
1 x Demolition Hammer
1 x Pointed Chisel
1 x Flat Chisel
1 x Grease Tub
1 x Kit Box

14
WARRANTY EXCLUSIONS
The following actions will result in the warranty being void.
If the tool has been operated on a supply voltage other than that specified on the tool.•
If the tool shows signs of damage or defects caused by or resulting from abuse, accidents•
or alterations.
Failure to perform maintenance as set out within the instruction manual.•
If the tool is disassembled or tampered with in any way.
The warranty excludes damage resulting from product misuse or product neglect.
•
•
This warranty is given by Ozito Industries Pty Ltd.
ABN: 17 050 731 756
Ph.1800 069 486
Australia/New Zealand (Head Office)
1-23 Letcon Drive, Bangholme, Victoria, Australia 3175
FB1
WARRANTY
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF
PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL
AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.
The benefits provided under this warranty are in addition to other rights and remedies which
are available to you under law. The warranty covers manufacturer defects in materials,
workmanship and finish under normal use.
1 YEAR WARRANTY
Your product is guaranteed for a period of 12 months from the original date of purchase.
If a product is defective it will be repaired in accordance with the terms of this warranty.
Warranty excludes consumable parts, for example: wheels, bearings.
Our goods come with guarantees that cannot be excluded under Australian Consumer law &
Consumer Guarantees Act 1993 (NZ). You are entitled to a replacement or refund for a major
failure and to compensation for other reasonably foreseeable loss or damage. You are also
entitled to have the goods repaired and replaced if the goods fail to be of acceptable quality
and the failure does not amount to a major failure.
`Australia 1800 069 486
New Zealand 0508 069 486
YOUR WARRANTY FORM SHOULD BE RETAINED BY YOU AT ALL TIMES. IN ORDER TO MAKE A
CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST
BUNNINGS WAREHOUSE (see www.bunnings.com.au or www.bunnings.co.nz for store locations)
WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR
WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE: