Full Spectrum Pegasus Touch User manual

4

Own er’s M anual
Pegasus Touch 3D Printer
R0.1 –May 4, 2014
(work in progress)
© 2014 Full Spectrum Laser 3D, LLC
http://fsl3d.com

Contents
Introduction ..................................................................................... 6
Icons Used in This Manual ............................................................ 6
Part 1: Safety .................................................................................. 7
Overview ...................................................................................... 7
Laser safety ................................................................................. 8
Compliance Statement .................................................................. 9
General Precautions ....................................................................11
Work Area ................................................................................11
Resin .......................................................................................11
Isopropyl Alcohol ......................................................................12
Part 2: Getting Started ....................................................................13
Overview .....................................................................................13
Unpacking ...................................................................................13
Parts and Accessories ...............................................................14
Additional Recommended Tools .................................................14
Unpacking ...................................................................................15
Setup ..........................................................................................15
Build Tray (Vat) Reference Drawing ...........................................18
Build platform ...........................................................................19
Double Check ...........................................................................19
RetinaCreate (software) Installation ...........................................19
Part 3: Printing ...............................................................................20
Add a model ................................................................................20
View Control................................................................................20

Zoom In/Out with a Mouse .........................................................20
Change View with a Mouse ........................................................20
Pan ..........................................................................................20
Moving and Orienting Models........................................................21
Moving and Sizing .....................................................................21
Orienting ..................................................................................21
Generate Supports.......................................................................22
Manual Support Modification ........................................................22
Print............................................................................................22
Part 4: After Printing .......................................................................24
Removing the Build Platform ........................................................24
Finishing Steps............................................................................24
General Steps...........................................................................24
Repair Imperfect Prints..............................................................25
Part 5: Touch Screen Interface ........................................................27
Print Monitoring ...........................................................................27
Pause/Play and Stop....................................................................28
Network Settings .........................................................................28
Calibration ..................................................................................28
FSL3D App Store .........................................................................29
Part 6: RetinaCreate .......................................................................30
Overview .....................................................................................30
Save as Job - The program will save your scene. ........................31
Part 7: Maintenance........................................................................32
Pegasus Touch Laser 3D Printer Care...........................................32
To keep the body of Pegasus clean, use microfiber cloth to wipe
the outside. If you want shine for the cover, use products specifically
recommended for acrylic (ex. Novus #1). Avoid products that contain
ammonia (ex Windex). ...................................................................32
Transportation .............................................................................32
Resin Care...............................................................................33

Appendix A: Troubleshooting ...........................................................35
Hardware ....................................................................................35
Software......................................................................................35
Appendix B: Warranty Statement .....................................................36
Appendix C: Pegasus Touch Specifications ......................................39
Appendix D: Material Safety Data (resin)..........................................40

Introduction
Thank you for your purchase of a Pegasus Touch Laser 3D Printer by
FSL3D. It is our wish that this product adds value to your business or
hobby activities for years to come. Please take time to read this manual
in its entirety to safely use your device to its full potential. For more
information and products, please visit http://fsl3d.com.
Icons Used in This Manual
This icon marks Warnings and Cautions. Please pay special
attention to information associated with this icon.
The Wing icon is used to indicate information that will help you operate
more efficiently.

Part 1: Safety
Overview
To ensure a safe working environment, it is necessary to treat the
printer and accessories with care. Please carefully read all instructions
before attempting to operate your 3D Printer.
Use only printing materials from FSL3D or approved partners. Use of
other materials may damage your machine or void your warranty.
Modifying the printer without FSL3D’s approval wi ll invalidate the
warranty and may pose a health hazard.
Never attempt to operate your Printer with the lid open or attempt to
override the safety interlock system.
When you receive your Printer, please carefully inspect it for any
shipping damage and contact us immediately via email if there are any
issues—please include your unit’s serial number and photos of the
problem.
Caution –Modifying the machine or overriding the safety interlock
may result in hazardous laser radiation exposure.

Laser safety
The standard reference for laser safety is the American Standard for
the Safe Use of Lasers, Z136.1-2000, developed by the American National
Standards Institute (ANSI). This reference is the basis for many of the
federal regulations for laser and laser system manufacturers, and for the
Occupational Safety and Health Administration (OSHA) laser safety
guidelines. It contains detailed information concerning proper installation
and use of laser systems. While the ANSI standard itself does not have
the force of law, its recommendations, including warning signage, training,
and the designation of a laser safety officer, may be compulsory under
local workplace regulations when operating laser systems above Class I.
It is the operator’s res ponsibil ity to ensure that the installation and
operation of the Full Spectrum Laser Hobby Advanced Laser System is
performed in accordance with all applicable laws. Copies of ANSI
Standard Z136.1-2000 are available from:
Laser Institute of America
12424 Research Parkway, Suite 125
Orlando, FL 32826
[phone]

Never remove any of the case panels of the Printer. Removal of case
panels will expose you to danger and void your warranty. Overriding the
interlock system can expose you to Class 3B Laser Radiation.
The Pegasus Touch 3D printer is a Class 1 Laser System. The Printer
case has a safety interlock switch that deactivates the laser if the cover is
opened during operation, and no special precautions are necessary to
operate the unit safely.
200mW CW MAXIMUM
405nm
Compliance Statement
The Pegasus Touch 3D printer is a Class 1 Laser Product, as defined
in International Standard IEC 60825-1.
Pegasus Touch complies with 21 CFR 1040.10 and 1040.11, the
Federal Performance Standards for Light-Emitting Products, except for
deviations pursuant to Laser Notice No. 50, dated June 24, 2007. The
Center for Devices and Radiological Health of the US FDA issued Laser
Notice No. 50 to permit manufacturers to classify and manufacture their
products in accordance with the International Standard.
21 CFR 1040 and IEC 60825-1 require that certification, identification
and warning labels be placed on laser products. Reproductions of the
labels found on the Full Spectrum Hobby Advanced Laser System follow,
with locations specified:

1. Certification/Identification Label. This sticker is located on the rear
of the machine. Any updates to the information (date of manufacture
and manufacturer address) are added as adhesive overlays.

General Precautions
Please follow the instructions below.
Work Area
The Printer must be installed on a level surface to prevent spillage
of resin. The resin may spill out during the lift cycles if the surface
is uneven.
Always use a 9”x14.5" wide cutting board (eg Amazon ASIN#
B00E4WRVTI) or other drip protector when removing the build head.
Otherwise Resin may drip over the front of the printer.
Never remove the build tray without first removing the build head.
Otherwise Resin may drip from the head down onto the internal
components of the printer.
The Printer must be installed in a location away from direct sunlight
or intense artificial light sources.
The work area should be kept at or slightly above room temperature
(21°C / 70°F).
The printer itself emits no fumes and the resin contains zero volatile
organic compounds. However, isopropyl alcohol is commonly used
to finish prints so an area with good ventilation is recommended.
Resin
FSL3D photopolymer resin is a mild irritant: treat it with the same care
as you would any household chemical and follow standard safety
procedures and FSL3D handling instructions.
.
●Only use resin from FSL3D or approved partners. Using 3rd party
resin may damage your machine and void your warranty. In
addition, the RetinaCreate software end user license is valid only
when used with materials from FSL3D or approved partners
●Wear protective gloves when handling the resin; goggles are also
recommended if there is a risk of splashing.
●Resin is not edible in liquid or solid form.
●Liquid and solid forms of resin are not approved for use with food or
drink.
●Liquid and solid forms of resin are not tested or approved for use in
medical applications.
●Do not mix the resin with any substances.

●Please refer to Appendix G for information on handling, storage,
properties, and an outline of Material Safety.
●Material Safety Data Sheets for each color are available on the web:
http://fsl3d.com/support.
The resin is light sensitive so avoid long exposure to strong artificial
lighting or sunlight.
The transparent yellow cover is designed to block laser radiation,
but strong exterior light may enter and cure the resin. It is
important that the unit be kept out of direct sunlight or high-intensity
artificial light.
Do not pour used resin back into the original bottle to avoid
contamination. It is safe to store resin in the build tray for a period
of 24hrs or less between prints. For periods >24hrs, we recommend
the build tray should be emptied and the resin should be filtered and
placed in a light-proof container; amber Nalgene Lab Bottles work
well.
We recommend colored resins be gently stirred with a spoon for 5
minutes before use if left sitting for more than 7 days due to
possible pigment settling.
All Resin should be stored in a cool dry place.
Please refer to Appendix G for information on handling, storage,
properties, and an outline of Material Safety of the resin.
Isopropyl Alcohol
Isopropyl Alcohol (IPA) is commonly used to remove uncured resin to
finish parts (see Part 4: Finishing Steps). FSL3D does not manufacture or
sell IPA. Standard 99% IPA is available from Amazon or your local
grocery/convenience store. Please read and follow all usage and safety
instructions provided with the IPA that you purchase.
●Good ventilation is strongly recommended.
●Keep away from fire, heat, or sparks
●Containers should be kept closed or covered when not in use
●Always follow instructions provided from your IPA supplier. Consult
the provider for more information.

Part 2: Getting Started
Overview
The following section is a brief guide to getting up and running.
Setup of the Pegasus Touch usually takes less than 10 minutes, but
there are a few things to take care of before it arrives:
Install RetinaCreate software
Prepare your work area
Purchase 99% IPA for cleaning of parts
Purchase protective gloves. Disposable nitrile gloves work well.
Purchase cleaning and removal tools
Save the box and packaging! It is necessary for shipping if your
unit requires repair or warranty service.
Unpacking
Once your Pegasus Touch has arrived and you have removed the unit
from the box, you will notice that the accessories and starter resin are
shipped inside the build area of the machine. You will need to do the
following to prepare the machine (wire cutters or scissors required):
1. Remove all wrapping and packaging material from the exterior
2. Cut the zip ties holding the resin and cables to the Z (vertical) spine
of the machine
3. Cut the zip tie restraining the vat holder
4. Remove the foam padding from the vat holder
5. Remove the resin
6. Remove the power brick and Ethernet cable
7. Remove the resin tray.
8. Check that the resin tray is clean and all plastic wrap is removed.
9. Inspect the interior and exterior of the printer for damage

Parts and Accessories
The Pegasus Touch includes the following parts and accessories.
Please make sure they were shipped with your machine. If anything is
missing, please email support.
Table 1 - Packing List
Part
Quantity
Pegasus Touch 3D printer
1 pc
Build Platform with Thumbscrew
1 set
Resin tray (vat)
1 pc
Power cable
1 pc
Ethernet cable
1 pc
500mL Starter Resin
1 bottle
Additional Recommended Tools
FSL3D recommends the purchase of a number of tools for removing
prints from the build plate, cleaning prints, and filtering resin. Some of
these tools are sharp and can pose a danger if used improperly. The resin
can be slippery so it is important to be aware of your grip and directions
of motion when removing parts from the build plate. Always take care
when removing parts from the build platform and handle tools in a safe
manner.
FSL3D recommends the purchase of the following additional
accessories for print finishing available at Amazon.com and other
suppliers:
Part removal:
Nitrile or dishwasher gloves(eg Amazon B004E3LN96)
9”x14.5" W ide C utting Board ( eg Amazon B00E4W RVTI)
Steel paint scraper as a chisel: eg Tooluxe 6-in-1 Painter’s Tool
(Amazon B000VOK13Q)
Flush cutters: eg Xuron 170-II (Amazon B000IBSFAI)

Rubber mallet (to tap the steel paint scraper), eg Home Depot
#31030.
Part finishing
1-2L glass container for soaking finished parts in IPA: eg Amazon
B0000CFG5I
2.5 ounce spray bottle: eg Amazon B000NJHNLW
Tongs: eg Amazon B00004OCK1
Tweezers: eg Amazon B00BG8WW2Y
Unpacking
Unwrap machine and inspect for damages
Cut zip ties holding the VAT holder
Cut zip ties holding the resin and accessories and remove
resin/accessories from printer
Setup
Make sure that your printer is on a level surface, away from direct
sunlight, and in a temperature-controlled location. After removing all
accessories from the interior of the machine and ensuring it is clean, it is
time to connect to your machine.
1. Connect the Ethernet port of the machine to a free port on your
internet router using the supplied Ethernet cable.
2. Ethernet is the preferred interface but USB PC connection
(requires microUSB cable, not supplied) and WiFi (requires
dongle, not supplied) are also supported. You may also load jobs
via USB key. Refer to instructions at the user forums at
http://fsl3d.com/forums for more information.
3. Plug the power adapter into a convenient mains power outlet.
4. Plug the DC barrel connector into the power port on the machine.
5. The machine should boot within 90 seconds.
The Pegasus Touch can get print data from one of five sources:
1. Over Ethernet from the RetinaCreate job preparation and
machine management software.
2. From a USB flash drive.
3. Over WiFi (requires optional Tenda W311M USB WiFi dongle, not
supplied, eg Amazon B006GCYAOS)

4. Over USB cable (requires microUSB cable, not supplied, eg
Amazon B004GF8TIK)
5. Directly from the FSL3D Model Marketplace.
Figure 1 - Exterior View
Figure 2 - Connections

Figure 3 - Interior View

Build Tray (Vat) Reference Drawing
●Never remove the VAT without first removing the build head.
Otherwise resin will drip onto the internal components of the printer.
●Pull the tray horizontally to remove
●Push back on the VAT to return to the printer until you feel the click
●Pour resin into the tank. Use only FSL3D approved resin;
otherwise, your machine may be damaged and warranty voided. In
addition, the RetinaCreate software license is valid only with use
with materials from FSL3D or approved partners.
●Be careful not to exceed the maximum fill line to avoid spillage while
printing
●If more resin is needed while printing, you can always pause the
printer and pour more resin. Press the pause button on the LCD
screen or simply open the lid to pause the print.
Max Fill Line
Min. Fill Line
PDMS Fill Line
Vat Retaining Locating Holes

Build platform
●Always place a 9”x14.5” cutting board over the VAT before removing
the build platform to avoid resin drips over the front of the machine.
●To remove the build platform loosen the large thumbscrew enough
so the build head slides out. It is not necessary to fully remove the
hand screw. Apply a downward pressure to slide the build plate out.
●Always make sure to remove the platform before the resin tray to
avoid the resin dripping into the printer.
Double Check
Please double check the list below before you proceed to next steps
●Are all tapes and films removed from all the printer parts?
●Are the resin tray and the build platform securely installed?
●Is resin filled to maximum fill line? Do not overfill the resin.
●Is the printer well connected to the power outlet?
●Is the printer connected to your computer with the Ethernet cable,
USB cable or wirelessly?
RetinaCreate (software) Installation
Download the latest software from http://fsl3d.com and follow the
onscreen instructions. Ensure you read, understand, and agree to the
terms in the End User Licensing Agreement. Remember that the
RetinaCreate software license is valid only when used with printers and
materials from FSL3D or approved partners.

Part 3: Printing
Add a model
Open RetinaCreate and select Add Model under the Scene menu. Load
the model you want to print. RetinaCreate supports .stl and .obj files. The
box with grid lines on the bottom in the middle of your screen represents
the build platform the printer. RetinaCreate will place the model in the
middle of the grid when you add a model. Keep in mind that the build
platform is upside down in the printer.
View Control
Zoom In/Out with a Mouse
Roll up the mouse wheel to zoom in and roll down to zoom out
Change View with a Mouse
To change the view, right click anywhere on the screen and move the
mouse around.
Move the mouse to the left to rotate in clockwise and the right to rotate
in counter-clockwise.
Drag the mouse down to achieve top view and drag up to achieve the
bottom view.
Pan