FULTON 142401 User manual

Attaching Winch Line (Rope, Strap or Cable):
Always maintain a minimum of three complete wraps of rope, strap or cable on the drum.
Attaching a Rope:
Attaching a rope to the winch drum requires no bolts, nuts, or clamp. The rope must weave through the drum outer wall and be secured beneath
itself as shown in the illustration.
Attaching a Strap:
Winches designed for a strap have holes in the drums to accommodate a strap cross bolt. A grade
5 bolt of the largest possible diameter is required for strap mounting (see chart on following page).
Tighten the locknut just to where end play in bolt is taken up. Over-tightening can
deform drum. For winches having a strap anchor included, pass the strap loop under
the cross bolt, insert strap anchor in the strap loop, then pull tight.
If attaching strap without a strap anchor to a plastic covered winch, remove the drum
bolt and gently separate the plastic cover to allow the winch drum to be removed.
Install the strap according to the instructions below and re-install the winch drum as
it was before. On single-speed winches, torque the drum locknut to 9-10 ft-lbs. On
two-speed winches, torque the drum locknut to 24 ft-lbs. Be sure not to over tighten
as this may crush the spacer between the frame, and keep the drum from turning.
Attaching a Steel Cable to a Drum:
Pass the cable from the inside of the drum through one of the dimpled holes in the outer plate.
Loop the cable around the drum bearing, under itself, and leave 1” of cable extending past the
clamp location. Tighten the clamp nuts to approximately 2 ft-lbs.
Prior to Use
1) Inspect rope, strap or cable and replace if damaged.
2) Check mounting hardware for proper tightness and tighten if necessary.
3) Apply a drop or two of #30 weight engine oil to each bushing I.D. and to the ratchet pawl pivot points. Maintain a thin layer of chassis grease on
the gear teeth.
Rope
Cable
Keeper
Outer
Plate
Cable
Strap
Strap Anchor
F3295 (Rev-J 6525) 12/16
•Purchaser/owner must ensure that product is
installed according these instructions. Purchas-
er/owner must not alter or modify product.
•Operator and bystanders should never position
any part of body under any portion of this prod-
uct or the load being supported.
•Do not allow children to play on or around this
product or the load being supported.
•Do not use winch to move humans.
•Never exceed maximum rated capacity. Refer
to stamped markings or decals on product to
obtain rated capacity.
•Always inspect the cable or strap and its
attachment before each use to make sure they
are not damaged. Never use them if they are
worn, kinked, or frayed. If the cable or
attachment breaks, the cable will whip
violently, causing property damage, serious
bodily injury, and/or death.
•Never stand along side the winch cable, strap,
or rope or guide the cable, strap, or rope with
your
hands.
•Never operate with slippery, wet, or oily hands
and always maintain a firm grip on the winch
handle. Do not attempt to stop a winch by
grabbing the handle while in motion.
•Always maintain a minimum of three (3)
complete wraps of cable or rope on the drum, or
three layers of strap on the drum.
•Only winches that have a hub diameter of 1 3/4”
can accommodate steel cable.
•Assure there is adequate safety factor, of at least
3 times the maximum load for all components
used.
•A loud clicking sound from the ratchet must be
heard when lifting the load. If a loud clicking
sound is not heard, do not use and replace
ratchet components immediately.
•Never release the crank handle unless the
ratchet pawl is fully engaged and the load is
supported.
•Never leave a weight supported from the winch
while the winch is unattended, as another person
may attempt to operate the winch, thereby
creating an unsafe condition.
•This winch is designed for manual operation
only and the load rating is based on an
intermittent duty cycle.
•Excessive force in turning winch handle may
indicate overload. Winches require maximum
of 45 lbs of handle force to pull their rated load.
•If you cannot crank the winch with one hand
you are potentially overloading the winch.
•On two speed winches, make sure that the
ratchet pawl is properly engaged and holding
the load before attempting to change gears.
•Winches are not designed to secure boats to
trailers while towing. Boat tie downs should
be used for this purpose.
•Periodically check mounting hardware for
proper torque and tighten if necessary.
 Always replace bent, broken, or worn parts
before using this product.
 This product is rated according to SAE J1853
Failure to follow these warnings and instructions may result in property
damage, serious bodily injury, and/or death.
(Mounting hardware not supplied.) The winch stand must be capable of supporting at least five times the rated capacity of the winch. The mounting
surface must be equal to or greater than the footprint of the winch frame. When attaching the winch, use three 3/8” dia. grade-5 hardware and torque
to 28-30 ft-lbs. Mounting bolts will vary in length for each application. Check final installation and make sure winch is secure to mounting structure.
Installation Instr uctions
Warning: Failure to follow these warnings and instructions may result
in property damage, serious bodily injury, and/or death.
Read, Understand, Follow and Save These Instructions
Trailer Winches
Handle
Drum
Input
Shaft
Ratchet
Pawl
Handle
Locknut
Line direction
Drum
Bolt
Shift Lock
Lever
Input
Shaft
Handle
Locknut
Handle
Drum Hub
Ratchet
Line direction
Brake Lever
(optional)
Read, understand and follow all of these instructions and warnings (Instructions) before installing and using this product. Install and use this product only
as specified in these instructions. Improper installation or use of this product may result in property damage, serious injury, and/or death. Never allow
installation or use of this product by anyone without providing them with these instructions. You must read, understand and follow all instructions and
warnings for any product(s) to which this product is used in conjunction with or installed. Save these instructions with the product for use as a reference
for any future installation and use of the product.
®
Attaching a Handle:
Assemble the handle onto the flatted input shaft end. Tighten the 1/2” - 13 locknut against handle and torque to 22-25 ft-lbs. Do not over torque.
Drum
Bearing

Use only Cequent Performance Products’ parts or parts of equal quality for repair.
How to Order
Limited Warranty. Cequent Performance Products, Inc. (“We” or “Us”) warrants to the original consumer purchaser only (“You”) that the product
will be free from material defects in both material and workmanship for a period of five years, ordinary wear and tear excepted; provided that in-
stallation and use of the product is in accordance with product instructions. There are no other warranties, express or implied, including the war-
ranty of merchantability or fitness for a particular purpose.
Limitations on the Warranty. This limited warranty does not cover: (a) normal wear and tear; (b) damage through abuse, neglect, misuse, or as a
result of any accident or in any other manner; (c) damage from misapplication, overloading, or improper installation, including welds; (d) improp-
er maintenance and repair; and (e) product alteration in any manner by anyone other than Us, with the sole exception of alterations made pursuant
to product instructions and in a workmanlike manner.
Remedy Limits. Repair or replacement is Your sole remedy under this limited warranty or any other warranty related to the product. We shall not
be liable for service or labor charges incurred in removing or replacing a product or any incidental or consequential damages of any kind.
Assumption of Risk. You acknowledge and agree that any use of the product for any purpose other than the specified use(s) stated in the product
instructions is at Your own risk.
Governing Law. This limited warranty gives You specific legal rights, and You also may have other rights which vary from state to state. This
limited warranty is governed by the laws of the State of Michigan, without regard to rules pertaining to conflicts of law. The state courts located in
Oakland County, Michigan shall have exclusive jurisdiction for any disputes relating to this warranty.
War ranty
Let Line/Load Out:
Before turning the handle, firmly grip the winch handle and disengage the ratchet pawl or engage it in the
reverse direction. You may have to take in a small amount of line to allow the ratchet pawl to unload. With
a firm grip on the winch handle, slowly let out line. If you must stop before the load is fully out, be sure the
ratchet pawl is engaged in the forward or loading position and gradually release the winch handle to be sure
the ratchet pawl is holding the load.
Take Line/Load In:
Be sure the ratchet pawl is engaged in the forward or loading position. As you turn the handle, make sure
the cable, strap, or rope is winding onto the drum properly. If you must stop before the load is fully in, be
sure the ratchet pawl is engaged and gradually release the winch handle to be sure the ratchet pawl is holding
the load.
Braking (Winches Equipped with Optional Hand Brake):
Apply the brake to help control the load by pressing down on the hand brake lever. Do not let go of the
winch handle while letting line out, and do not attempt to stop a spinning winch handle.
Shifting (2-Speed Winches Only):
Make sure that the ratchet pawl is properly engaged and holding the load before attempting to change gears.
3700 lb. winches change gears by relocating the winch handle onto a different input shaft. Other 2-speed
winches shift by disengaging the shift lock lever, sliding the input shaft, and reengaging the shift lock lever.
The shift lock lever must be firmly in place in an inner or outer groove on the input shaft during winch
operation. Inner and outer grooves, drive gear is engaged, center groove is neutral.
Operation
Winch Information Chart
Rope Steel Cable (2) Strap Metric (GR 8.8) Standard (GR 5)
900 lbs. 3.25:1 7" 0.64 36' x 1/4" N/A 15' x 2" M6 x 65mm 1/4" x 2-3/4"
1100 lbs. 4.1:1 7" 0.87 30' x 5/16" N/A 20' x 2" M8 x 66mm 5/16" x 2-3/4"
1300 lbs. 4.1:1 8" 0.87 30' x 5/16" N/A 20' x 2" M8 x 66mm 5/16" x 2-3/4"
1500 lbs. 4.1:1 8" 0.87 20' x 5/16" N/A 20' x 2" M8 x 66mm 5/16" x 2-3/4"
1800 lbs. 4.0:1 8" 0.96 20' x 7/16" N/A 20' x 2" M8 x 66mm 5/16" x 2-3/4"
2000 lbs. 4.1:1 & 9.8:1 10" 1.00 20' x 7/16" N/A N/A N/A 3/8" x 2-3/4"
5.1:1 & 12.2:1 10" 1.00 24' x 7/16" N/A 20' x 2" N/A 3/8" x 2-3/4"
5.1:1 & 12.2:1 10" 1.75 N/A 100' x 7/32" N/A N/A Cable only (2)
5.1:1 & 12.2:1 10" 1.00 24' x 7/16" N/A 20' x 2" N/A 3/8" x 2-3/4"
5.1:1 & 12.2:1 10" 1.75 N/A 100' x 7/32" N/A N/A Cable only (2)
3700 lbs. 5.1:1 & 12.2:1 10" 1.75 N/A 185' x 7/32" N/A N/A Cable only (2)
Gear Ratio
Strap Bolt Size
Handle
Length
Drum Hub
Diameter
3200 lbs.
SINGLE SPEED WINCHES
TWO SPEED WINCHES
2600 lbs.
Drum Storage
Capacity
(1)
(1) Capacity is based on direct line pull on first layer of the line on the drum. Capacity is reduced as line builds up on the drum as defined on the
frame.
(2) Only winches that are shown to accommodate steel cable can use steel cable. Winches designed for steel cable have a larger drum hub to reduce
the bending fatigue of the cable and extend the cable life. Neatly wrapping the cable is necessary to reduce the chance of kinking or fraying.
Ratchet Pawls Engaged
Line over Drum Hub
Line under Drum Hub
Shop for other winches on our website.